Soil conditioner mixing device based on coarse tailings
By designing an automated soil improver mixing device, the problem of time-consuming and error-prone in manual operation in the prior art is solved, and efficient and accurate soil improver preparation is achieved.
Patent Information
- Application Number
- CN202422512730.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-17
AI Technical Summary
When preparing soil improvers, existing mixing devices require a lot of manual effort and are prone to errors in raw material ratios, which affects product quality and production efficiency.
A soil improver mixing device including a crushing mechanism, a shunting mechanism, a storage mechanism, agitating mechanism and a controller is designed to realize automated raw material processing through crushing, shunting, quantitative storage and agitating components to reduce manual intervention.
Automatic quantitative ratio and mixing of raw materials is realized, production efficiency is improved, and the quality and purity of soil improvers are ensured.
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Figure CN223209385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soil improvement, in particular to a soil improver mixing device based on coarse tailings. Background Art
[0002] Soil conditioners are important materials for improving agricultural soil quality, effectively improving soil structure and promoting plant growth. In recent years, the method of mixing coarse tailings and other soil conditioner ingredients in a mixing device to produce soil conditioners has attracted increasing attention.
[0003] When preparing soil conditioners, existing mixing devices need to crush some raw materials and weigh the raw materials accurately. This not only wastes a lot of staff's energy, but also easily leads to mistakes during the weighing process. Therefore, there is an urgent need for a new type of soil conditioner mixing device to improve product quality and production efficiency. Utility Model Content
[0004] The utility model aims to provide a soil conditioner mixing device based on coarse tailings to solve the deficiencies of the above-mentioned prior art.
[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0006] The basic technical solution provided by the utility model is: a soil conditioner mixing device based on coarse tailings, including a device frame, a crushing mechanism, a cleaning fan, a diversion mechanism, a storage mechanism, a stirring mechanism and a controller;
[0007] The device frame is provided with a raw material inlet and a finished product outlet;
[0008] The pulverizing mechanism includes two pulverizing kuns, both of which are fixedly connected to a connecting rod, both of which pass through the device frame and are fixedly connected to a rotating gear, the two rotating gears are meshed with each other, and one of the rotating gears is fixedly connected to a first motor;
[0009] The diversion mechanism includes a first feed pipe, the first feed pipe is connected to two first discharge pipes, a rotating rod is provided in the diversion mechanism, the rotating rod is fixedly connected to a baffle, the rotating rod passes through the device frame and is fixedly connected to a rotary switch;
[0010] The cleaning fan is fixedly connected to the device frame, and the exhaust port of the cleaning fan is arranged on the upper side of the crushing mechanism;
[0011] The storage mechanism includes a plurality of storage boxes, each of which is provided with a mounting frame, the mounting frame being movably connected to the device frame via a gravity sensor, a plurality of the storage boxes having electromagnetic valve outlets at their bottoms, the plurality of the electromagnetic valve outlets being connected to the stirring mechanism, and a portion of the storage boxes corresponding to the relative positions of the first discharge pipe;
[0012] The stirring structure is provided with a stirring component for stirring and mixing, and the stirring component passes through the device frame and is fixedly connected to the second motor;
[0013] The controller is electrically connected to the first motor, the second motor, a plurality of gravity sensors, and a plurality of electromagnetic valve outlets respectively.
[0014] The principle of the basic technical solution is: the first motor drives the rotating gear, and the two meshing rotating gears make the two crushing kun move relative to each other through the connecting rod to realize the crushing of the soil improver raw materials; adjust the rotary switch so that the rotary switch completes the rotation of the baffle through the rotating rod, and then use the baffle to block and close a certain first discharge pipe to make the raw materials flow to the other side, thereby realizing the diversion of the raw materials; the cleaning fan blows away the residual raw materials in the crushing mechanism and the diversion mechanism; various raw materials needed for the preparation of soil improvers are stored in the storage box, and the quality of the raw materials is detected by the gravity sensor, and then the state of the electromagnetic valve outlet is controlled by the controller to discharge the raw materials in the storage box in a quantitative manner; the second motor drives the stirring component to complete the stirring and mixing of various raw materials, and finally the soil improver is prepared.
[0015] The beneficial effects of the basic technical solution are: more raw materials can be stored through the storage box, and the quantitative discharge of raw materials can be achieved through the design of the gravity sensor. When preparing soil conditioners, the staff do not need to weigh the raw materials every time, and the output of raw materials can be accurately controlled. The design of the diversion mechanism can realize the diversion and storage of different raw materials by the device, avoiding the staff from repeatedly crushing and storing raw materials, reducing the burden on the staff. The design of the cleaning fan can not only help the crushed raw materials enter the storage box after diversion, but also blow and wash the crushing mechanism and diversion mechanism. Compared with traditional crushing, the purity of the raw materials is further guaranteed.
