Mulching film recycling, lifting and conveying device and mulching film recycling operation machine formed by mulching film recycling, lifting and conveying device
By designing a plastic film recovery and film lifting conveying device, combining the film lifting and conveying mechanism, the problem of the plastic film recycling machine in the prior art is difficult to take into account both film lifting and transportation, and efficient plastic film recovery and separation after crop harvesting is achieved, reducing equipment costs.
Patent Information
- Application Number
- CN202422508064.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing plastic film recycling machine is difficult to take into account both film lifting and conveying operations after crop harvesting, resulting in poor operational results or high equipment costs, and the mixture of plastic film and crop straw cannot be reused.
A plastic film recovery film lifting conveying device is designed, including a film lifting mechanism and a conveying mechanism. The film lifting mechanism is composed of a first film lifting drum and a second film lifting drum. The film lifting teeth are retractable. The conveying mechanism is composed of a conveying drum and a belt-shaped body. The nail teeth are cooperated with the film lifting mechanism to realize the synchronization of film lifting and conveying.
It realizes efficient recycling of mulch film after crop harvesting, takes into account film lifting and transportation operations, improves operation efficiency, reduces equipment costs, and is separated from crop straw for easy reuse.
Smart Images

Figure CN223207494U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of agricultural equipment, and in particular relates to a ground film recovery and film conveying device and a ground film recovery machine constituted by the device. Background Art
[0002] The application of mulch film planting mode has become a standard mode, especially in the arid areas of northern China. However, it also brings about serious mulch film pollution problems.
[0003] After a planting season, recycling of the mulch film also becomes a necessary operation.
[0004] However, although there are many machines for recycling mulch films at present, the effect is not satisfactory, especially for machines for recycling mulch films after crop harvest. The first is to use a raking method for recycling, and the recycled mulch films are mixed with crop straw. The recycled mulch films and crop straw cannot be further utilized, and are rarely used at present.
[0005] The second method is to peel off the film and recycle and pack the peeled film. This method mainly uses a film-lifting shovel or a plow to shovel the film. This method of peeling off the film consumes a lot of power, especially when the land is severely compacted after the crops are harvested, and the failure rate is very high. For example, a film recovery mechanism and a film recovery machine formed by it disclosed in CN208353835U are no longer widely used.
[0006] The third method involves using the film collection device's own toothed rakes to lift the film, which is then transported and packaged. Examples include the film recycling machines disclosed in CN215188301U and CN213819136U. These recycling machines utilize a chain rake mechanism for both film removal and transport. Due to the differences in the nature of film removal and transport, these two tasks can only be prioritized in practice. If film removal is prioritized, transport must also be prioritized, resulting in poor transport performance or increased transport costs. Furthermore, if transport is prioritized, the effectiveness of the film removal operation may be compromised.
[0007] Therefore, a mulch film recovery and film conveying device which is aimed at the mulch film recovery operation after crop harvest and can take into account both the mulch film recovery and conveying operations and the mulch film recovery operation machine constituted thereby have emerged. Summary of the Invention
[0008] The utility model aims to provide a mulch film recovery and conveying device which is aimed at the mulch film recovery operation after crop harvest and can take into account both mulch film recovery and conveying operations, and a mulch film recovery operation machine constituted by the device.
[0009] The purpose of the utility model is achieved through the following structure: a ground film recovery, film stripping and conveying device comprises a frame (13), on which a film stripping mechanism and a conveying mechanism are arranged.
[0010] The film-lifting mechanism includes a first film-lifting roller (41), on which film-lifting teeth (43) are provided. The film-lifting teeth (43) include finger-shaped tooth rods standing upright on the first film-lifting roller (41), and the roller wall between adjacent film-lifting teeth (43) is provided with an inwardly concave annular groove (44).
[0011] The conveying mechanism comprises a conveying belt mechanism composed of at least two conveying rollers (23) and a conveying belt (21), and the conveying belt (21) is provided with densely distributed finger-shaped nail teeth (24).
[0012] The film-lifting mechanism is located below the conveying mechanism, and when the spikes (24) of the conveying mechanism move to the lower part, the ends of the spikes (24) are located in the annular grooves (44) of the first film-lifting roller (41) of the film-lifting mechanism.
[0013] Furthermore, the tooth rod of the film-forming tooth (43) is a telescopic rod on the first film-forming roller (41).
