Static and dynamic dual-state mixer
By integrating static and dynamic mixing components, the material flow vortex effect and mechanical stirring head are used to solve the problem of uneven mixing of materials with high viscosity, and the efficient and uniform mixing effect is achieved.
Patent Information
- Application Number
- CN202422453110.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-11
AI Technical Summary
When existing mixers deal with materials with high viscosity, it is difficult to achieve the ideal mixing effect, and traditional dynamic mixing may lead to changes in material properties.
The static mixing assembly is used to generate eddy current effects by using material flow for preliminary mixing, and the mixing is further refined through mechanical action in combination with optional dynamic auxiliary mixing assembly.
Efficient mixing of materials of different viscosity is achieved to ensure mixing uniformity while avoiding changes in material properties.
Smart Images
Figure CN223209375U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glue liquid mixing, in particular to a static and dynamic dual-state mixer. Background Art
[0002] With the continuous development of industrial production and the chemical industry, material mixing has become an indispensable part of the production process. Whether in fine chemicals or food processing, industries require precise and uniform mixing of raw materials to ensure the quality and performance of the final product. Traditional mixing methods rely on manual labor or simple mechanical agitation. However, with the advancement of technology, more efficient mixing methods and technologies have emerged, such as static mixers and dynamic mixers.
[0003] Static mixers achieve material mixing through a special structure within the pipeline, while dynamic mixers achieve mixing through mechanical movement. The advantages of the two types of mixing are different. Static mixers have a simple structure, are easy to maintain, and do not require external power. However, when dealing with materials with high viscosity or requiring highly uniform mixing, static mixers alone may not be able to achieve the ideal mixing effect. Conversely, although traditional dynamic mixers can provide better mixing effects, they may cause changes in material properties due to excessive shearing, thereby affecting the quality of the final product. Therefore, it is difficult for common mixers on the market to meet the above requirements of simple maintenance, practicality, and good mixing efficiency. Utility Model Content
[0004] The utility model aims to solve the shortcomings of the background technology and provide a static and dynamic dual-state mixer, which provides static mixing and optional dynamic auxiliary mixing, and utilizes dual-effect mixing to meet various glue mixing needs.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a static-dynamic dual-state mixer, comprising: a main body, a static mixing tube is provided at the bottom of the main body, and a plurality of mutually connected mixing plates are provided inside the static mixing tube; a mixing chamber, a mixing chamber is provided on one side of the main body, and a discharge pipe is connected to one side of the mixing chamber, and the static mixing tube, the mixing chamber and the inside of the discharge pipe are connected; a dynamic mixing component, which is provided inside the main body and is used to dynamically stir and mix the materials.
[0006] Furthermore, the dynamic mixing assembly includes: a driving motor provided on one side of the main body, one side of the driving motor is connected to a driving rod via a driving shaft; a stirring head provided at the end of the driving rod, the stirring head is located inside the mixing chamber.
[0007] Furthermore, a feed port is provided on one side of the static mixing tube, and a discharge port is provided on the other side of the static mixing tube, and both the feed port and the discharge port are arranged in a conical structure.
[0008] Furthermore, an adapter is provided between the main body and the static mixing tube, a lower adapter tube is provided at the bottom of the adapter, the adapter is connected to the static mixing tube through the lower adapter tube, upper adapter tubes are provided on both sides of the top of the adapter, and the upper adapter tubes are communicated with both sides of the mixing chamber.
[0009] Furthermore, the diameter of the discharge pipe is smaller than the diameter of the static mixing pipe.
[0010] Furthermore, a jacket layer is provided on the outer surface of the stirring head, and a stirring plate is provided at the end of the stirring head.
[0011] Furthermore, a plurality of openings are provided on the surface of the outer jacket layer, and the plurality of openings are equidistantly distributed along the circumferential direction between the outer jacket layers.