[0016] Preferably, the stirring assembly includes a stirring support rod, the stirring support rod is fixedly connected to the second motor, and a plurality of stirring rods are fixedly connected to the stirring support rod.
[0017] Through the above arrangement, stirring and mixing of the soil improver raw materials is achieved.
[0018] Preferably, the bottom of the device frame is in a "funnel" shape to facilitate the discharge of the soil conditioner.
[0019] Through the above arrangement, gravity is used to help the soil conditioner be discharged from the finished product outlet.
[0020] Preferably, the system comprises one diverter mechanism, which includes a first feed pipe and two first discharge pipes; in addition, an additional diverter mechanism is arranged at any of the first discharge pipes to achieve diversion of multiple substances.
[0021] Through the above settings, according to the formula of the soil conditioner, the type and quantity of raw materials that need to be crushed are confirmed, and an appropriate amount of diversion mechanism is selected to achieve the diversion of the raw materials.
[0022] Preferably, the first feed pipe is provided with a flared opening for increasing the inlet cross section and receiving substances in a wider range.
[0023] Through the above arrangement, the first feeding pipe can receive as much raw materials produced by the crushing mechanism as possible. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a front structural schematic diagram of a soil conditioner mixing device based on coarse tailings of the utility model;
[0025] Figure 2 This is a schematic diagram of the top view of the structure of a soil conditioner mixing device based on coarse tailings in the utility model.
[0026] The names of the corresponding marks in the accompanying drawings are: device frame 1, raw material inlet 101, finished product outlet 102, crushing mechanism 2, crushing Kun 201, connecting rod 202, rotating gear 203, cleaning fan 3, diversion mechanism 4, first feed pipe 401, first discharge pipe 402, rotating rod 403, baffle 404, rotary switch 405, flaring 406, storage mechanism 5, storage box 501, mounting frame 502, gravity sensor 503, electromagnetic valve outlet 504, stirring mechanism 6, stirring support rod 601, stirring rod 602, controller 7, first motor 8, second motor 9. DETAILED DESCRIPTION
[0027] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments:
[0028] like Figure 1-Figure 2 As shown: A soil conditioner mixing device based on coarse tailings, including a device frame 1, a crushing mechanism 2, a cleaning fan 3, a diversion mechanism 4, a storage mechanism 5, a stirring mechanism 6 and a controller 7;
[0029] The bottom of the device frame 1 is in the shape of a "funnel", and the device frame 1 is provided with a raw material inlet 101 and a finished product outlet 102.
[0030] The crushing mechanism 2 includes two crushing kuns 201, each of which is fixedly connected to a connecting rod 202. The two connecting rods 202 pass through the device frame 1 and are fixedly connected to a rotating gear 203. The two rotating gears 203 are meshed with each other, and one of the rotating gears 203 is fixedly connected to the first motor 8.
[0031] The diverter mechanism 4 includes a first feed pipe 401, which is provided with a flared opening 406. The first feed pipe 401 is connected to two first discharge pipes 402. A rotating rod 403 is provided in the diverter mechanism 4. The rotating rod 403 is fixedly connected to a baffle 404. The rotating rod 403 passes through the device frame 1 and is fixedly connected to a rotary switch 405.
[0032] The cleaning fan 3 is fixedly connected to the device frame 1, and the exhaust port of the cleaning fan 3 is arranged on the upper side of the crushing mechanism 2;
[0033] The storage mechanism 5 includes a plurality of storage boxes 501, each of which is provided with a mounting frame 502. The mounting frame 502 is movably connected to the device frame 1 via a gravity sensor 503. A plurality of storage boxes 501 are provided with electromagnetic valve outlets 504 at the bottom thereof. The plurality of electromagnetic valve outlets 504 are all connected to the stirring mechanism 6. The relative positions of some storage boxes 501 and the first discharge pipe 402 correspond;
[0034] The stirring structure 6 includes a stirring support rod 601, which passes through the device frame 1 and is fixedly connected to the second motor 9. A plurality of stirring rods 602 are fixedly connected to the stirring support rod 601;
[0035] The controller 7 is electrically connected to the first motor 8 , the second motor 9 , a plurality of gravity sensors 503 , and a plurality of electromagnetic valve outlets 504 , respectively.
[0036] The specific implementation process is as follows:
[0037] First, the raw materials to be crushed are placed into the raw material inlet 101 of the device frame 1, and the raw materials not to be crushed are placed into the storage box 501 outside the device frame 1;
[0038] Next, the raw material is crushed by the crushing mechanism 2. Before crushing, the cleaning fan 3 is turned on. During the crushing process, the output end of the first motor 8 drives the two meshing rotating gears 203 to move relative to each other. The rotating gears 203 drive the two crushing kuns 201 to move relative to each other through the connecting rod 202, thereby achieving crushing of the raw material by the crushing kuns 201.