[0014] Furthermore, a second film-lifting roller (42) is provided outside the above-mentioned first film-lifting roller (41), an annular groove (44) is provided on the roller wall of the second film-lifting roller (42), and the second film-lifting roller (42) and the first film-lifting roller (41) are on non-concentric axes, an outwardly protruding ring is provided on the roller wall of the second film-lifting roller (42), and a film-lifting tooth expansion groove (45) is provided on the protruding ring, and the film-lifting tooth (43) passes through the film-lifting tooth expansion groove (45) of the second film-lifting roller (42) to the outside of the second film-lifting roller (42).
[0015] Furthermore, the film-lifting tooth expansion groove (45) is preferably a tubular hole on a ring protruding outward on the drum wall of the second film-lifting drum (42).
[0016] Furthermore, the film-forming teeth (43) are elastic teeth.
[0017] Furthermore, the conveying belt (21) of the above-mentioned conveying mechanism is composed of multiple parallel strips, and at least the surface of the upper conveying roller (23) is provided with a grooved V-shaped or U-shaped wheel, and the flange diameter of the upper conveying roller (23) is greater than or equal to the height dimension of the film-forming teeth (43) standing upright.
[0018] Furthermore, the above-mentioned conveying mechanism is composed of at least three conveying rollers (23) and a conveying belt (21) to form a conveying belt mechanism, and at least two of the conveying rollers (23) form an inverted triangle conveying belt mechanism with a larger upper portion and a smaller lower portion.
[0019] Furthermore, the conveying mechanism is preferably arranged upright on the frame (13).
[0020] Furthermore, the belt surface at the front of the conveying belt mechanism of the conveying mechanism is preferably upright or inclined forward, that is, the front belt surface of the conveying belt mechanism forms an angle less than or equal to 90 degrees with the ground.
[0021] Furthermore, the above-mentioned ground film recovery and film conveying device can constitute a ground film recovery operation machine.
[0022] Compared with the prior art, the utility model is therefore suitable for the recovery of ground film after crop harvest, and in particular can take into account both film removal and transportation operations, with good operating effects and high operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic structural diagram of the main view of Example 1 of the present utility model.
[0024] Figure 2 It is a structural schematic diagram of the film lifting mechanism and the film removing and guiding mechanism in Example 1 of the present utility model.
[0025] Figure 3 This is a schematic diagram of the external structure of the membrane-lifting mechanism in Example 1 of the present utility model.
[0026] Figure 4 This is a schematic diagram of the transmission gear set of the film-lifting mechanism in Example 1 of the present utility model.
[0027] Figure 5 This is a schematic structural diagram of the conveying roller in Example 1 of the present utility model.
[0028] Figure 6 This is a schematic structural diagram of Example 2 of the present utility model.
[0029] Figure 7 This is a schematic diagram of the external structure of the membrane-lifting mechanism in Example 2 of the present utility model.
[0030] Figure 8 This is a structural diagram of Example 3 of the present utility model.
[0031] Figure 9 This is a schematic structural diagram of Example 4 of the present utility model.
[0032] Figure 10 This is a structural diagram of Example 5 of the present utility model.
[0033] Figure 11 for Figure 10 Schematic diagram of the structure from a side view.
[0034] As shown in the figure: traction or suspension frame 11, transmission mechanism 12, frame 13, transverse conveying mechanism 14, debris guide plate 15, traveling wheel 16, conveying belt 21, debris removal brush roller 21, conveying roller 23, spike teeth 24, baler 31, ground film roll 32, first film lifting roller 41, second film lifting roller 42, film lifting teeth 43, annular groove 44, film lifting tooth expansion groove 45, film lifting roller transmission gear set 46. DETAILED DESCRIPTION
[0035] The preferred embodiments of the present utility model are described in detail below.
[0036] Example 1: Reference Figure 1-5 , is a structural diagram of Example 1 of the present invention, which is a ground film recovery machine, comprising a traction suspension frame 11, a frame 13 and a transmission mechanism 12, and a ground film recovery and film conveying device is provided on the frame 13.
[0037] The ground film recovery, film stripping and conveying device comprises a film stripping mechanism and a conveying mechanism.
[0038] The film-lifting mechanism includes a first film-lifting roller 41 , on which film-lifting teeth 43 are provided. The film-lifting teeth 43 include finger-shaped tooth rods standing upright on the first film-lifting roller 41 , and the film-lifting teeth 43 are elastic teeth.