[0012] By integrating a static mixer with an optional dynamic auxiliary mixer, this device can effectively meet the mixing needs of materials with different viscosities. The static mixer uses the vortex effect generated by the material's own flow to perform initial mixing, while the dynamic auxiliary mixer intervenes when needed to further refine the mix through mechanical action, ensuring that even materials with higher viscosities can achieve the desired mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 It is a cross-sectional view of the overall structure of the utility model.
[0015] Figure 3 This is a schematic diagram of the dynamic mixing component of the present utility model.
[0016] Figure 4 This is a schematic diagram of the adapter of the present invention.
[0017] Figure 5 This is a schematic diagram of the internal structure of the static mixing tube of the present invention. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the embodiments described are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of this application.
[0019] The disclosure below provides many different embodiments or examples for realizing different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present application. In addition, the present application may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplicity and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art will appreciate the application of other processes and / or the use of other materials.
[0020] The embodiment of the present application provides a static-dynamic two-state mixer, which can be realized by integrating a static mixing component and an optional dynamic auxiliary mixing component. This device can effectively meet the mixing needs of materials with different viscosities. The static mixing component uses the vortex effect generated by the flow of the material itself to perform preliminary mixing, while the dynamic auxiliary mixing component can intervene when necessary to further refine the mixing through mechanical action, ensuring that even materials with higher viscosities can achieve the ideal mixing effect. The static-dynamic two-state mixer is described in detail below. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments.
[0021] The present application is described in detail below with reference to the accompanying drawings and specific implementation methods.
[0022] See also Figure 1-5 middle Example 1
[0023] This embodiment provides a static-dynamic dual-state mixer, comprising: a main body 1, wherein a static mixing tube 101 is provided at the bottom of the main body 1, and a plurality of interconnected mixing plates 103 are provided inside the static mixing tube 101; a mixing chamber 3, wherein a mixing chamber 3 is provided on one side of the main body 1, and a discharge pipe 105 is connected to one side of the mixing chamber 3, and the static mixing tube 101, the mixing chamber 3 and the discharge pipe 105 are in electrical communication; and a dynamic mixing assembly, wherein the dynamic mixing assembly is provided inside the main body 1 and is used to dynamically stir and mix the materials.
[0024] During use, materials enter through the feed port 102 of the main body 1 and undergo initial mixing through the multiple interconnected mixing plates 103 within the static mixer 101. The materials then flow into the mixing chamber 3 and are finally discharged through the discharge pipe 105. The static mixer 101 and the dynamic mixing assembly cooperate to achieve bidirectional mixing of the materials, ensuring effective mixing without power.
[0025] Furthermore, a feed port 102 is provided on one side of the static mixing tube 101, and a discharge port 104 is provided on the other side of the static mixing tube 101, and both the feed port 102 and the discharge port 104 are arranged in a conical structure; the conical structure of the feed port 102 and the discharge port 104 helps to control the material flow and reduce the risk of blockage.
[0026] Furthermore, an adapter 2 is provided between the main body 1 and the static mixing tube 101, and a lower adapter tube 201 is provided at the bottom of the adapter 2. The adapter 2 is connected to the static mixing tube 101 through the lower adapter tube 201, and upper adapter tubes 202 are provided on both sides of the top of the adapter 2, and the upper adapter tubes 202 are communicated with both sides of the mixing chamber 3; during use, the adapter 2 serves as a connecting piece between the main body 1 and the static mixing tube 101, and is connected to the static mixing tube 101 through the lower adapter tube 201, and is communicated with the mixing chamber 3 through the upper adapter tube 202. It can receive materials and guide the materials upward into two directions of feeding, completing the three processes of material integration, diversion and reintegration, and using these three processes to further improve the mixing effect and prevent uneven mixing. The use of the adapter 2 simplifies the equipment assembly process and ensures good sealing between the parts to prevent material leakage.
