Adjustable sand consolidation agent reaction tank

By introducing a combination design of lifting electric rod and mixing rod into the sand fixing agent reaction tank, the problem that traditional stirring mechanism cannot be adjusted up and down is solved, and the mixing efficiency of sand fixing agent solution is improved.

CN223209477UActive Publication Date: 2025-08-12TIANJIN MAKER NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422511895.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-12
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The stirring mechanism of the traditional reaction tank cannot be adjusted up and down, resulting in slow mixing speed of the upper and lower layers of the sand fixing agent solution and low stirring efficiency.

Method used

An adjustable sand fixing agent reaction tank is designed, and the mixing rod is driven up and down by lifting and lowering the electric rod, and combined with the wave plate turning solution to speed up the mixing of the upper and lower layers of solutions.

Benefits of technology

The up and down adjustment of the stirring mechanism is realized, and the mixing efficiency of the sand fixing agent solution is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223209477U_ABST
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Abstract

The utility model relates to the technical field of sand consolidation agent processing, in particular to an adjustable sand consolidation agent reaction tank. According to the technical scheme, the reaction tank comprises a reaction tank body, a top cover and a control box, a heating cavity is formed in the bottom end of the reaction tank body, an electric heating wire is spirally installed in the heating cavity, the top cover covers the top of the reaction tank body, two L-shaped frames are symmetrically installed in the middle of the top of the top cover, and second lifting electric rods are installed at the tops of cross beams of the two L-shaped frames; the extending ends of the two lifting electric rods II are jointly provided with a mounting plate, the two ends of the mounting plate sleeve the vertical edges of the two L-shaped frames respectively, a U-shaped frame is mounted in the middle of the top of the mounting plate, a stirring motor is mounted in the middle of the top of a cross beam of the U-shaped frame, and an output shaft of the stirring motor is connected with a stirring shaft through a flange; the other end of the stirring shaft sequentially penetrates through the mounting plate and the top cover and is symmetrically provided with three groups of stirring rods. The stirring mechanism can be continuously adjusted up and down during stirring, so that the mixing of upper and lower layers of sand solidification agent solutions is accelerated, and the stirring efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sand-fixing agent processing, in particular to an adjustable sand-fixing agent reaction tank. Background Art

[0002] Sand fixation agent is a single-component water-based emulsion. The secondary reaction forms a strong sealing and curing strengthening glue. It can be applied to the low-strength base surface to achieve the effect of penetration, strengthen the base, and increase the hardness of the base. When processing the sand fixation agent, its raw materials need to be added to the reaction tank and stirred.

[0003] The stirring mechanism of the traditional reaction tank is too simple and cannot be adjusted up and down during stirring, resulting in slow mixing speed of the upper and lower layers of sand-fixing agent solution inside the reaction tank and lower stirring efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an adjustable sand-fixing agent reaction tank, which has a stirring mechanism that can be continuously adjusted up and down during stirring, thereby accelerating the mixing of the upper and lower layers of sand-fixing agent solution, improving the stirring efficiency, and solving the problems mentioned in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable sand-fixing agent reaction tank, comprising a reaction tank body, a top cover and a control box, a discharge port is provided in the middle of the bottom of the reaction tank body, an electromagnetic valve is installed on the discharge port, a heating chamber is opened inside the bottom end of the reaction tank body, an electric heating wire is spirally installed in the heating chamber, a top cover is installed on the top of the reaction tank body, two L-shaped frames are symmetrically installed in the middle of the top of the top cover, two lifting electric rods are installed on the top of the two L-shaped frame beams, and a mounting plate is installed on the protruding ends of the two lifting electric rods, and the two ends of the mounting plate are respectively mounted on the two vertical sides of the L-shaped frame, a U-shaped frame is installed in the middle of the top of the mounting plate, and a stirring motor is installed in the middle of the top of the U-shaped frame beam, and the output shaft of the stirring motor is connected to the stirring shaft through a flange, and the other end of the stirring shaft passes through the mounting plate and the top cover in sequence and three groups of stirring rods are symmetrically installed.

[0006] Preferably, four supporting legs are installed in a rectangular array at the four corners of the bottom of the reaction tank body. By providing four supporting legs, the reaction tank body can be stably supported.

[0007] Preferably, the reaction tank body is provided with a fixing block 1 mounted on the upper end thereof, and each of the four fixing blocks 1 is provided with a lifting electric rod 1 mounted on the bottom thereof, the extending ends of the four lifting electric rods 1 being fixed to the fixing block 2, and the four fixing blocks 2 being provided around the top cover. By providing the four lifting electric rods 1, it is possible to easily drive the top cover up and down to open and close the reaction tank body.

