Washing and spraying device applied to phosphoric acid concentration system

By designing the flow interception and adjustment mechanism, the flow rate adjustment of the spray device is achieved, solving the problem that the existing devices cannot adjust according to the wall scale thickness, and improving the cleaning efficiency and equipment protection effect.

CN223208996UActive Publication Date: 2025-08-12YUNNAN EVERGREENV TREE CHEM CO LTD
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Patent Information

Application Number
CN202421836598.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-08-12
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing spraying device cannot adjust the flow rate according to the wall scale thickness, resulting in the inability to effectively remove wall scale or erode the tank body.

Method used

A washing and spraying device including a flow cutoff mechanism and an adjustment mechanism is designed, and the aperture adjustment aperture is adjusted through a knob control gear meshing transmission, combined with the barrier block and spring pressurization, to achieve flexible control of the washing liquid flow rate, and spray the washing liquid through a nebulizer.

Benefits of technology

It realizes flexible adjustment of flow rate according to the thickness of the wall scale, effectively removes wall scale, protects the tank body, and improves cleaning efficiency and equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a washing and spraying device applied to a phosphoric acid concentration system, which belongs to the technical field of spraying and washing and comprises a phosphoric acid concentration tank body, and a water pump is arranged at the top of the phosphoric acid concentration tank body. The phosphoric acid concentration tank comprises a phosphoric acid concentration tank body, a blocking block is arranged on the phosphoric acid concentration tank body, a phosphoric acid stock solution inlet is formed in the top of the phosphoric acid concentration tank body, a cut-off mechanism is arranged in the phosphoric acid concentration tank body, a servo motor is arranged at the bottom of the phosphoric acid concentration tank body, and an adjusting mechanism is arranged on one side of the cut-off mechanism. According to the phosphoric acid concentration tank, washing liquid in a liquid outlet pipe is pressurized through a spring, and when the pressure of the washing liquid is enough to push the spring and a barrier block to one side of a second liquid inlet hole, the washing liquid can enter a liquid storage pipe through the second liquid inlet hole and then is sprayed on the inner wall of the phosphoric acid concentration tank body through an atomizer to clean wall scale.
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Description

Technical Field

[0001] The utility model relates to the technical field of spray washing, in particular to a washing spray device applied to a phosphoric acid concentration system. Background Art

[0002] When concentrating phosphoric acid, it is usually necessary to promptly treat the residual concentrated acid and wall scale inside the tank to prevent the residual phosphoric acid from affecting the subsequent concentrated liquid. Therefore, timely treatment of wall scale and residual concentrated acid can effectively protect the concentration equipment.

[0003] Patent No. CN216755928U proposes a high-efficiency spray washing device for desulfurization and denitrification. The utility model includes a first tower body, a second tower body, a third tower body and a connecting structure. The surface of the first tower body is provided with a connecting structure, and the connecting structure includes a first block. The surface of the first block is fixedly connected to the first tower body. The surface of the third tower body is fixedly connected to the second block. The internal thread of the first block is provided with a screw. The top of the screw is rotatably connected to the top plate. The surface of the second block is provided with a connecting groove. The size of the connecting groove is larger than the size of the screw. The surface of the first block is fixedly connected to a telescopic rod. This solves the problem that the tower bodies are connected together by welding, and welding needs to be done around the washing tower, so welding is more troublesome. At the same time, the smoke generated during welding will also cause harm to the staff.

[0004] When in use, the existing device lacks a mechanism for adjusting the flow rate of the fluid inside the spray pipe, and cannot perform targeted treatment according to the thickness of the wall scale remaining on the inner wall of the tank. When the wall scale is too thick, the cleaning liquid with a fixed flow rate and water pressure cannot completely remove the wall scale. When the wall scale is too thin, the fluid flow rate is too fast and it is easy to erode the tank itself.

[0005] Therefore, the present application provides a washing spray device applied to a phosphoric acid concentration system to meet the needs. Utility Model Content

[0006] The technical problem to be solved by the utility model is to provide a washing spray device applied to a phosphoric acid concentration system to solve the problem that the existing spray mechanism cannot adjust the flow rate according to the thickness of the wall scale.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0008] A washing and spraying device for a phosphoric acid concentration system includes a phosphoric acid concentration tank body, a water pump disposed on the top of the phosphoric acid concentration tank body, a phosphate stock solution inlet disposed on the top of the phosphoric acid concentration tank body, a shutoff mechanism disposed within the phosphoric acid concentration tank body, a servo motor disposed at the bottom of the phosphoric acid concentration tank body, and an adjustment mechanism disposed on one side of the shutoff mechanism.

