Wheat automatic cleaning and dampening layout structure at front end of high-temperature yeast

Abstract

The utility model discloses an automatic wheat cleaning and dampening layout structure at the front end of high-temperature yeast for making hard liquor, which relates to the technical field of automatic wheat yeast making cleaning and dampening and comprises a grain unloading component, a cleaning component, a wheat wetting component and a breaking yeast making component which are sequentially arranged. The device is reasonable in design, so that the problems that wheat impurities are difficult to remove, the storage environment is difficult to control, water adding is uneven, and the crushing granularity is uncontrollable at the koji making front end are solved, and the advantages that wheat cleaning and dampening at the Maotai high-temperature koji front end are automatic, and the koji quality is improved are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic wheat koji making, cleaning and dampening water, and more specifically to the technical field of an automatic wheat cleaning and dampening water layout structure at the front end of a high-temperature koji. Background Art

[0002] In recent years, the wheat cleaning and water treatment technology in Daqu production has made great progress and is gradually moving towards automation. However, there are still problems in key links such as difficulty in removing impurities, difficulty in controlling the storage environment, uneven water addition, and uncontrollable crushing particle size.

[0003] Therefore, it is necessary to conduct research on the layout structure of automated cleaning and watering based on the existing sauce-flavored liquor Daqu process and model, to address the problems of difficulty in removing wheat impurities, difficulty in storage, uneven watering, and uncontrollable particle breakage, analyze the impact of different equipment distribution positions, and form a better Daqu front-end automated cleaning and watering layout. Utility Model Content

[0004] The purpose of this utility model is to solve the above-mentioned technical problems by providing an automated wheat cleaning and watering arrangement at the front end of high-temperature Daqu. This achieves rapid, efficient, precise, and controllable wheat cleaning and watering at the front end of Daqu, enabling stable production of high-quality Daqu and laying a solid foundation for improving the quality of high-temperature Daqu for sauce-flavored liquor.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0006] The utility model provides an automatic cleaning and watering layout structure for wheat at the front end of high-temperature koji, comprising a grain unloading component, a cleaning component, a wheat-tempering component and a crushing and koji-making component. The discharge port of the grain unloading component is connected with the feed port of the cleaning component, the discharge port of the cleaning component is connected with the feed port of the wheat-tempering component, and the discharge port of the wheat-tempering component is connected with the feed port of the crushing and koji-making component.

[0007] Specifically, this application provides Figure 1 The overall layout flow diagram shown in Figure 2 The diagram shows the layout of the wheat cleaning and watering equipment. The accompanying diagram illustrates the wheat cleaning and watering equipment layout, which includes unloading, cleaning, watering, and crushing and koji making. This solves problems such as difficulty removing wheat impurities at the front end of koji making, difficult to control the storage environment, uneven water addition, and uncontrollable crushing particle size. It automates the cleaning and watering of wheat at the front end of high-temperature koji production, improving koji quality.

[0008] In one embodiment, the grain unloading assembly includes a wheat grain unloading pit, a grain unloading scraper arranged at the bottom outlet of the wheat grain unloading pit, and a grain unloading bucket connected to the grain unloading scraper, and the grain unloading bucket is connected to the cleaning assembly.

[0009] Specifically, in the grain unloading component, the wheat enters the grain unloading pit, enters the grain unloading scraper by its own gravity, and then enters the grain unloading bucket to enter the next link.

[0010] In one embodiment, the cleaning assembly includes a primary cleaning device, a drum magnetic separation device, a combined cleaning device, a stone remover, a color sorting elevator, and a color sorter arranged in sequence;

[0011] The discharge port of the color sorter is divided into two pipes. One pipe is connected to the re-selection elevator and then returns to the color sorter; the end of the other pipe is connected to the silo elevator. A metering scale is installed on the other pipe. The discharge port of the silo elevator is equipped with a discharge scraper, which is connected to the wheat tempering component, and the primary cleaning screen device is connected to the unloading hopper of the grain unloading component.

[0012] In one embodiment, the primary screening device, the drum magnetic separation device, the combined screening device, the stone remover, the color sorting elevator and the color sorter are all provided with impurity removal ports, each impurity removal port is connected to the impurity scraper at the bottom, the end of the impurity scraper is connected to the impurity elevator, and the discharge port of the impurity elevator is connected to the impurity bin.

[0013] Specifically, the wheat enters the primary cleaning screen to separate out coarse impurities such as fine ropes and long fibers; the wheat enters the drum magnetic separation to separate out metal substances such as iron filings and iron powder; the wheat enters the combined cleaning screen to separate out straw, imperfect grains, wheat husks and other debris; the wheat enters the destoner to clean out stone foreign matter by separation, classification, selection and suction; the wheat enters the color sorter through the color sorting elevator to separate out moldy, oily wheat and other unqualified grains; the wheat that has not passed the screening enters the re-selection elevator and then enters the color sorter for secondary screening; the wheat that has passed the screening is measured by the weighing scale, enters the silo elevator, passes through the discharge scraper, and finally enters the wheat silo; simultaneously, the separated debris and miscellaneous materials enter the impurity scraper, pass through the impurity elevator, and finally enter the impurity silo.