[0039] Furthermore, a second film-lifting roller 42 is provided outside the first film-lifting roller 41, and an annular groove 44 is provided on the roller wall of the second film-lifting roller 42. Moreover, the second film-lifting roller 42 and the first film-lifting roller 41 are located on non-concentric axes. The second film-lifting roller 42 and the first film-lifting roller 41 are located on non-concentric axes, which allows the film-lifting teeth 43 of the first film-lifting roller 41 to form a telescopic movement during operation. The roller wall of the second film-lifting roller 42 is provided with an outwardly protruding ring, and the protruding ring is provided with a film-lifting tooth telescopic groove 45. The film-lifting teeth 43 pass through the film-lifting tooth telescopic groove 45 of the second film-lifting roller 42 to the outside of the second film-lifting roller 42.
[0040] Furthermore, the film-lifting tooth expansion groove 45 is preferably a tubular hole on an outwardly protruding ring on the drum wall of the second film-lifting drum 42.
[0041] The conveying mechanism comprises a conveying belt mechanism composed of at least two conveying rollers 23 and a conveying belt 21 , on which finger-shaped spike teeth 24 are densely distributed.
[0042] The film-lifting mechanism is located below the conveying mechanism, and when the spikes 24 of the conveying mechanism move to the lower part, the ends of the spikes 24 are located in the annular groove 44 .
[0043] In this embodiment, the first film-lifting roller 41 and the first film-lifting roller 41 are driven by the film-lifting roller transmission gear set 46, and a driving gear is engaged with the first film-lifting roller 41 and the driven gear of the first film-lifting roller 41 at the same time, so that the first film-lifting roller 41 and the first film-lifting roller 41 can maintain a high degree of synchronization.
[0044] The film lifting mechanism is located below the conveying mechanism, and when the spikes 24 of the conveying mechanism move to the lower part, the ends of the spikes 24 are located in the annular grooves 44 of the film lifting mechanism.
[0045] The conveying mechanism is composed of three conveying rollers 23 and a conveying belt 21 to form a conveying belt mechanism, and two of the conveying rollers 23 are on the top, forming an inverted triangle conveying belt mechanism with a larger upper part and a smaller lower part. The conveying belt 21 is provided with dense finger-shaped spike teeth 24.
[0046] The conveying belt 21 of the conveying mechanism is composed of multiple parallel strips, and the conveying roller 23 is a V-shaped or U-shaped wheel with grooves on the surface, and the diameter of the flange of the upper conveying roller 23 is greater than or equal to the height of the film-forming teeth 43.
[0047] The belt surface at the front of the conveying belt-shaped mechanism of the conveying mechanism is forward-inclined, that is, the front belt surface of the conveying belt-shaped mechanism forms an angle less than 90 degrees with the ground.
[0048] Furthermore, three debris removal brush rollers 21 and a transverse conveying mechanism 14 are provided at the front of the conveyor belt mechanism. In this embodiment, the transverse conveying mechanism 14 is an auger conveying mechanism. A debris guide plate 15 is provided between the debris removal brush rollers 21 and the transverse conveying mechanism 14 to guide debris into the transverse conveying mechanism 14. The three debris removal brush rollers 21 rotate in opposite directions during operation. A traveling wheel 16 and a baler 31 are provided on the frame at the rear of the conveyor belt mechanism. In this embodiment, the baler 31 is a V-shaped roll film baler composed of two groups of conveyor belt mechanisms.
[0049] Example 2: Reference Figure 6-7 , is a schematic structural diagram of Example 2 of the present utility model. In this embodiment, the film-lifting mechanism includes a first film-lifting roller 41, film-lifting teeth 43 are directly disposed on the first film-lifting roller 41, and concave annular grooves 44 are provided on the roller wall between adjacent film-lifting teeth 43. The conveying mechanism is composed of two conveying rollers 23 and a conveying belt 21 to form a conveying belt mechanism, and one of the conveying rollers 23 is on top, forming an upright conveying belt mechanism. The conveying belt 21 is provided with densely distributed finger-like spike teeth 24. The conveying belt mechanism is forward-inclined, that is, the front side of the conveying belt mechanism forms an angle of less than 90 degrees with the ground.