[0009] The shut-off mechanism includes a knob, a first rotating shaft, a sealing cover, a sealing sleeve, a sealing ring, a first gear, a cross tube, a side tube and a second gear. The knob is movably connected to the top of the phosphoric acid concentration tank body, the bottom of the knob is fixedly connected to the first rotating shaft, one side of the first rotating shaft is fixedly sleeved with a sealing cover, the bottom of the sealing cover is movably sleeved with a sealing sleeve, one side of the first rotating shaft is provided with a sealing ring, the bottom of the first rotating shaft is fixedly connected to the first gear, the first gear is movably installed inside the cross tube, the side tube is fixedly installed on one side of the cross tube, and one side of the first gear is meshed with the second gear.

[0010] As a preferred solution, the shut-off mechanism also includes a second rotating shaft, a valve body, a first sealing block and a second sealing block. The top of the second gear is fixedly connected to the second rotating shaft, the top of the second rotating shaft is fixedly connected to the valve body, one side of the valve body is movably connected to the first sealing block, and the other side of the valve body is movably connected to the second sealing block.

[0011] As a preferred solution, three groups of holes with different apertures are opened on one side of the valve body, the first sealing block and the second sealing block are both arranged inside the cross tube, and the first sealing block, the second sealing block and the valve body separate the cross tube into two cavities.

[0012] As a preferred solution, the second gear is movably installed inside the side tube, the side tube and the second gear are symmetrically arranged on both sides of the cross tube, and the sealing ring divides the cross tube into two cavities.

[0013] As a preferred solution, the adjustment mechanism includes a first sprayer and a second sprayer, and the first sprayer and the second sprayer both include a transfer tube, a first liquid inlet, a liquid outlet, a liquid outlet pipe, a blocking block, a spring, a block, a bolt and an internal threaded ring. The transfer tube is connected to the cross tube, and a first liquid inlet is provided at the top of the transfer tube, a liquid outlet is provided at the bottom of the transfer tube, the top of the liquid outlet is connected to the liquid outlet pipe, and the inside of the liquid outlet pipe is movably connected with a blocking block, the top of the blocking block is fixedly connected to a spring, the top of the spring is fixedly connected to a block, the top of the block is fixedly connected to a bolt, and one side of the bolt is threaded with an internal threaded ring.

[0014] As a preferred solution, the first sprayer and the second sprayer further include a liquid storage tube, a second liquid inlet hole and an atomizer. The liquid storage tube is connected to the liquid outlet tube, a second liquid inlet hole is opened on one side of the liquid storage tube, and an atomizer is provided on one side of the liquid storage tube.

[0015] As a preferred solution, the barrier block is movably connected to one side of the liquid storage tube, the second liquid inlet is connected to the liquid outlet tube, the internal threaded ring is fixedly connected to the inside of the liquid outlet tube, and the block is movably connected to the inside of the liquid outlet tube.

[0016] Compared with the prior art, the present invention has at least the following beneficial effects:

[0017] A washing spray device for a phosphoric acid concentration system employs a barrier block to pressurize washing liquid in a liquid outlet pipe via a spring. When the washing liquid pressure is sufficient to push the spring and barrier block to one side of a second liquid inlet, the washing liquid can enter the liquid storage pipe through the second liquid inlet and then be sprayed onto the inner wall of the phosphoric acid concentration tank body by an atomizer to clean wall scale.

[0018] 2. A washing spray device used in a phosphoric acid concentration system. By setting a valve body, turning a knob can not only drive the first gear and the second gear to engage and transmit, thereby controlling the rotation of the valve body and adjusting the aperture of the washing liquid circulation pipe, thereby controlling the flow rate of the washing liquid, but also control whether the washing liquid enters the cross pipe by pulling the knob, which is simple to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable one skilled in the relevant art to make and use the present disclosure.

[0020] Figure 1 This is a schematic diagram of the main structure of a washing and spraying device used in a phosphoric acid concentration system;

[0021] Figure 2 This is a partial structural diagram of a washing spray device used in a phosphoric acid concentration system;

[0022] Figure 3 Schematic diagram of the main structure of the intercepting mechanism;

[0023] Figure 4 It is a schematic diagram of the local structure of the intercepting mechanism;

[0024] Figure 5 This is a schematic diagram of the exploded structure of the intercepting mechanism;

[0025] Figure 6 This is a schematic diagram of the main structure of the regulating mechanism;

[0026] Figure 7 Schematic diagram of the local structure of the regulating mechanism.