[0014] In one embodiment, the primary cleaning device, the drum magnetic separation device, the combined cleaning device and the stone remover are arranged from top to bottom.

[0015] In one embodiment, the wheat tempering component includes a wheat bin, a bin scraper provided at the bottom outlet of the wheat bin, a bin elevator connected to the bin scraper, a cleaning scraper provided at the discharge port of the bin elevator, a wheat tempering elevator connected to the cleaning scraper, a dampener connected to the discharge port of the wheat tempering elevator, a dragon connected to the dampener, and a wheat tempering temporary storage bin connected to the dragon outlet, the discharge port of the wheat tempering temporary storage bin is connected to the crushing and koji making component, and the wheat bin is connected to the discharge scraper of the cleaning component.

[0016] In one embodiment, a weighing scale and a moisture detector are provided on the channel connecting the incoming material cleaning scraper and the wheat tempering elevator.

[0017] Specifically, wheat flows out of the wheat silo and is transported by a discharge scraper, discharge elevator, and incoming scraper. It is weighed on a scale, has its moisture content measured by a moisture meter, and then enters the wheat tempering elevator. It is tempered by a dampener and stirred by an auger before entering the temporary storage silo for storage.

[0018] In one embodiment, the crushing and koji-making component includes a koji-making elevator, a grinding mill, a mother koji bin and koji-making equipment. The feed port of the koji-making elevator is connected to the outlet of the tempering wheat temporary storage bin of the tempering wheat component, the discharge port of the koji-making elevator is connected to the feed port of the grinding mill, and the discharge port of the grinding mill and the discharge port of the mother koji bin are both connected to the feed port of the koji-making equipment.

[0019] Specifically, after tempering, the wheat enters the mill through the koji elevator for crushing, and finally mixes with the mother koji in the mother koji bin to make koji. The crushing and koji making process is accomplished by the koji elevator, mill, and mother koji bin. Storage spans the cleaning, tempering, and crushing stages, and is achieved through the use of impurity bins, wheat bins, temporary storage bins for tempered wheat, and mother koji bins.

[0020] In one embodiment, the positions of the grinding mill and the mother koji bin are both higher than the position of the koji-making equipment.

[0021] In one embodiment, the grain unloading assembly, the cleaning assembly, the wheat tempering assembly, and the crushing and koji making assembly are arranged in parallel from front to back.

[0022] The beneficial effects of the utility model are as follows:

[0023] It solves the problems of difficult removal of wheat impurities, difficult control of storage environment, uneven water addition, and uncontrollable crushing particle size, and realizes the automation of wheat cleaning and watering at the front end of high-temperature Daqu in sauce-flavored liquor production, reduces labor costs, alleviates the impact of poor wheat processing on Daqu quality, improves wheat processing efficiency, enhances the company's competitiveness, and lays the foundation for the company's future digital and intelligent development. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0025] Figure 1 It is a schematic diagram of the overall layout flow of the utility model.

[0026] Figure 2 It is a schematic diagram of the position layout structure of the wheat cleaning and watering equipment of the present invention. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0029] It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings. In addition, the terms "first," "second," etc. are used only to distinguish the descriptions and are not to be understood as indicating or implying relative importance.

[0030] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.

[0031] Example 1

[0032] like Figure 1 As shown, this embodiment provides an automatic cleaning and watering layout structure for wheat at the front end of high-temperature koji, including a grain unloading component, a cleaning component, a wheat tempering component and a crushing and koji-making component. The discharge port of the grain unloading component is connected to the feed port of the cleaning component, the discharge port of the cleaning component is connected to the feed port of the wheat tempering component, and the discharge port of the wheat tempering component is connected to the feed port of the crushing and koji-making component.

[0033] Specifically, this application provides Figure 1 The overall layout flow diagram shown in Figure 2The diagram shows the layout of the wheat cleaning and watering equipment. The accompanying diagram illustrates the wheat cleaning and watering equipment layout, which includes unloading, cleaning, watering, and crushing and koji making. This solves problems such as difficulty removing wheat impurities at the front end of koji making, difficult to control the storage environment, uneven water addition, and uncontrollable crushing particle size. It automates the cleaning and watering of wheat at the front end of high-temperature koji production, improving koji quality.

[0034] Example 2

[0035] like Figure 1 and Figure 2 As shown, this embodiment provides an automatic cleaning and watering layout structure for wheat at the front end of high-temperature koji, including a grain unloading component, a cleaning component, a wheat tempering component and a crushing and koji-making component. The discharge port of the grain unloading component is connected to the feed port of the cleaning component, the discharge port of the cleaning component is connected to the feed port of the wheat tempering component, and the discharge port of the wheat tempering component is connected to the feed port of the crushing and koji-making component.

[0036] The grain unloading component comprises a wheat grain unloading pit, a grain unloading scraper arranged at the bottom outlet of the wheat grain unloading pit, and a grain unloading bucket connected to the grain unloading scraper, and the grain unloading bucket is connected to the cleaning component.

[0037] Specifically, in the grain unloading component, the wheat enters the grain unloading pit, enters the grain unloading scraper by its own gravity, and then enters the grain unloading bucket to enter the next link.

