Single-bin batching device

Abstract

The utility model relates to a single-bin batching device which comprises a bin body. The isolation component is used for dividing the bin body into a plurality of stock bins; the feeding mechanism is used for guiding materials out of the stock bin; the belt weigher is used for weighing and transporting the materials; and the mixing barrel is used for mixing the materials. Different materials are stored in the material bins respectively, the materials in the material bins are guided out of the material bins through the feeding mechanism, the materials are conveyed to the material mixing barrel through the belt weigher, and the various materials are mixed in the material mixing barrel to form a mixed material. According to the application, mixing of various materials can be completed through a single bin, and the total material mixing amount supply requirement of the whole system can be met in the mode that a plurality of single bins are stacked; when one single bin breaks down, due to the fact that each single bin can independently complete material mixing, the other single bins can continue to conduct mixed material output, fault equipment is synchronously maintained, the problem that a system is shut down due to the faults of the single bins is effectively solved, and the problem that time conflicts occur between production and equipment maintenance can be effectively solved.

Description

Technical Field

[0001] The utility model relates to the technical field of bulk material transportation, in particular to a single-bin batching device. Background Art

[0002] Mixing and batching solutions are widely used in metallurgy, mining, coal, electric power, chemical industry, agriculture and other industries, and can be used to mix various bulk materials.

[0003] Currently, traditional mixing and batching solutions utilize a single storage bin for a single material type, with batching achieved through a coordinated, quantitative discharging process across multiple bins. This process is then blended by a mixing device. This traditional mixing and batching solution requires a lengthy output process, resulting in significant engineering investment and space requirements. Furthermore, if the equipment corresponding to a single bin malfunctions, the entire system will be unable to batch due to a lack of material type. This can also cause the mixing and batching system to be inoperable during equipment maintenance, leading to time conflicts between production and equipment maintenance. Utility Model Content

[0004] In view of the shortcomings of the prior art described above, the purpose of the present invention is to provide a single-bin batching device to solve the problem that the existing single-bin single-variety mixing and batching method, when a single-bin equipment failure occurs, will cause the entire system to be unable to batch due to lack of material, and the mixing and batching system will be unable to operate during equipment maintenance.

[0005] To achieve the above-mentioned and other related purposes, the present invention provides a single-bin batching device, comprising:

[0006] Warehouse body;

[0007] An isolation component is provided in the bin body, and is used to separate the bin body into a plurality of bins;

[0008] A feeding mechanism is provided at the bottom of the silo and is used to guide the material out of the silo;

[0009] A belt scale is provided at the lower end of the feeding mechanism and is used for weighing and transporting materials;

[0010] The mixing barrel is used to receive the materials transported by the belt scale and mix the materials.

[0011] Optionally, the isolation component includes at least one partition.

[0012] Optionally, the bin body is a prism.

[0013] Optionally, the bin body is a right quadrangular prism.

[0014] Optionally, the bin body is a right quadrangular prism with a square cross-section.

[0015] Optionally, the isolation component includes two partitions, which are vertically arranged, and the long sides of the partitions are connected to the side edges of the bin body.

[0016] Optionally, the feeding mechanism includes a feeding drive component, a feeding tray and a baffle, the baffle is slidably connected to the feeding tray, and a discharge port is provided on the baffle. The feeding drive component is used to drive the feeding tray to rotate and discharge the material on the feeding tray from the discharge port.

[0017] Optionally, the feeding mechanism further includes bevel gears and end face gears, the bevel gears are connected to the feeding drive component, the end face gears are arranged on the feeding tray, and the bevel gears are engaged with the end face gears.

[0018] Optionally, a material guide trough is provided between the feeding mechanism and the belt scale, and the material guide trough is used to guide the material discharged from the discharge port into the belt scale.

[0019] Optionally, it includes at least two of the bin bodies arranged linearly.