[0027] [Reference Signs]

[0028] 1. Phosphoric acid concentration tank body; 2. Water pump; 3. Phosphoric acid stock solution inlet; 4. Shutoff mechanism; 401. Knob; 402. First rotating shaft; 403. Sealing cover; 404. Sealing sleeve; 405. Sealing ring; 406. First gear; 407. Cross tube; 408. Side tube; 409. Second gear; 410. Second rotating shaft; 411. Valve body; 412. First sealing block; 413. Second sealing block; 5. Servo motor; 6. Adjustment mechanism; 61. First sprayer; 62. Second sprayer; 601. Transfer tube; 602. First liquid inlet; 603. Liquid outlet; 604. Liquid outlet pipe; 605. Blocking block; 606. Spring; 607. Stopper; 608. Bolt; 609. Internally threaded ring; 610. Liquid storage pipe; 611. Second liquid inlet; 612. Atomizer.

[0029] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the appended claims. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0031] like Figure 1 and Figure 2 As shown, the embodiment of the present invention provides a washing and spraying device for a phosphoric acid concentration system, comprising a phosphoric acid concentration tank body 1, a water pump 2 disposed on the top of the phosphoric acid concentration tank body 1, a phosphate stock solution inlet 3 disposed on the top of the phosphoric acid concentration tank body 1, a shutoff mechanism 4 disposed inside the phosphoric acid concentration tank body 1, a servo motor 5 disposed at the bottom of the phosphoric acid concentration tank body 1, and an adjustment mechanism 6 disposed on one side of the shutoff mechanism 4;

[0032] like Figure 3 、 Figure 4 and Figure 5As shown, the shut-off mechanism 4 includes a knob 401, a first rotating shaft 402, a sealing cover 403, a sealing sleeve 404, a sealing ring 405, a first gear 406, a cross tube 407, a side tube 408 and a second gear 409. The knob 401 is movably connected to the top of the phosphoric acid concentration tank body 1. The bottom of the knob 401 is fixedly connected to the first rotating shaft 402. The sealing cover 403 is fixedly sleeved on one side of the first rotating shaft 402. The sealing sleeve 404 is movably sleeved on the bottom of the sealing cover 403. A sealing ring 405 is provided on one side of the first rotating shaft 402. The bottom of the first rotating shaft 402 is fixedly connected to the first gear 406. The first gear 406 is movably installed inside the cross tube 407. The side tube 408 is fixedly installed on one side of the cross tube 407. One side of the first gear 406 is meshed with the second gear 409.

[0033] The shut-off mechanism 4 also includes a second rotating shaft 410, a valve body 411, a first sealing block 412 and a second sealing block 413. The top of the second gear 409 is fixedly connected to the second rotating shaft 410, the top of the second rotating shaft 410 is fixedly connected to the valve body 411, one side of the valve body 411 is movably connected to the first sealing block 412, and the other side of the valve body 411 is movably connected to the second sealing block 413.

[0034] Three groups of holes with different apertures are opened on one side of the valve body 411. The first sealing block 412 and the second sealing block 413 are both arranged inside the cross tube 407. The first sealing block 412, the second sealing block 413 and the valve body 411 separate the cross tube 407 into two cavities.

[0035] The second gear 409 is movably installed inside the side tube 408. The side tube 408 and the second gear 409 are symmetrically arranged on both sides of the cross tube 407. The sealing ring 405 divides the cross tube 407 into two cavities.

[0036] It should be further explained that when the interior of the phosphoric acid concentration tank body 1 needs to be cleaned, cleaning liquid is pumped into the interior of the cross tube 407 by the water pump 2. Then, by manually pulling the knob 401, the sealing cover 403 is driven to separate from the sealing sleeve 404. At this time, the cleaning liquid can pass through the hole in the sealing sleeve 404 to the side of the valve body 411 and enter the first sprayer 61 and the second sprayer 62 through the hole in the valve body 411. When the flow rate of the cleaning liquid through the valve body 411 needs to be adjusted, the knob 401 is turned to engage the first gear 406 at the bottom of the first rotating shaft 402 with the second gear 409. At this time, the second gear 409 drives the second rotating shaft 410 at the top and the valve body 411 to rotate simultaneously, thereby connecting the holes of different sizes on the valve body 411 with the cross tube 407, thereby achieving the purpose of adjusting the flow rate of the cleaning liquid in the cross tube 407.

