Improved efficient reactor

Abstract

The utility model relates to the technical field of reactors, in particular to an improved efficient reactor which comprises a reactor body, the reactor body comprises a tank body, and a reaction chamber is arranged in the tank body; a first gas pipe joint and a second gas pipe joint are arranged on the tank body and are communicated and connected with the reaction chamber; sealing end covers are arranged at the two ends of the tank body, screw fastening assemblies are arranged on the sealing end covers in a matched mode, and the sealing end covers are fixedly connected with the tank body through the screw fastening assemblies; according to the utility model, the sealing performance of the reactor is improved, and the leakage of materials and the mixing of external impurities are avoided; due to the arrangement of the thermal insulation layer and the inner wear-resistant layer, the thermal insulation performance and the wear resistance are improved, and the service life is prolonged; the corrosion of the external environment to the tank body is prevented through the coating of the ceramic adhesive, and the overall strength and stability are enhanced; and the first gas pipe joint and the second gas pipe joint are detachable, so that the maintenance cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to an improved high-efficiency reactor. Background Art

[0002] In the industrial production process, the reactor is a key equipment, and its performance and structure directly affect the reaction efficiency and product quality. Traditional reactors often have problems such as poor sealing, poor thermal insulation, and insufficient wear resistance, which limit their application in high temperature, high pressure and corrosive environments. Therefore, it is necessary to improve the reactor to enhance its overall performance and reliability. Utility Model Content

[0003] In order to solve some of the problems existing in the above-mentioned prior art, the utility model provides an improved high-efficiency reactor.

[0004] To achieve the above-mentioned purpose, the utility model provides an improved high-efficiency reactor, including a reactor body, the reactor body including a tank body, a reaction chamber is arranged inside the tank body; a first air pipe joint and a second air pipe joint are provided on the tank body, and the first air pipe joint and the second air pipe joint are both connected to the reaction chamber; sealing end covers are provided at both ends of the tank body, and the sealing end covers are equipped with screw fastening components and are fixedly connected to the tank body through the screw fastening components.

[0005] When the utility model is working, first, the inner wear-resistant layer is installed on the inner wall adjacent to the thermal insulation layer to ensure a tight fit to protect the internal structure from wear; the thermal insulation layer and the outer sealing layer are installed in combination inside the tank body, the outer sealing layer enhances the sealing performance of the tank body, and the thermal insulation layer is used to control the temperature; a sealing gasket is provided between the sealing end cover and the tank body, and the sealing gasket is made of elastic material to enhance the sealing effect; the sealing end cover is fixedly connected to the tank body through a screw fastening assembly to ensure that the sealing end cover is tightly combined with the tank body to prevent leakage of reactants; the first air pipe joint and the second air pipe joint are installed on the tank body, and ensure that they are through-connected with the reaction chamber so that the gas can smoothly enter and exit the reaction chamber; ceramic glue is coated on the outer surface of the outer sealing layer of the tank body to support and protect the overall structure of the tank body, improve its strength and stability, and prevent the external environment from corroding the tank body; then, according to the reaction requirements, the corresponding gas is connected through the first air pipe joint and the second air pipe joint. The pipeline realizes the input and output of the required gas and provides the necessary gas conditions for the reaction; when the gas pipeline needs to be maintained or the gas pipe joint needs to be replaced, the first gas pipe joint and the second gas pipe joint can be removed and replaced separately to reduce the equipment maintenance cost and downtime; then, the reactor is started and the insulation layer starts to work to keep the reaction chamber within the set temperature range. The insulation layer is made of lightweight, high-temperature resistant and low thermal conductivity materials to ensure the stability and efficiency of the reaction process; at the same time, the outer sealing layer and the ceramic glue jointly support and protect the tank body to prevent external factors from affecting the reaction process; during the reaction process, the temperature, pressure and other parameters in the reaction chamber are monitored in real time by the corresponding monitoring equipment, and the reaction conditions are adjusted in time according to the reaction progress and parameter changes to ensure the smooth progress of the reaction; when the reaction reaches the predetermined end point, the operation of the reactor is stopped, and the reactor is cleaned and maintained to prepare for the next use.