[0020] As described above, the present invention has the following beneficial effects: the bin body is divided into multiple silos by isolation components, different materials are stored in each silo, a feeding mechanism is provided at the bottom of each silo, the material in the silo is exported from the silo by the feeding mechanism, and a belt scale is provided at the lower end of each feeding mechanism, the material exported by the feeding mechanism is weighed by the belt scale, when the weight of the material on the belt scale reaches a preset value, the system controls the feeding mechanism to stop, thereby controlling the feeding mechanism to feed quantitatively, and transporting the material to the mixing barrel by the belt scale, and multiple materials are mixed in the mixing barrel to form a mixture. The present application single bin can complete the mixing of multiple materials, and according to the downstream mixing requirements, the total amount of the system's mixing can be achieved by superimposing multiple single bins to achieve the purpose of reaching a predetermined value; when one of the single bins fails, since each single bin can complete the mixing independently, the remaining single bins can continue to output the mixing, and simultaneously repair the faulty equipment, effectively avoiding the problem of system shutdown due to single bin failure, and can effectively avoid the problem of time conflict between production and equipment maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Shown is a schematic structural diagram of multiple single-bin batching devices shown in an embodiment of the present application;

[0022] Figure 2 Shown is a schematic structural diagram of a single-bin batching device shown in an embodiment of the present application;

[0023] Figure 3 Display as Figure 1 Schematic diagram of the structure of the feeding mechanism.

[0024] Description of Reference Numerals

[0025] Bin body 1, silo 101, partition 2, feeding mechanism 3, feeding drive component 301, feeding tray 302, bevel gear 303, end face gear 304, belt scale 4, mixing barrel 5, and material guide trough 6. DETAILED DESCRIPTION

[0026] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different perspectives and applications without departing from the spirit of the present invention.

[0027] See also Figures 1 to 3 . It should be noted that the illustrations provided in this embodiment only illustrate the basic concept of the present invention in a schematic manner, so the drawings only show the components related to the present invention rather than being drawn according to the number, shape and size of the components during actual implementation. During actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated. The structure, proportion, size, etc. illustrated in the drawings in this specification are only used to match the content disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which the present invention can be implemented. Therefore, they have no technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in the present invention without affecting the efficacy and purpose that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments to their relative relationships should also be regarded as the scope of implementation of the present invention without substantially changing the technical content.

[0028] Before describing the embodiments of the present invention in detail, we will first describe the application environment of the present invention. The technology of the present invention is primarily applied in the field of bulk material transportation technology. This invention is designed to address the existing problem of single-bin, single-variety mixing and batching methods. When an equipment failure occurs in a single bin, the entire system cannot batch due to a lack of material, and the mixing and batching system cannot operate during equipment maintenance.

[0029] Please combine Figures 1 to 3 As shown, the utility model provides a single-bin batching device.

[0030] In an exemplary embodiment of the present application, a single-bin batching device includes: a bin body 1; an isolation component, arranged in the bin body 1, the isolation component is used to divide the bin body 1 into multiple bins 101; a feeding mechanism 3, arranged at the bottom of the bin 101, the feeding mechanism 3 is used to guide the material out of the bin 101; a belt scale 4, arranged at the lower end of the feeding mechanism 3, the belt scale 4 is used to weigh and transport the material; a mixing barrel 5, used to receive the material transported by the belt scale 4 and mix the material.

[0031] In this embodiment, the bin body 1 is divided into multiple silos 101 by isolation components, and different materials are stored in each silo 101. A feeding mechanism 3 is provided at the bottom of each silo 101, and the material in the silo 101 is exported from the silo 101 through the feeding mechanism 3, and a belt scale 4 is provided at the lower end of each feeding mechanism 3. The material exported by the feeding mechanism 3 is weighed by the belt scale 4. When the weight of the material on the belt scale 4 reaches a preset value, the system controls the feeding mechanism 3 to stop, thereby controlling the feeding mechanism 3 to feed quantitatively, and transports the material to the mixing barrel 5 through the belt scale 4. Multiple materials are mixed in the mixing barrel 5 to form a mixture. In this application, a single warehouse can complete the mixing of multiple materials. According to the downstream mixing needs, the total mixing supply of the entire system can reach a predetermined value by superimposing multiple single warehouses. When one of the single warehouses fails, since each single warehouse can complete the mixing independently, the remaining single warehouses can continue to output the mixing and simultaneously repair the faulty equipment, effectively avoiding the problem of system shutdown due to single warehouse failure, and effectively avoiding the problem of time conflict between production and equipment maintenance.