[0037] like Figure 6 and Figure 7As shown, the adjustment mechanism 6 includes a first sprayer 61 and a second sprayer 62. The first sprayer 61 and the second sprayer 62 both include a transfer tube 601, a first liquid inlet 602, a liquid outlet 603, a liquid outlet pipe 604, a blocking block 605, a spring 606, a block 607, a bolt 608 and an internal threaded ring 609. The transfer tube 601 is connected to the cross tube 407. The top of the transfer tube 601 is provided with a first liquid inlet 602, the bottom of the transfer tube 601 is provided with a liquid outlet 603, the top of the liquid outlet hole 603 is connected to the liquid outlet pipe 604, the inside of the liquid outlet pipe 604 is movably connected with the blocking block 605, the top of the blocking block 605 is fixedly connected to the spring 606, the top of the spring 606 is fixedly connected to the block 607, the top of the block 607 is fixedly connected to the bolt 608, and one side of the bolt 608 is threadedly sleeved with an internal threaded ring 609.

[0038] The first sprayer 61 and the second sprayer 62 further include a liquid storage tube 610 , a second liquid inlet hole 611 and an atomizer 612 . The liquid storage tube 610 is connected to the liquid outlet tube 604 . A second liquid inlet hole 611 is provided on one side of the liquid storage tube 610 . An atomizer 612 is provided on one side of the liquid storage tube 610 .

[0039] The blocking block 605 is movably connected to one side of the liquid storage tube 610 , the second liquid inlet hole 611 is connected to the liquid outlet tube 604 , the internal threaded ring 609 is fixedly connected to the inside of the liquid outlet tube 604 , and the stopper 607 is movably connected to the inside of the liquid outlet tube 604 .

[0040] It needs to be further explained that: when the washing liquid inside the cross tube 407 enters the transfer tube 601, the washing liquid first enters the interior of the transfer tube 601 through the first liquid inlet hole 602, and then enters the bottom of the liquid outlet pipe 604 through the liquid outlet hole 603. As the washing liquid pressure inside the liquid outlet pipe 604 increases, the blocking block 605 is gradually pushed upward by the washing liquid until the washing liquid can enter the interior of the liquid storage tube 610 through the second liquid inlet hole 611, and then sprayed onto the inner wall of the phosphoric acid concentration tank body 1 through the atomizer 612; when the washing liquid is required to push the blocking block 605 with less force, the spring 606 and the blocking block 605 can be driven to move toward the direction of the internal threaded ring 609 by rotating the bolt 608. At this time, the distance between the blocking block 605 and the second liquid inlet hole 611 is reduced, and the washing liquid can push the blocking block 605 with less force, thereby making it easier to enter the interior of the second liquid inlet hole 611.

[0041] Working principle and usage flow of the present invention: During use, when the interior of the phosphoric acid concentration tank body 1 needs to be cleaned, the water pump 2 pumps cleaning liquid into the interior of the cross tube 407. Then, by manually pulling the knob 401, the sealing cover 403 is driven to separate from the sealing sleeve 404. At this time, the cleaning liquid can pass through the hole in the sealing sleeve 404 to the side of the valve body 411, and then enter the first sprayer 61 and the second sprayer 62 through the hole in the valve body 411.

[0042] Next, when it is necessary to adjust the flow rate of the washing liquid through the valve body 411, the knob 401 is turned to drive the first gear 406 at the bottom of the first rotating shaft 402 to engage with the second gear 409. At this time, the second gear 409 drives the second rotating shaft 410 at the top and the valve body 411 to rotate simultaneously, thereby connecting the holes of different sizes on the valve body 411 with the cross tube 407, thereby achieving the purpose of adjusting the flow rate of the washing liquid inside the cross tube 407.

[0043] Next, when the washing liquid in the cross tube 407 enters the transfer tube 601, the washing liquid first enters the interior of the transfer tube 601 through the first liquid inlet hole 602, and then enters the bottom of the liquid outlet pipe 604 through the liquid outlet hole 603. As the washing liquid pressure in the liquid outlet pipe 604 increases, the blocking block 605 is gradually pushed upward by the washing liquid until the washing liquid can enter the interior of the liquid storage pipe 610 through the second liquid inlet hole 611, and then sprayed onto the inner wall of the phosphoric acid concentration tank body 1 by the atomizer 612.