[0006] The beneficial effects of the utility model are: an improved high-efficiency reactor, which significantly improves the sealing of the reactor through the cooperation of the sealing end cover, the sealing gasket and the outer sealing layer, avoids the leakage of reaction materials and the mixing of external impurities; through the arrangement of the thermal insulation layer and the inner wear-resistant layer, effectively improves the thermal insulation performance and wear resistance of the reactor, and extends the service life; the coating of ceramic glue helps to prevent the external environment from corroding the tank body, further extends the service life of the reactor, enhances the overall strength and stability of the reactor, and ensures the normal operation of the equipment; the detachable design of the first gas pipe joint and the second gas pipe joint simplifies the connection and maintenance of the gas pipeline, reduces maintenance costs and downtime, and improves operating efficiency.

[0007] As a further improvement of the present invention, in order to enhance the sealing performance and durability of the tank body and reduce heat loss, an outer sealing layer is provided in the tank body, and an insulation layer is provided between the outer sealing layer and the reaction chamber; the inner wall adjacent to the insulation layer is covered with an inner wear-resistant layer.

[0008] As a further improvement of the present invention, in order to improve the sealing effect and prevent the leakage of reaction materials and the mixing of external impurities, a sealing gasket is provided between the sealing end cover and the tank body, and the sealing gasket is made of elastic material; a through hole is also provided at the center position of the sealing end cover.

[0009] As a further improvement of the present invention, in order to prevent the external environment from corroding the tank body and enhance the overall strength and stability of the reactor, the outer surface of the outer sealing layer is also coated with ceramic glue, and the ceramic glue supports and protects the overall structure of the tank body.

[0010] As a further improvement of the present invention, in order to better realize the heat preservation function and enhance the wear resistance and extend the service life of the reactor, the heat preservation layer is made of a lightweight, high temperature resistant and low thermal conductivity material, and the inner wear-resistant layer is made of a high hardness alloy material.

[0011] As a further improvement of the present invention, in order to simplify the connection and maintenance of the gas pipeline, reduce maintenance costs and downtime, and improve operating efficiency; the first gas pipe joint and the second gas pipe joint can be disassembled and replaced separately, which facilitates the connection and maintenance of the gas pipeline of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings:

[0013] Figure 1 It is a three-dimensional diagram of the present utility model.

[0014] Figure 2 It is a right side view of the present utility model.

[0015] Figure 3 For the utility model Figure 2 Cross-sectional view at AA in the middle.

[0016] Figure 4 For the utility model Figure 3 Enlarged view of point B in the middle.

[0017] Figure 5 It is a top view of the utility model.

[0018] Among them, 1 reactor body, 2 tank body, 3 first gas pipe joint, 4 second gas pipe joint, 5 sealing end cover, 6 screw fastening assembly, 7 through hole, 8 ceramic glue, 9 reaction chamber, 10 sealing gasket, 11 outer sealing layer, 12 insulation layer, 13 inner wear-resistant layer. DETAILED DESCRIPTION

[0019] like Figure 1-5An improved high-efficiency reactor shown in FIG. 1 includes a reactor body 1, the reactor body 1 including a tank body 2, a reaction chamber 9 being provided inside the tank body 2; a first air pipe joint 3 and a second air pipe joint 4 being provided on the tank body 2, the first air pipe joint 3 and the second air pipe joint 4 being connected to the reaction chamber 9; a sealing end cap 5 being provided at both ends of the tank body 2, the sealing end cap 5 being provided with a screw fastening assembly 6 and being fixedly connected to the tank body 2 by the screw fastening assembly 6; an outer sealing layer 11 being provided inside the tank body 2, an insulation layer 12 being provided between the outer sealing layer 11 and the reaction chamber 9; the The inner wall adjacent to the insulation layer 12 is covered with an inner wear-resistant layer 13; a sealing gasket 10 is arranged between the sealing end cover 5 and the tank body 2, and the sealing gasket 10 is made of elastic material; a through hole 7 is also provided at the center position of the sealing end cover 5; the outer surface of the outer sealing layer 11 is also coated with ceramic glue 8, and the overall structure of the tank body 2 is supported and protected by the ceramic glue 8; the insulation layer 12 is made of a lightweight, high-temperature resistant and low thermal conductivity material, and the inner wear-resistant layer 13 is made of a high-hardness alloy material; the first gas pipe joint 3 and the second gas pipe joint 4 can be disassembled and replaced separately, which is convenient for the connection and maintenance of the gas pipeline of the reactor.