[0050] Example 3: Reference Figure 8, is a structural diagram of Example 3 of the utility model. In this embodiment, the conveying mechanism is composed of two conveying rollers 23 and a conveying belt 21 to form a conveying belt mechanism, and the conveying belt mechanism is horizontally arranged on the frame 12.
[0051] Example 4: Reference Figure 9 , is a structural diagram of Example 4 of the present utility model. In this embodiment, the film-lifting tooth expansion groove 45 is a tubular body on the wall of the second film-lifting roller 41.
[0052] Example 5: Reference Figure 10-11 , is a structural diagram of Example 4 of the present utility model. In this embodiment, the film-lifting tooth expansion groove 45 is a ring on the wall of the second film-lifting roller 42.
[0053] The above are merely preferred embodiments of the present invention. It should be noted that the above preferred embodiments should not be construed as limiting the present invention. The scope of protection of the present invention shall be determined by the scope of the claims. Persons skilled in the art will appreciate that improvements and modifications may be made without departing from the spirit and scope of the present invention, and these improvements and modifications should be considered within the scope of protection of the present invention.
Claims
1. A ground film recovery, film stripping and conveying device, comprising a frame (13), on which a film stripping mechanism and a conveying mechanism are provided, characterized in that: The film-lifting mechanism comprises a first film-lifting roller (41), on which film-lifting teeth (43) are provided, the film-lifting teeth (43) comprising finger-shaped tooth rods standing upright on the first film-lifting roller (41), and concave annular grooves (44) are provided on the roller wall between adjacent film-lifting teeth (43); The conveying mechanism comprises a conveying belt mechanism composed of at least two conveying rollers (23) and a conveying belt (21), and the conveying belt (21) is provided with densely distributed finger-shaped nail teeth (24); The film-lifting mechanism is located below the conveying mechanism, and when the spikes (24) of the conveying mechanism move to the lower part, the ends of the spikes (24) are located in the annular grooves (44) of the film-lifting mechanism.
2. The ground film recovery and conveying device according to claim 1 is characterized in that: The tooth rod of the film-forming tooth (43) is a telescopic rod on the first film-forming roller (41).
3. The ground film recovery and conveying device according to claim 2, characterized in that: A second film-raising roller (42) is provided outside the first film-raising roller (41), and an annular groove (44) is provided on the roller wall of the second film-raising roller (42); Furthermore, the second film-lifting roller (42) and the first film-lifting roller (41) are located on non-concentric axes, an outwardly protruding ring is provided on the roller wall of the second film-lifting roller (42), and a film-lifting tooth expansion groove (45) is provided on the protruding ring, and the film-lifting tooth (43) passes through the film-lifting tooth expansion groove (45) of the second film-lifting roller (42) to the outside of the second film-lifting roller (42).
4. The ground film recovery and conveying device according to claim 3 is characterized in that: The film-lifting tooth expansion groove (45) is a tubular hole on a ring protruding outward on the drum wall of the second film-lifting drum (42).
5. The ground film recovery and conveying device according to any one of claims 1 to 4, characterized in that: The conveying mechanism is composed of at least three conveying rollers (23) and a conveying belt (21) to form a conveying belt mechanism, and at least two of the conveying rollers (23) form an inverted triangle conveying belt mechanism with a larger upper portion and a smaller lower portion.
6. The ground film recovery and conveying device according to claim 5, characterized in that: The conveyor belt (21) of the conveyor belt mechanism is composed of multiple parallel strips, and at least the surface of the upper conveyor roller (23) is provided with a grooved V-shaped or U-shaped wheel, and the diameter of the flange of the upper conveyor roller (23) is greater than or equal to the height of the film teeth (43) standing upright.
7. The ground film recovery and conveying device according to any one of claims 1 to 4, characterized in that: The conveying mechanism is arranged upright on the frame (13).
8. The ground film recovery and conveying device according to claim 7, characterized in that: The belt surface at the front of the conveying belt-shaped mechanism of the conveying mechanism is upright or forward-leaning, that is, the front belt surface of the conveying belt-shaped mechanism forms an angle less than or equal to 90 degrees with the ground.
9. A ground film recycling machine, characterized in that: A ground film recovery and film conveying device according to any one of claims 1 to 8 is provided.
Citation Information
Patent Citations
Plastic film recovery work machine that mulch recycler constructs and constitutes
CN208353835U
Mulching film recycling machine
CN213819136U
Straw smashing and residual cotton and residual film recycling operation machine
CN215188301U