[0008] Preferably, a rubber sleeve is installed in the middle of the top of the top cover, and the rubber sleeve is sleeved on the stirring shaft. By arranging the rubber sleeve, the sealing of the reaction tank body is guaranteed when the stirring shaft moves.

[0009] Preferably, four groups of wave plates are symmetrically installed on both sides of the three groups of stirring rods. By arranging the wave plates, the upper and lower layers of sand fixation agent solutions can be quickly mixed.

[0010] Preferably, the control box is installed at the lower right corner of the reaction tank body, and the control box is electrically connected to the electromagnetic valve, the lifting electric rod 1, the lifting electric rod 2 and the stirring motor. By setting up the control box, it is convenient to control the stirring work of the sand fixation agent as a whole.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0012] During the stirring process of the utility model, the two lifting electric rods are started through the control box, and the two lifting electric rods drive the mounting plate to move up and down, thereby driving the three groups of stirring rods to move up and down, and the wave plates installed on the three groups of stirring rods follow the movement to flip the stirred solution up and down, so that the stirring mechanism can be continuously adjusted up and down during stirring, thereby accelerating the mixing of the upper and lower layers of sand-fixing agent solution and improving the stirring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is the appearance diagram of the utility model.

[0015] In the figure: 1. Reaction tank body; 2. Heating chamber; 3. Discharge port; 4. Solenoid valve; 5. Heating wire; 6. Support leg; 7. Stirring rod; 8. Wave plate; 9. Lifting electric rod 1; 10. Fixing block 1; 11. Fixing block 2; 12. Top cover; 13. Mounting plate; 14. L-shaped frame; 15. Lifting electric rod 1; 16. Stirring motor; 17. U-shaped frame; 18. Rubber sleeve; 19. Stirring shaft; 20. Control box. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] See also Figures 1 to 2The utility model provides a technical solution for an adjustable sand-fixing agent reaction tank: an adjustable sand-fixing agent reaction tank, comprising a reaction tank body 1, a top cover 12 and a control box 20. Four supporting legs 6 are installed in a rectangular array at the four corners of the bottom of the reaction tank body 1. A discharge port 3 is provided in the middle of the bottom of the reaction tank body 1. An electromagnetic valve 4 is installed on the discharge port 3. A heating chamber 2 is opened inside the bottom of the reaction tank body 1. An electric heating wire 5 is spirally installed in the heating chamber 2. The top of the reaction tank body 1 is covered with a top cover 12. The upper end of the reaction tank body 1 is equipped with There is a fixed block 10, and the bottom of the four fixed blocks 10 are all installed with a lifting electric rod 9. The protruding ends of the four lifting electric rods 9 are fixed on the fixed block 2 11, and the four fixed blocks 2 11 are installed around the top cover 12. When in use, first start the four lifting electric rods 9 through the control box 20, and the four lifting electric rods 9 work to drive the top cover 12 to rise, and then add the sand-fixing agent raw material into the reaction tank body 1. After adding, lower the top cover 12, and through the control box 20, the heating wire 5 is energized to heat the sand-fixing agent raw material.

[0018] Two L-shaped frames 14 are symmetrically installed in the middle of the top of the top cover 12. The top of the two L-shaped frames 14 is equipped with a lifting electric rod 15. The two lifting electric rods 15 are installed on the protruding ends of the two lifting electric rods 15. The two ends of the mounting plate 13 are respectively mounted on the vertical sides of the two L-shaped frames 14. A U-shaped frame 17 is installed in the middle of the top of the mounting plate 13. The top of the U-shaped frame 17 is equipped with a stirring motor 16. The output shaft of the stirring motor 16 is connected to the stirring shaft 19 through a flange. The other end of the stirring shaft 19 passes through the mounting plate 13 and the top cover 12 and is symmetrically installed with three sets of The stirring rod 7, and the three groups of stirring rods 7 are symmetrically installed on both sides with four groups of wave plates 8; the stirring motor 16 drives the stirring shaft 19 to rotate through the flange, and the rotation of the stirring shaft 19 drives the three groups of stirring rods 7 to rotate to stir the sand-fixing agent raw materials. During the stirring process, the two lifting electric rods 15 are started through the control box 20. The two lifting electric rods 15 drive the mounting plate 13 to move up and down, thereby driving the three groups of stirring rods 7 to move up and down. The wave plates 8 installed on the three groups of stirring rods 7 follow the movement to flip the stirring solution up and down, accelerating the rapid mixing of the upper and lower layer solutions. A rubber sleeve 18 is installed in the middle of the top of the top cover 12, and the rubber sleeve 18 is sleeved on the stirring shaft 19. The control box 20 is installed in the lower right corner of the reaction tank body 1. The control box 20 is electrically connected to the electromagnetic valve 4, the lifting electric rod 1 9, the lifting electric rod 2 15 and the stirring motor 16 respectively.