[0039] Then, the crushed raw materials are diverted by the diversion mechanism 4 and directed into different storage boxes 501. During the diversion process, the raw materials enter the diversion mechanism through the first feed pipe 401. By adjusting the rotary switch 405, the rotating rod 403 moves along with the rotary switch 405, and the rotating rod 403 drives the baffle 404 to move together. The rotating baffle 404 closes and blocks the first discharge pipe 402 on one side, causing the raw materials to flow out from the first discharge pipe 402 on the other side. By closing and blocking different first discharge pipes 402 with the baffle 404, the raw materials are diverted into different first discharge pipes 402, and thus into different storage boxes 501.
[0040] Next, the controller 7 controls the quantitative discharge of the storage box 501, so that the raw materials enter the stirring mechanism 6. During the quantitative discharge, the controller 7 accurately detects the weight of the raw materials in the storage box 501 through the gravity sensor 503, and controls the state of the electromagnetic valve outlet 504 to allow the raw materials to enter the stirring mechanism 6 from the storage box 501.
[0041] Finally, the various raw materials are stirred and mixed by the stirring mechanism 6 to prepare the soil conditioner and discharged through the finished product outlet 102; during the stirring process, the output end of the second motor 9 drives the stirring support rod 601 to rotate, and the stirring support rod 601 drives several stirring rods 602 to rotate and stir, thereby achieving stirring and mixing of the raw materials.
[0042] The above description is merely an embodiment of the present invention, and the commonly known specific technical solutions or features in the solution are not described in detail here. It should be noted that for those skilled in the art, without departing from the technical solution of the present invention, several variations and improvements can be made, which should also be considered as the scope of protection of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection claimed in this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A soil conditioner mixing device based on coarse tailings, characterized by: It comprises a device frame (1), a crushing mechanism (2), a cleaning fan (3), a diversion mechanism (4), a storage mechanism (5), a stirring mechanism (6) and a controller (7); The device frame (1) is provided with a raw material inlet (101) and a finished product outlet (102); The pulverizing mechanism (2) comprises two pulverizing kuns (201), both pulverizing kuns (201) are fixedly connected to a connecting rod (202), both connecting rods (202) pass through the device frame (1) and are fixedly connected to a rotating gear (203), the two rotating gears (203) are meshed with each other, and one of the rotating gears (203) is fixedly connected to a first motor (8); The diversion mechanism (4) comprises a first feed pipe (401), the first feed pipe (401) being connected to two first discharge pipes (402), a rotating rod (403) being provided in the diversion mechanism (4), the rotating rod (403) being fixedly connected to a baffle (404), the rotating rod (403) passing through the device frame (1) and being fixedly connected to a rotary switch (405); The cleaning fan (3) is fixedly connected to the device frame (1), and the exhaust port of the cleaning fan (3) is arranged on the upper side of the pulverizing mechanism (2); The storage mechanism (5) includes a plurality of storage boxes (501), each of which is provided with a mounting frame (502), and the mounting frame (502) is movably connected to the device frame (1) via a gravity sensor (503). A plurality of the storage boxes (501) are provided with electromagnetic valve outlets (504) at their bottoms, and the plurality of the electromagnetic valve outlets (504) are all connected to the stirring mechanism (6). The relative positions of some of the storage boxes (501) and the first discharge pipe (402) correspond to each other. The stirring mechanism (6) is provided with a stirring assembly for stirring and mixing, and the stirring assembly passes through the device frame (1) and is fixedly connected to the second motor (9); The controller (7) is electrically connected to the first motor (8), the second motor (9), a plurality of gravity sensors (503), and a plurality of electromagnetic valve outlets (504).
2. The soil conditioner mixing device based on coarse tailings according to claim 1, characterized in that: The stirring assembly comprises a stirring support rod (601), the stirring support rod (601) is fixedly connected to the second motor (9), and a plurality of stirring rods (602) are fixedly connected to the stirring support rod (601).
3. The soil conditioner mixing device based on coarse tailings according to claim 1, characterized in that: The bottom of the device frame (1) is in a "funnel" shape, which is used to facilitate the discharge of the soil conditioner.
4. The soil conditioner mixing device based on coarse tailings according to claim 1, characterized in that: The invention comprises a diversion mechanism (4), wherein the diversion mechanism (4) comprises a first feed pipe (401) and two first discharge pipes (402); in addition, an additional diversion mechanism (4) is configured at any of the first discharge pipes (402) to achieve diversion of multiple substances.
5. The soil conditioner mixing device based on coarse tailings according to claim 1, characterized in that: The first feed pipe (401) is provided with a flared opening (406) for increasing the inlet cross section and receiving substances in a wider range.