Dry granulation pinch roller structure capable of preventing side leakage
By using the design of the fence assembly and the projection adaptive gear rod, the silicone projection strip and the refrigeration cavity in the dry granulation pressing wheel structure, the problem of side leakage of materials in the dry granulation is solved, the uniformity of particle parameters and the stability of product quality are achieved, and the production efficiency and cost-effectiveness are improved.
Patent Information
- Application Number
- CN202422469696.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-12
AI Technical Summary
During the dry granulation process, the powder is light and the particle size is small, which makes the material easy to fall from both sides of the pressing wheel, resulting in uneven particle size and inconsistent density, which cannot meet the requirements of high-quality granular products.
A dry granulation press wheel structure that is anti-side leakage is designed, using a fence assembly and a protruding adapter gear rod, combining silicone protruding strips and refrigeration cavity to ensure close contact and temperature control between the press wheels, avoid material leakage, and improve particle parameters uniformity.
Effectively prevent material leakage, improve the particle size and density uniformity of granular products, improve product stability and reliability, reduce production costs, reduce downtime, and improve production efficiency.
Smart Images

Figure CN223209422U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of granulation equipment, and more particularly to a side leakage-proof dry granulation pressing wheel structure. Background Art
[0002] A granulator is a device specifically used to convert powdered materials into granules. It is widely used in the pharmaceutical, chemical, food and other industries. Compared with traditional wet granulation, dry granulation has significant advantages and has gradually become the preferred technology in many production processes. The workflow of the dry granulation wheel structure includes the preparation stage, feeding stage, pressing stage, discharging stage and cleaning and maintenance stage.
[0003] However, in the traditional powder pressing process, the dry granulation wheel structure still has technical defects. Due to the light powder and small particle size, the material will fall from both sides of the wheel, resulting in uneven quality of the pressed cake, which may lead to uneven particle size and density, and even differences in performance. It cannot meet the market's strict requirements for high-quality granular products. Therefore, it is necessary to design a dry granulation wheel structure that prevents side leakage to solve the above problems. Utility Model Content
[0004] 1. Technical problems to be solved
[0005] In response to the problems existing in the prior art, the purpose of the present invention is to provide a dry granulation pressure wheel structure that prevents side leakage. In this solution, the enclosure assembly can maintain close contact between the convex pressure wheel part and the concave pressure wheel part, while the protruding adaptive barrier rod can raise and block the positions on both sides of the concave pressure wheel part, which can effectively avoid the risk of material leakage.
[0006] 2. Technical solution
[0007] In order to solve the above problems, the present invention adopts the following technical solutions.
[0008] A dry granulation pressure wheel structure for preventing side leakage comprises two corresponding front and rear self-rotating wheel frames, the outer ends of the two self-rotating wheel frames are respectively equipped with a convex pressure wheel component and a concave pressure wheel component, the outer ends of the convex pressure wheel component and the concave pressure wheel component are provided with multiple granulation grooves, and the left and right sides of the concave pressure wheel component are provided with a blocking assembly, the blocking assembly comprises multiple groove bayonet holes, the multiple groove bayonet holes are respectively opened at the outer positions of the left and right ends of the concave pressure wheel component, and the multiple groove bayonet holes are arranged in a ring shape with equal distances, the lower inner wall of the groove bayonet hole is fixedly connected to a spring retaining component, and the upper end of the spring retaining component is fixedly connected to a protruding adapter lever.
[0009] Furthermore, the protruding adapter lever is slidably connected in the groove bayonet, and the outer end of the protruding adapter lever is fixedly connected with a silicone protruding strip.
[0010] Furthermore, the inner ends of the convex side pressure wheel component and the concave side pressure wheel component are both provided with a refrigeration cavity.
[0011] Furthermore, the left and right inner walls of the refrigeration cavity are fixedly connected with connecting brackets, and the refrigerator is installed in the connecting brackets.
[0012] Furthermore, a bearing is symmetrically provided at one end where the refrigerator and the connecting bracket are connected to each other, and a heat-conducting inner liner is fixedly connected to the inner wall of the refrigeration cavity.
[0013] Furthermore, the plurality of granulating grooves are arranged in a ring shape with equal distances therebetween, and the underside convex pressing wheel member and the underside concave pressing wheel member are meshed and connected with each other.
[0014] Furthermore, the left and right outer ends of the underside convex pressure wheel component and the underside concave pressure wheel component are fixedly connected with sealing outer rings, and the outer ends of the underside convex pressure wheel component and the underside concave pressure wheel component are provided with anti-adhesion material-reducing coatings.