[0032] In an exemplary embodiment of the present application, the isolation component includes at least one partition plate 2 .

[0033] In this embodiment, at least one partition 2 separates the bin body 1 into at least two bins 101 , and the two bins 101 store different materials respectively, thereby completing the mixed discharge of materials from a single bin.

[0034] In an exemplary embodiment of the present application, the bin body 1 is a prism.

[0035] In this embodiment, the bin body 1 includes but is not limited to a cylinder and a prism. In this embodiment, the bin body 1 uses a prism. The bin body 1 includes but is not limited to a triangular prism, a quadrangular pyramid, etc.

[0036] In an exemplary embodiment of the present application, the bin body 1 is a right quadrangular prism.

[0037] In an exemplary embodiment of the present application, the bin body 1 is a right quadrangular prism with a square cross-section.

[0038] In this embodiment, the bin body 1 adopts a straight quadrangular prism design, which saves floor space and optimizes space layout.

[0039] In an exemplary embodiment of the present application, the isolation component includes two partitions 2 , which are vertically arranged, and the long sides of the partitions 2 are connected to the side edges of the bin body 1 .

[0040] In this embodiment, two vertically arranged partitions 2 and the long sides of the partitions 2 are respectively connected to the side edges of the bin body 1, thereby dividing the bin body 1 into four silos 101 with the same capacity and an isosceles triangle cross-section. The triangular built-in structure is beneficial to the structural stability of the bin body 1.

[0041] It is worth noting that the number of required silos 101 can be determined according to the number of types of ingredients, thereby determining the number of partitions 2. By increasing the number of partitions 2, the mixing of multiple materials in a single silo can also be met.

[0042] In an exemplary embodiment of the present application, the feeding mechanism 3 includes a feeding drive component 301, a feeding tray 302 and a baffle, the baffle is slidingly connected to the feeding tray 302, and a discharge port is provided on the baffle. The feeding drive component 301 is used to drive the feeding tray 302 to rotate and discharge the material on the feeding tray 302 from the discharge port.

[0043] In this embodiment, the feeding mechanism 3 includes but is not limited to a disc feeder and a center scraper feeder. In this embodiment, a disc feeder is used, and an opening is provided at the bottom of the silo 101. There is a gap between the opening and the feeding disk 302. The material in the silo 101 falls from the opening onto the feeding disk 302 under the action of gravity. The feeding disk 302 is driven to rotate by the feeding drive component 301, so that the material on the feeding disk 302 is discharged from the discharge port of the baffle under the action of centrifugal force, thereby completing the discharge of the silo 101.

[0044] In an exemplary embodiment of the present application, the feeding mechanism 3 further includes bevel gears 303 and face gears 304 . The bevel gears 303 are connected to the feeding drive component 301 . The face gears 304 are arranged on the feeding disk 302 . The bevel gears 303 mesh with the face gears 304 .

[0045] In this embodiment, the feeding drive component 301 is a servo motor. The feeding drive component 301 drives the bevel gear 303 to rotate, and the bevel gear 303 drives the end face gear 304 to rotate, thereby driving the feeding tray 302 to rotate.

[0046] In an exemplary embodiment of the present application, a material guide trough 6 is provided between the feeding mechanism 3 and the belt scale 4 , and the material guide trough 6 is used to guide the material discharged from the discharge port into the belt scale 4 .