[0019] All motors in this utility model are designed with a small servo motor - model 14HS2408. This model of motor is only used as a reference for personnel in the relevant technical field. Personnel in the relevant technical field can select motors with the same parameters and functions for installation, debugging and use according to actual production needs. This utility model does not elaborate on this.

[0020] When the utility model is used, first, the four lifting electric rods 19 are started through the control box 20, and the four lifting electric rods 19 work to drive the top cover 12 to rise, and then the sand-fixing agent raw material is added into the reaction tank body 1. After adding, the top cover 12 is lowered, and the heating wire 5 is energized through the control box 20 and the stirring motor 16 is started. The heating wire 5 is energized to heat the sand-fixing agent raw material, and the stirring motor 16 drives the stirring shaft 19 to rotate through the flange. The rotation of the stirring shaft 19 drives the three groups of stirring rods 7 to rotate to stir the sand-fixing agent raw material. During the stirring process, the two lifting electric rods 2 15 are started through the control box 20, and the two lifting electric rods 2 15 work to drive the mounting plate 13 to move up and down, thereby driving the three groups of stirring rods 7 to move up and down. The wave plates 8 installed on the three groups of stirring rods 7 follow the movement to flip the stirred solution up and down, thereby accelerating the rapid mixing of the upper and lower layer solutions. After the stirring is completed, the electromagnetic valve 4 is opened through the control box 20 to discharge the sand-fixing agent from the discharge port 3.

[0021] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable sand consolidation agent reaction tank, comprising a reaction tank body (1), a top cover (12) and a control box (20), characterized in that: The reaction tank body (1) is provided with a discharge port (3) in the middle of the bottom, and an electromagnetic valve (4) is installed on the discharge port (3). A heating chamber (2) is provided inside the bottom of the reaction tank body (1), and an electric heating wire (5) is installed in a spiral manner in the heating chamber (2). The top of the reaction tank body (1) is covered with a top cover (12), and two L-shaped frames (14) are symmetrically installed in the middle of the top of the top cover (12). Two lifting electric rods (15) are installed on the top of the two L-shaped frames (14). The two lifting electric rods The two (15) protruding ends are commonly installed with a mounting plate (13), and the two ends of the mounting plate (13) are respectively mounted on the vertical sides of the two L-shaped frames (14). A U-shaped frame (17) is installed in the middle of the top of the mounting plate (13), and a stirring motor (16) is installed in the middle of the top of the crossbeam of the U-shaped frame (17). The output shaft of the stirring motor (16) is connected to the stirring shaft (19) through a flange. The other end of the stirring shaft (19) passes through the mounting plate (13) and the top cover (12) in sequence, and three sets of stirring rods (7) are symmetrically installed.

2. The adjustable sand consolidation agent reaction tank according to claim 1, characterized in that: Four supporting legs (6) are installed in a rectangular array at the four corners of the bottom end of the reaction tank body (1).

3. The adjustable sand-fixing agent reaction tank according to claim 2, characterized in that: The reaction tank body (1) is provided with a fixed block (10) installed at the upper end around the four fixed blocks (10), and a lifting electric rod (9) is installed at the bottom of each of the four fixed blocks (10). The protruding ends of the four lifting electric rods (9) are fixed on the fixed block (11), and the four fixed blocks (11) are installed around the top cover (12).

4. The adjustable sand consolidation agent reaction tank according to claim 1, characterized in that: A rubber sleeve (18) is installed in the middle of the top of the top cover (12), and the rubber sleeve (18) is sleeved on the stirring shaft (19).

5. The adjustable sand consolidation agent reaction tank according to claim 1, characterized in that: Four groups of wave plates (8) are symmetrically mounted on both sides of the three groups of stirring rods (7).

6. The adjustable sand consolidation agent reaction tank according to claim 1, characterized in that: The control box (20) is installed at the lower right corner of the reaction tank body (1), and the control box (20) is electrically connected to the electromagnetic valve (4), the lifting electric rod 1 (9), the lifting electric rod 2 (15) and the stirring motor (16).