[0015] 3. Beneficial effects
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] (1) This solution adopts a sealing design on both side edges of the convex pressure wheel member and the concave pressure wheel member to make them engage with each other. The multiple protruding adaptor bars in the groove snap-fit in the enclosure assembly can push the protruding adaptor bars into the spring retaining members when they are rotated to contact the convex pressure wheel member, so that the corresponding spring retaining members are compressed, while the protruding adaptor bars at other positions are still in a protruding state. While maintaining close contact between the convex pressure wheel member and the concave pressure wheel member, the protruding adaptor bars can raise and block the positions on both sides of the concave pressure wheel member, thereby further avoiding the risk of material leakage.
[0018] (2) At the same time, a silicone protruding strip is set outside the protruding adapter bar. The silicone protruding strip can block the gaps between multiple protruding adapter bars to further reduce the risk of material overflow. In addition, a refrigerator is set in the refrigeration cavity to absorb the heat of the convex pressure wheel part and the concave pressure wheel part through the heat-conducting inner tank, thereby reducing the temperature of the convex pressure wheel part and the concave pressure wheel part. Stable temperature control can make the particle size, density and other parameters of the granular product more uniform, thereby improving the stability and reliability of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the axial side structure of the pressure wheel structure of the present utility model;
[0020] Figure 2 This is a side view of the structure of the enclosure assembly of the present invention on the outer side of the undercut pressure wheel;
[0021] Figure 3 This is an enlarged structural diagram of the enclosure assembly of the present utility model;
[0022] Figure 4 This is a schematic diagram of the refrigeration inner cavity structure of the present utility model.
[0023] Description of the numbers in the figure:
[0024] 1. Rotating wheel frame; 2. Lateral convex pressure wheel component; 3. Lateral concave pressure wheel component; 4. Granulating groove; 5. Sealing outer ring; 6. Enclosure assembly; 7. Groove snap-on; 8. Spring retainer; 9. Protruding adapter lever; 10. Silicone protruding strip; 11. Refrigeration cavity; 12. Thermal liner; 13. Refrigerator; 14. Connecting bracket; 15. Bearing component; 16. Anti-adhesion coating. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0028] Example:
[0029] See also Figure 1-3, a dry granulation pressure wheel structure for preventing side leakage, including two corresponding front and rear self-rotating wheel frames 1, the outer ends of the two self-rotating wheel frames 1 are respectively equipped with a convex pressure wheel component 2 and a concave pressure wheel component 3, the outer ends of the convex pressure wheel component 2 and the concave pressure wheel component 3 are provided with a plurality of granulating grooves 4, and the left and right sides of the concave pressure wheel component 3 are provided with a blocking assembly 6, the blocking assembly 6 includes a plurality of groove bayonet holes 7, the plurality of groove bayonet holes 7 are respectively opened at the outer positions of the left and right ends of the concave pressure wheel component 3, and the plurality of groove bayonet holes 7 are arranged in a ring shape with equal distances, the lower inner wall of the groove bayonet hole 7 is fixedly connected to a spring retaining member 8, and the upper end of the spring retaining member 8 is fixedly connected to a protruding adaptive blocking rod 9.
[0030] See also Figure 1-4 The protruding adapter lever 9 is slidably connected in the groove bayonet 7, and the outer end of the protruding adapter lever 9 is fixedly connected with a silicone protruding strip 10. The inner ends of the convex pressure wheel member 2 and the concave pressure wheel member 3 are both provided with a refrigeration cavity 11, and the left and right inner walls of the refrigeration cavity 11 are fixedly connected with a connecting bracket 14. A refrigerator 13 is installed in the connecting bracket 14, and one end at which the refrigerator 13 and the connecting bracket 14 are connected to each other is symmetrically provided with a bearing member 15. The inner side wall of the refrigeration cavity 11 is fixedly connected with a temperature conducting liner 12, and a plurality of granulating grooves 4 are arranged in an annular and equidistant manner. The convex pressure wheel member 2 and the concave pressure wheel member 3 are meshed with each other, and the outer ends of the left and right sides of the convex pressure wheel member 2 and the concave pressure wheel member 3 are fixedly connected with a sealing outer ring 5, and the outer ends of the convex pressure wheel member 2 and the concave pressure wheel member 3 are provided with an anti-adhesion plastic coating 16.