[0020] When the present invention is working, first, the inner wear-resistant layer 13 is installed on the inner wall adjacent to the thermal insulation layer 12 to ensure a tight fit to protect the internal structure from wear; the thermal insulation layer 12 and the outer sealing layer 11 are installed in combination with the tank body 2, the outer sealing layer 11 enhances the sealing performance of the tank body 2, and the thermal insulation layer 12 is used to control the temperature; a sealing gasket 10 is provided between the sealing end cover 5 and the tank body 2, and the sealing gasket 10 is made of elastic material to enhance the sealing effect; the sealing end cover 5 is fixedly connected to the tank body 2 by a screw fastening assembly 6 to ensure that the sealing end cover 5 is tightly combined with the tank body 2 to prevent leakage of reactants; the first air pipe joint 3 and the second air pipe joint 4 are installed on the tank body 2 and ensure that they are connected to the reaction chamber 9 so that the gas can smoothly enter and exit the reaction chamber 9; ceramic glue 8 is coated on the outer surface of the outer sealing layer 11 of the tank body 2 to support and protect the overall structure of the tank body 2, improve its strength and stability, and prevent the external environment from corroding the tank body 2; then, according to the reaction requirements, through the first air pipe joint 3 and the second air pipe joint 4, The two gas pipe joints 4 are connected to the corresponding gas pipelines to realize the input and output of the required gas and provide the necessary gas conditions for the reaction; when the gas pipeline needs to be maintained or the gas pipe joints need to be replaced, the first gas pipe joint 3 and the second gas pipe joint 4 can be disassembled and replaced separately to reduce equipment maintenance costs and downtime; then, the reactor is started and the insulation layer 12 starts working to keep the reaction chamber 9 within the set temperature range. The insulation layer 12 is made of lightweight, high-temperature resistant and low thermal conductivity materials to ensure the stability and efficiency of the reaction process; at the same time, the outer sealing layer 11 and the ceramic glue 8 jointly support and protect the tank body 2 to prevent external factors from affecting the reaction process; during the reaction process, the temperature, pressure and other parameters in the reaction chamber 9 are monitored in real time by the corresponding monitoring equipment, and the reaction conditions are adjusted in time according to the reaction progress and parameter changes to ensure the smooth progress of the reaction; when the reaction reaches the predetermined end point, the operation of the reactor is stopped, and the reactor is cleaned and maintained to prepare for the next use.

[0021] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. An improved high-efficiency reactor, comprising a reactor body (1), characterized in that: The reactor body (1) comprises a tank body (2), wherein a reaction chamber (9) is provided inside the tank body (2); a first air pipe joint (3) and a second air pipe joint (4) are provided on the tank body (2), and the first air pipe joint (3) and the second air pipe joint (4) are both connected to the reaction chamber (9); and sealing end covers (5) are provided at both ends of the tank body (2), and the sealing end covers (5) are matched with screw fastening assemblies (6) and are fixedly connected to the tank body (2) via the screw fastening assemblies (6).

2. An improved high-efficiency reactor according to claim 1, characterized in that: An outer sealing layer (11) is provided in the tank body (2), and a heat-insulating layer (12) is provided between the outer sealing layer (11) and the reaction chamber (9); the inner wall adjacent to the heat-insulating layer (12) is covered with an inner wear-resistant layer (13).

3. An improved high-efficiency reactor according to claim 1, characterized in that: A sealing gasket (10) is provided between the sealing end cover (5) and the tank body (2), and the sealing gasket (10) is made of elastic material; a through hole (7) is also provided at the center of the sealing end cover (5).

4. An improved high-efficiency reactor according to claim 2, characterized in that: The outer surface of the outer sealing layer (11) is also coated with ceramic glue (8), and the ceramic glue (8) supports and protects the overall structure of the tank body (2).

5. An improved high-efficiency reactor according to claim 2, characterized in that: The thermal insulation layer (12) is made of a lightweight, high-temperature-resistant material with a low thermal conductivity, and the inner wear-resistant layer (13) is made of a high-hardness alloy material.

6. An improved high-efficiency reactor according to claim 1, characterized in that: The first gas pipe joint (3) and the second gas pipe joint (4) can be disassembled and replaced separately, which facilitates the connection and maintenance of the gas pipeline of the reactor.

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