Novel photovoltaic cable fixing structure

By designing wire clips formed by wire winding, using bolt clearance and curved surface clamping to fix photovoltaic cables, the problems of high cost and easy aging in the existing technology are solved, and beautiful, simple installation and strong compatibility are achieved.

CN223207095UActive Publication Date: 2025-08-08江苏国强兴晟能源科技股份有限公司
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Patent Information

Application Number
CN202422253175.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-08
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing photovoltaic bracket cable fixing method is costly, easy to age and break, and affects the appearance, and requires a low-cost, beautiful and simple installation fixing method.

Method used

A wire clip is designed to use the gap around the bolt and the curved surface of the bolt itself to form an upper and lower snap buckle through wire winding, which is snapped to the bolt and fix the cable with elasticity.

Benefits of technology

It realizes low-cost and beautiful cable fixing, simple installation, no change in the bracket structure, no need for on-site hole punching, good compatibility and strong expansion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel photovoltaic cable fixing structure, comprising a main shaft and a purline vertically installed on the top of the main shaft, the bottom of the main shaft is provided with a purline fixing plate installed in the same direction with the purline, and the purline and the purline fixing plate are fixedly installed on the upper and lower sides of the main shaft through bolts arranged on the two sides of the main shaft. A wire clamp is clamped and installed on the surface of the bolt, the wire clamp is formed by winding a steel wire, and a cable installed in the same direction as the main shaft is arranged in the wire clamp. The wire clamp is formed by winding a steel wire, is few in material, high in strength, low in cost and attractive in appearance, does not change the original structure of the bracket, does not need to reserve an installation position additionally, does not need to punch on site, is good in compatibility, adopts a buckle and hook clamping installation mode, is simple to install, is convenient to operate, and is suitable for popularization and application. The number and size of the cable clamps can be increased or decreased according to the number and diameter requirements of cables, and the expansibility is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable fixing, in particular to a novel photovoltaic cable fixing structure. Background Art

[0002] On existing photovoltaic tracking and adjustable brackets, cables are secured by tying them to the main shaft with nylon cable ties. While this method is convenient, the cable ties, which wrap around the main shaft once, are relatively expensive, can age and break after prolonged exposure, and also affect the appearance. Therefore, a cable clamp is needed that is easy to install, cost-effective, and aesthetically pleasing. Utility Model Content

[0003] In response to the above technical problems that need to be solved, a new photovoltaic cable fixing structure is provided. A wire clamp is designed by utilizing the gap around the bolt and the curved surface of the bolt itself. The wire clamp can be directly clamped on the bolt, and the elasticity of the material itself is used to fix the cable on the buckle.

[0004] To achieve the above-mentioned purpose, the utility model discloses a novel photovoltaic cable fixing structure, comprising a main shaft and a purlin vertically installed on the top of the main shaft, a purlin fixing plate installed in the same direction as the purlin is provided at the bottom of the main shaft, the purlin and the purlin fixing plate are fixed on the upper and lower sides of the main shaft by bolts provided on both sides of the main shaft, a wire clamp is clamped and installed on the surface of the bolt, the wire clamp is made of wound steel wire, and a cable installed in the same direction as the main shaft is provided in the wire clamp.

[0005] Furthermore, the wire clamp includes an upper buckle and a lower buckle arranged from top to bottom, the upper buckle is connected to the lower buckle through a vertically arranged first steel wire segment, and a cable clamp is provided at the bottom of the lower buckle.

[0006] Furthermore, the cable clamp is a closed area consisting of a wave-shaped clamping groove and a vertically arranged second steel wire segment.

[0007] Furthermore, at least one group of the wave-shaped slots is provided along the vertical direction.

[0008] Furthermore, a hook is provided at a position near the lower buckle on the top of the second steel wire segment, and the hook and the cable clamp form a fixed structure to clamp the cable.

[0009] Furthermore, the opening directions of the upper buckle and the lower buckle are opposite to each other, and both the upper buckle and the lower buckle are horizontal arc structures formed by bending steel wire.

[0010] Furthermore, a gap is provided between the main shaft and the wire clamp, and the upper buckle of the wire clamp passes through the gap and is fastened to the upper part of the bolt.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. Made of wound steel wire, it has less material, high strength, low cost and beautiful appearance;

[0013] 2. It does not change the original structure of the bracket, does not require additional reserved installation space, does not require on-site drilling, and has good compatibility;

[0014] 3. Use snap and hook installation method, simple installation and easy operation;

[0015] 4. The number and size of cable clamps can be increased or decreased according to the number and diameter of cables, with strong scalability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0017] Figure 1 This is a schematic diagram of the overall installation of the utility model.

[0018] Figure 2 This is a schematic diagram of the wire clamp structure of the present utility model.