[0047] In this embodiment, a material guide trough 6 is provided between the feeding mechanism 3 and the belt scale 4, so that the material discharged from the feeding mechanism 3 can be introduced into the belt scale 4 under the action of the material guide trough 6, thereby preventing the material discharged from the feeding mechanism 3 from directly falling on the belt scale 4 and scattering everywhere, causing environmental impact; the material discharged from the feeding mechanism 3 is weighed by the belt scale 4, and when the weight on the belt scale 4 reaches the set weight, the information is fed back to the system, and the system controls the feeding drive component 301 to stop, so that the feeding mechanism 3 can feed quantitatively.

[0048] In an exemplary embodiment of the present application, at least two bin bodies 1 arranged along a linear pattern are included.

[0049] In this embodiment, since a single bin has the mixing function, a failure of one bin does not need to stop the system and affect the feeding of the entire system. Multiple bin bodies 1 can be set according to the feeding requirements of the system to meet the feeding requirements.

[0050] Working principle: the warehouse body 1 is divided into multiple silos 101 by isolation components, and different materials are stored in each silo 101. A feeding mechanism 3 is provided at the bottom of each silo 101, and the material in the silo 101 is exported from the silo 101 through the feeding mechanism 3, and a belt scale 4 is provided at the lower end of each feeding mechanism 3. The material exported by the feeding mechanism 3 is weighed by the belt scale 4. When the weight of the material on the belt scale 4 reaches a preset value, the system controls the feeding mechanism 3 to stop, thereby controlling the feeding mechanism 3 to feed quantitatively, and transports the material to the mixing barrel 5 through the belt scale 4. Multiple materials are mixed in the mixing barrel 5 to form a mixture. In this application, a single warehouse can complete the mixing of multiple materials. According to the downstream mixing needs, the total mixing supply of the entire system can reach a predetermined value by superimposing multiple single warehouses. When one of the single warehouses fails, since each single warehouse can complete the mixing independently, the remaining single warehouses can continue to output the mixing and simultaneously repair the faulty equipment, effectively avoiding the problem of system shutdown due to single warehouse failure, and effectively avoiding the problem of time conflict between production and equipment maintenance.

[0051] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical principles disclosed in the present invention are intended to be covered by the claims of the present invention.

Claims

1. A single-bin batching device, characterized in that: include: Warehouse body; An isolation component is provided in the bin body, and is used to separate the bin body into a plurality of bins; A feeding mechanism is provided at the bottom of the silo and is used to guide the material out of the silo; A belt scale is provided at the lower end of the feeding mechanism and is used for weighing and transporting materials; The mixing barrel is used to receive the materials transported by the belt scale and mix the materials.

2. The single-bin batching device according to claim 1, characterized in that: The isolation component includes at least one partition plate.

3. The single-bin batching device according to claim 2, characterized in that: The bin body is a prism.

4. The single-bin batching device according to claim 3, characterized in that: The bin body is a straight quadrangular prism.

5. The single-bin batching device according to claim 4, characterized in that: The bin body is a right quadrangular prism with a square cross section.

6. The single-bin batching device according to claim 5, characterized in that: The isolation component includes two partitions, which are vertically arranged, and the long sides of the partitions are connected to the side edges of the bin body.

7. The single-bin batching device according to claim 1, characterized in that: The feeding mechanism includes a feeding drive component, a feeding tray and a baffle, the baffle is slidably connected to the feeding tray, and a discharge port is provided on the baffle. The feeding drive component is used to drive the feeding tray to rotate and discharge the material on the feeding tray from the discharge port.

8. The single-bin batching device according to claim 7, characterized in that: The feeding mechanism further includes bevel gears and end face gears, wherein the bevel gears are connected to the feeding drive component, and the end face gears are arranged on the feeding disk, and the bevel gears are meshed with the end face gears.

9. The single-bin batching device according to claim 7, characterized in that: A material guide trough is provided between the feeding mechanism and the belt scale, and the material guide trough is used to guide the material discharged from the discharge port into the belt scale.

10. The single-bin batching device according to claim 1, characterized in that: It comprises at least two bin bodies arranged along a linear pattern.

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