[0027] Furthermore, the diameter of the discharge pipe 105 is smaller than the diameter of the static mixing tube 101. During use, the material is mixed in the static mixing tube 101 and the mixing chamber 3 and then discharged through the discharge pipe 105 with a smaller diameter. The discharge pipe 105 with a smaller diameter helps to form a certain back pressure, thereby improving the uniformity of the material after mixing and facilitating subsequent processing. Example 2
[0028] Based on Example 1, the dynamic mixing assembly includes: a driving motor 4 provided on one side of the main body 1, one side of the driving motor 4 is connected to a driving rod 401 via a driving shaft; a stirring head 402 provided at the end of the driving rod 401, and the stirring head 402 is located inside the mixing chamber 3;
[0029] During use, the driving motor 4 drives the driving rod 401 to rotate through the driving shaft, thereby rotating the stirring head 402 located in the mixing chamber 3 to dynamically stir the material. The dynamic mixing component provides active stirring force, which helps to break up material agglomerations and further improve the mixing effect.
[0030] Furthermore, an outer surface of the stirring head 402 is provided with an outer jacket layer 402a, and an end of the stirring head 402 is provided with a stirring plate 402b; a plurality of openings are provided on the surface of the outer jacket layer 402a, and the plurality of openings are equidistantly distributed circumferentially between the outer jacket layer 402a; the setting of the stirring head 402 promotes the circulation of the material in the mixing chamber 3 and improves the mixing uniformity. At the same time, the presence of the opening also increases the contact area between the material and the stirring head 402, which is beneficial to improving the mixing efficiency.
[0031] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0032] The above is a detailed introduction to a static-dynamic dual-state mixer provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solutions and core ideas of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A static-dynamic dual-state mixer, characterized in that: include: A main body (1), wherein a static mixing tube (101) is provided at the bottom of the main body (1), and a plurality of interconnected mixing plates (103) are provided inside the static mixing tube (101); A mixing chamber (3), wherein the main body (1) is provided with a mixing chamber (3) on one side, a discharge pipe (105) is connected to one side of the mixing chamber (3), and the static mixing pipe (101), the mixing chamber (3) and the discharge pipe (105) are internally connected; A dynamic mixing component is provided inside the main body (1) and is used for dynamically stirring and mixing materials.
2. The static-dynamic dual-state mixer according to claim 1, characterized in that: The dynamic mixing assembly comprises: A drive motor (4) is provided on one side of the main body (1), and one side of the drive motor (4) is connected to a drive rod (401) via a drive shaft; A stirring head (402) is provided at the end of the driving rod (401), and the stirring head (402) is located inside the mixing chamber (3).
3. The static-dynamic dual-state mixer according to claim 1, characterized in that: A feed port (102) is provided on one side of the static mixing tube (101), and a discharge port (104) is provided on the other side of the static mixing tube (101), and both the feed port (102) and the discharge port (104) are arranged in a conical structure.
4. The static-dynamic dual-state mixer according to claim 1, characterized in that: An adapter (2) is provided between the main body (1) and the static mixing tube (101), a lower adapter tube (201) is provided at the bottom of the adapter (2), the adapter (2) is connected to the static mixing tube (101) via the lower adapter tube (201), upper adapter tubes (202) are provided on both sides of the top of the adapter (2), and the upper adapter tubes (202) are in communication with both sides of the mixing chamber (3).
5. The static-dynamic dual-state mixer according to claim 1, characterized in that: The diameter of the discharge pipe (105) is smaller than the diameter of the static mixing pipe (101).
6. The static-dynamic dual-state mixer according to claim 2, characterized in that: A jacket layer (402a) is provided on the outer surface of the stirring head (402), and a stirring plate (402b) is provided at the end of the stirring head (402).
7. The static-dynamic dual-state mixer according to claim 6, characterized in that: A plurality of openings are provided on the surface of the outer jacket layer (402a), and the plurality of openings are equidistantly distributed along the circumference of the outer jacket layer (402a).