[0031] See also Figure 1-4In this scheme, the convex pressure wheel part 2 and the concave pressure wheel part 3 cooperate with each other. The powder raw material enters between the convex pressure wheel part 2 and the concave pressure wheel part 3. The convex pressure wheel part 2 and the concave pressure wheel part 3 are driven by an external motor to rotate relative to each other to clamp the raw material and apply pressure. Under the pressure of the pressure wheel, the granulating groove 4 on the surface of the pressure wheel gradually compresses the powder raw material between the two into flakes or blocks. As the pressure wheel rotates, the raw material is continuously squeezed and rubbed, so that the particles inside it are tightly combined to form the finished material and then enter the discharging system. At the same time, the convex pressure wheel part 2 The edges on both sides of the convex and concave pressing wheel parts 3 are usually designed to be sealed so that they mesh with each other, and cooperate with the sealing outer ring 5 to abut against each other to prevent the material from leaking from the side during the pressing process. By arranging an anti-adhesion and material-removing coating 16 on the outside of the convex and concave pressing wheel parts 2 and the concave pressing wheel parts 3 to optimize the surface material of the pressing wheel, adhesion residues are produced during the wall material extrusion process, and the consistency and density of the particles are improved, thereby improving the quality of the final product. By avoiding side leakage, the raw materials can be utilized to the maximum extent, the production cost can be reduced, the downtime and cleaning time caused by side leakage of materials can be reduced, and the overall The production efficiency of the whole body is improved. At the same time, a blocking assembly 6 is set at the two sides of the side concave pressure wheel part 3. The protruding adapter blocking rods 9 in the multiple groove bayonet 7 in the blocking assembly 6, and the multiple protruding adapter blocking rods 9 can push the protruding adapter blocking rods 9 into the spring retaining parts 8 when they are rotated to contact the side convex pressure wheel part 2, so that the corresponding spring retaining parts 8 are compressed, while the protruding adapter blocking rods 9 at other positions are still in a protruding state. While keeping the side convex pressure wheel part 2 and the side concave pressure wheel part 3 in close contact with each other, the protruding adapter blocking rods 9 can The blocking is heightened to further avoid the risk of material leakage. At the same time, a silicone protruding strip 10 is provided outside the protruding adaptor bar 9. The silicone protruding strip 10 can block the gaps between multiple protruding adaptor bars 9 to further reduce the risk of material overflow. A refrigerator 13 is provided in the refrigeration cavity 11 to absorb the heat of the convex pressure wheel part 2 and the concave pressure wheel part 3 through the heat conducting inner tank 12, thereby reducing the temperature of the convex pressure wheel part 2 and the concave pressure wheel part 3. Stable temperature control can make the particle size, density and other parameters of the granular product more uniform, thereby improving the stability and reliability of the product.
[0032] The above are only preferred embodiments of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A dry granulation pressing wheel structure for preventing side leakage, comprising two corresponding self-rotating wheel frames (1) at the front and rear, characterized in that: The outer ends of the two rotating wheel frames (1) are respectively provided with a convex pressure wheel member (2) and a concave pressure wheel member (3), and the outer ends of the convex pressure wheel member (2) and the concave pressure wheel member (3) are both provided with a plurality of granulating grooves (4). The left and right sides of the concave pressure wheel member (3) are both provided with a blocking assembly (6), and the blocking assembly (6) includes a plurality of groove bayonets (7), and the plurality of groove bayonets (7) are respectively provided at the outer positions of the left and right ends of the concave pressure wheel member (3), and the plurality of groove bayonets (7) are arranged in a ring shape with equal distances, and the lower inner wall of the groove bayonets (7) is fixedly connected with a spring retaining member (8), and the upper end of the spring retaining member (8) is fixedly connected with a protruding adapter lever (9).
2. The dry granulation pressing wheel structure with side leakage prevention according to claim 1, characterized in that: The protruding adapter lever (9) is slidably connected in the groove bayonet (7), and the outer end of the protruding adapter lever (9) is fixedly connected with a silicone protruding strip (10).
3. The dry granulation pressing wheel structure with side leakage prevention according to claim 1, characterized in that: The inner ends of the convex pressure wheel component (2) and the concave pressure wheel component (3) are both provided with a refrigeration inner cavity (11).
4. The dry granulation pressing wheel structure with side leakage prevention according to claim 3, characterized in that: The left and right inner walls of the refrigeration inner cavity (11) are fixedly connected with a connecting bracket (14), and a refrigerator (13) is installed in the connecting bracket (14).
5. The dry granulation pressing wheel structure with side leakage prevention according to claim 4, characterized in that: A bearing member (15) is symmetrically provided at one end where the refrigerator (13) and the connecting bracket (14) are connected to each other, and a heat-conducting inner container (12) is fixedly connected to the inner side wall of the refrigeration inner cavity (11).
6. The dry granulation pressing wheel structure with side leakage prevention according to claim 1, characterized in that: The plurality of granulation grooves (4) are arranged in a ring shape at equal intervals, and the convex pressure wheel member (2) and the concave pressure wheel member (3) are meshed and connected with each other.
7. The dry granulation pressing wheel structure with side leakage prevention according to claim 1, characterized in that: The left and right outer ends of the convex pressure wheel component (2) and the concave pressure wheel component (3) are fixedly connected with a sealing outer ring (5), and the outer ends of the convex pressure wheel component (2) and the concave pressure wheel component (3) are provided with an anti-adhesion material-removing coating (16).