[0019] In the figure: 1 is the purlin; 2 is the main shaft; 3 is the purlin fixing plate; 4 is the bolt; 5 is the wire clamp; 51 is the upper buckle; 52 is the lower buckle; 53 is the cable clamp; 54 is the first steel wire segment; 55 is the second steel wire segment; 56 is the hook; 6 is the cable. DETAILED DESCRIPTION

[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] An embodiment of the present utility model, as Figure 1 As shown, a purlin fixing plate 3 is provided at the bottom of the main shaft 2 and is installed in the same direction as the purlin 1. The purlin 1 and the purlin fixing plate 3 are fixed on the upper and lower sides of the main shaft 2 by bolts 4 provided on both sides of the main shaft 2. A wire clamp 5 is installed on the surface of the bolt 4. The wire clamp 5 is made of wound steel wire, which requires less material, has high strength, low cost and beautiful appearance. A cable 6 is provided in the wire clamp 5 and is installed in the same direction as the main shaft 2. The original structure of the bracket is not changed, no additional installation position needs to be reserved, no on-site drilling is required, and the compatibility is good.

[0022] like Figure 2As shown, the wire clamp 5 includes an upper buckle 51 and a lower buckle 52 arranged from top to bottom. The upper buckle 51 is connected to the lower buckle 52 through a vertically arranged first steel wire segment 54. A cable clamp 53 is provided at the bottom of the lower buckle 52.

[0023] The cable clamp 53 is a closed area consisting of a wavy card slot and a vertically arranged second steel wire segment 55. As a preferred embodiment of the present application, four groups of wavy card slots are arranged in the vertical direction. The number and size of the wavy card slots can be increased or decreased according to the requirements of the number and diameter of cables, and the scalability is strong.

[0024] A hook 56 is provided at the top of the second wire segment 55 near the lower buckle 52. The hook 56 and the cable clamp 53 form a fixed structure to clamp the cable. The installation method of the buckle and the hook is simple to install and easy to operate.

[0025] The upper buckle 51 and the lower buckle 52 have opposite opening directions. Both the upper buckle 51 and the lower buckle 52 are horizontal arc structures formed by bending steel wire. Force is applied on both sides of the bolt 4 to ensure that the wire clamp can be stably clamped on the bolt 4.

[0026] A gap is provided between the main shaft 2 and the wire clamp 5 , and the upper buckle 51 of the wire clamp 5 passes through the gap and is fastened and installed on the upper part of the bolt 4 , so that the upper buckle 51 passes through the gap and is fastened on the surface of the bolt 4 .

[0027] Working Principle: The wire clamp is made of wound steel wire and has two buckles, one facing up and one facing down. After the bolt, purlin, and spindle are installed, a gap is formed. The upper buckle of the wire clamp passes through the gap and buckles onto the upper part of the bolt. The lower buckle uses the cylindrical surface of the bolt to hold the bolt tightly. This ensures that the wire clamp is firmly attached to the bolt and will not slide as the spindle rotates. When installing the cable, separate the cable clamp at the bottom of the wire clamp at a certain angle and place the cable inside. The wire clamp uses its own elasticity and the hook structure in the middle to form a solid connection, securing the cable. The number of cable clamps can be increased as needed.

[0028] Several points that need to be explained are: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, which can be mechanical connection or electrical connection, or internal communication between two elements, or direct connection. "Up", "down", "left", "right" and the like are only used to indicate relative position relationships. When the absolute position of the described object changes, the relative position relationship may change; secondly, in this article, relational terms such as first and second are only used to distinguish one entity from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities.

[0029] The above examples are merely illustrative of the present invention and do not limit the scope of protection of the present invention. Any design that is identical or similar to the present invention falls within the scope of protection of the present invention.

Claims

1. A novel photovoltaic cable fixing structure, comprising a main shaft (2) and a purlin (1) vertically mounted on the top of the main shaft (2), characterized in that: A purlin fixing plate (3) installed in the same direction as the purlin (1) is provided at the bottom of the main shaft (2); the purlin (1) and the purlin fixing plate (3) are fixedly installed on the upper and lower sides of the main shaft (2) by bolts (4) provided on both sides of the main shaft (2); a wire clamp (5) is clamped and installed on the surface of the bolt (4); the wire clamp (5) is made of wound steel wire, and a cable (6) installed in the same direction as the main shaft (2) is provided in the wire clamp (5).

2. A novel photovoltaic cable fixing structure according to claim 1, characterized in that: The wire clamp (5) comprises an upper buckle (51) and a lower buckle (52) arranged from top to bottom, the upper buckle (51) is connected to the lower buckle (52) via a vertically arranged first steel wire segment (54), and a cable clamp (53) is provided at the bottom of the lower buckle (52).

3. A novel photovoltaic cable fixing structure according to claim 2, characterized in that: The cable clamp (53) is a closed area consisting of a wave-shaped slot and a vertically arranged second steel wire segment (55).

4. A novel photovoltaic cable fixing structure according to claim 3, characterized in that: At least one group of the wave-shaped slots is provided along the vertical direction.

5. A novel photovoltaic cable fixing structure according to claim 3, characterized in that: A hook (56) is provided at the top of the second steel wire segment (55) near the lower buckle (52), and the hook (56) and the cable clamp (53) form a fixed structure to clamp the cable.

6. A novel photovoltaic cable fixing structure according to claim 2, characterized in that: The upper buckle (51) and the lower buckle (52) have opening directions opposite to each other, and both the upper buckle (51) and the lower buckle (52) are horizontal arc structures formed by bending steel wires.

7. A novel photovoltaic cable fixing structure according to claim 1, characterized in that: A gap is provided between the main shaft (2) and the wire clamp (5), and the upper buckle (51) of the wire clamp (5) passes through the gap and is fastened and mounted on the upper part of the bolt (4).