[0044] Finally, when the washing liquid is required to push the barrier block 605 with less force, the spring 606 and the barrier block 605 can be driven to move in the direction of the internal threaded ring 609 by rotating the bolt 608. At this time, the distance between the barrier block 605 and the second liquid inlet hole 611 is reduced, and the washing liquid can push the barrier block 605 with less force, thereby more easily entering the interior of the second liquid inlet hole 611. Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A washing spray device used in a phosphoric acid concentration system, characterized in that: The invention comprises a phosphoric acid concentration tank body (1), a water pump (2) is provided on the top of the phosphoric acid concentration tank body (1), a phosphate stock solution inlet (3) is provided on the top of the phosphoric acid concentration tank body (1), a cut-off mechanism (4) is provided inside the phosphoric acid concentration tank body (1), a servo motor (5) is provided at the bottom of the phosphoric acid concentration tank body (1), and an adjustment mechanism (6) is provided on one side of the cut-off mechanism (4); The intercepting mechanism (4) comprises a knob (401), a first rotating shaft (402), a sealing cover (403), a sealing sleeve (404), a sealing ring (405), a first gear (406), a cross tube (407), a side tube (408) and a second gear (409). The knob (401) is movably connected to the top of the phosphoric acid concentration tank body (1). The bottom of the knob (401) is fixedly connected to the first rotating shaft (402). One side of the first rotating shaft (402) is fixedly sleeved. A sealing cover (403) is provided, and a sealing sleeve (404) is movably sleeved on the bottom of the sealing cover (403); a sealing ring (405) is provided on one side of the first rotating shaft (402); a first gear (406) is fixedly connected to the bottom of the first rotating shaft (402); the first gear (406) is movably installed inside a cross tube (407); a side tube (408) is fixedly installed on one side of the cross tube (407); and a second gear (409) is meshed and transmitted on one side of the first gear (406).

2. The washing spray device used in a phosphoric acid concentration system according to claim 1, characterized in that: The shut-off mechanism (4) further comprises a second rotating shaft (410), a valve body (411), a first sealing block (412) and a second sealing block (413); the top of the second gear (409) is fixedly connected to the second rotating shaft (410); the top of the second rotating shaft (410) is fixedly connected to the valve body (411); one side of the valve body (411) is movably connected to the first sealing block (412); and the other side of the valve body (411) is movably connected to the second sealing block (413).

3. The washing spray device used in a phosphoric acid concentration system according to claim 2, characterized in that: One side of the valve body (411) is provided with three groups of holes with different apertures. The first sealing block (412) and the second sealing block (413) are both arranged inside the cross tube (407), and the first sealing block (412), the second sealing block (413) and the valve body (411) separate the cross tube (407) into two cavities.

4. The washing spray device used in a phosphoric acid concentration system according to claim 1, characterized in that: The second gear (409) is movably mounted inside the side tube (408). The side tube (408) and the second gear (409) are symmetrically arranged on both sides of the cross tube (407). The sealing ring (405) divides the cross tube (407) into two cavities.

5. The washing spray device used in a phosphoric acid concentration system according to claim 1, characterized in that: The regulating mechanism (6) comprises a first sprayer (61) and a second sprayer (62), wherein the first sprayer (61) and the second sprayer (62) each comprise a transfer tube (601), a first liquid inlet hole (602), a liquid outlet hole (603), a liquid outlet pipe (604), a blocking block (605), a spring (606), a stopper (607), a bolt (608) and an internal threaded ring (609), wherein the transfer tube (601) is in communication with the cross tube (407), and a first liquid inlet hole (603) is provided on the top of the transfer tube (601). 2), a liquid outlet hole (603) is provided at the bottom of the transfer tube (601), the top of the liquid outlet hole (603) is connected to a liquid outlet pipe (604), a barrier block (605) is movably connected inside the liquid outlet pipe (604), a spring (606) is fixedly connected to the top of the barrier block (605), a block (607) is fixedly connected to the top of the spring (606), a bolt (608) is fixedly connected to the top of the block (607), and an internal threaded ring (609) is threadedly sleeved on one side of the bolt (608).

6. The washing spray device used in a phosphoric acid concentration system according to claim 5, characterized in that: The first sprayer (61) and the second sprayer (62) further comprise a liquid storage tube (610), a second liquid inlet hole (611) and an atomizer (612); the liquid storage tube (610) is connected to the liquid outlet tube (604); a second liquid inlet hole (611) is provided on one side of the liquid storage tube (610); and an atomizer (612) is provided on one side of the liquid storage tube (610).

7. The washing spray device used in a phosphoric acid concentration system according to claim 6, characterized in that: The blocking block (605) is movably connected to one side of the liquid storage tube (610), the second liquid inlet hole (611) is connected to the liquid outlet tube (604), the internal threaded ring (609) is fixedly connected to the inside of the liquid outlet tube (604), and the blocking block (607) is movably connected to the inside of the liquid outlet tube (604).