[0038] Example 3

[0039] like Figure 1 and Figure 2 As shown, this embodiment provides an automatic cleaning and watering layout structure for wheat at the front end of high-temperature koji, including a grain unloading component, a cleaning component, a wheat tempering component and a crushing and koji-making component. The discharge port of the grain unloading component is connected to the feed port of the cleaning component, the discharge port of the cleaning component is connected to the feed port of the wheat tempering component, and the discharge port of the wheat tempering component is connected to the feed port of the crushing and koji-making component.

[0040] The grain unloading component comprises a wheat grain unloading pit, a grain unloading scraper arranged at the bottom outlet of the wheat grain unloading pit, and a grain unloading bucket connected to the grain unloading scraper, and the grain unloading bucket is connected to the cleaning component.

[0041] The cleaning assembly includes a primary cleaning device, a drum magnetic separation device, a combined cleaning device, a stone remover, a color sorting elevator and a color sorter, which are arranged in sequence;

[0042] The discharge port of the color sorter is divided into two pipes. One pipe is connected to the re-selection elevator and then returns to the color sorter; the end of the other pipe is connected to the silo elevator. A metering scale is installed on the other pipe. The discharge port of the silo elevator is equipped with a discharge scraper, which is connected to the wheat tempering component, and the primary cleaning screen device is connected to the unloading hopper of the grain unloading component.

[0043] The primary screening device, drum magnetic separation device, combined screening device, stone remover, color sorting elevator and color sorter are all equipped with impurity removal ports. Each impurity removal port is connected to the impurity scraper at the bottom. The end of the impurity scraper is connected to the impurity elevator, and the discharge port of the impurity elevator is connected to the impurity bin.

[0044] Specifically, the wheat enters the primary cleaning screen to separate out coarse impurities such as fine ropes and long fibers; the wheat enters the drum magnetic separation to separate out metal substances such as iron filings and iron powder; the wheat enters the combined cleaning screen to separate out straw, imperfect grains, wheat husks and other debris; the wheat enters the destoner to clean out stone foreign matter by separation, classification, selection and suction; the wheat enters the color sorter through the color sorting elevator to separate out moldy, oily wheat and other unqualified grains; the wheat that has not passed the screening enters the re-selection elevator and then enters the color sorter for secondary screening; the wheat that has passed the screening is measured by the weighing scale, enters the silo elevator, passes through the discharge scraper, and finally enters the wheat silo; simultaneously, the separated debris and miscellaneous materials enter the impurity scraper, pass through the impurity elevator, and finally enter the impurity silo.

[0045] The primary cleaning device, drum magnetic separation device, combined cleaning device and destoner are arranged from top to bottom.

[0046] Example 4

[0047] like Figure 1 and Figure 2 As shown, this embodiment is further optimized based on embodiment 3, specifically:

[0048] The wheat tempering component includes a wheat bin, a bin scraper arranged at the bottom outlet of the wheat bin, a bin elevator connected to the bin scraper, a cleaning scraper arranged at the discharge port of the bin elevator, a wheat tempering elevator connected to the cleaning scraper, a dampener connected to the discharge port of the wheat tempering elevator, a dragon connected to the dampener, and a wheat tempering temporary storage bin connected to the dragon outlet. The discharge port of the wheat tempering temporary storage bin is connected to the crushing and koji making component, and the wheat bin is connected to the discharge scraper of the cleaning component.

[0049] A weighing scale and moisture detector are installed on the channel connecting the cleaning scraper and the wheat moistening elevator.

[0050] Specifically, wheat flows out of the wheat silo and is transported by a discharge scraper, discharge elevator, and incoming scraper. It is weighed on a scale, has its moisture content measured by a moisture meter, and then enters the wheat tempering elevator. It is tempered by a dampener and stirred by an auger before entering the temporary storage silo for storage.

[0051] Example 5

[0052] like Figure 1 and Figure 2As shown, this embodiment is further optimized based on the embodiment 4, specifically:

[0053] The crushing and koji-making component includes a koji-making elevator, a grinding mill, a mother koji bin and koji-making equipment. The feed port of the koji-making elevator is connected to the outlet of the wheat-tempering temporary storage bin of the wheat-tempering component, the discharge port of the koji-making elevator is connected to the feed port of the grinding mill, and the discharge port of the grinding mill and the discharge port of the mother koji bin are both connected to the feed port of the koji-making equipment.

[0054] Specifically, after tempering, the wheat enters the mill through the koji elevator for crushing, and finally mixes with the mother koji in the mother koji bin to make koji. The crushing and koji making process is accomplished by the koji elevator, mill, and mother koji bin. Storage spans the cleaning, tempering, and crushing stages, and is achieved through the use of impurity bins, wheat bins, temporary storage bins for tempered wheat, and mother koji bins.

[0055] Example 6

[0056] like Figure 1 and Figure 2 As shown, this embodiment is further optimized based on embodiment 5, specifically:

[0057] The locations of the grinding mill and the mother koji bin are both higher than that of the koji-making equipment.

[0058] The grain unloading component, cleaning component, wheat tempering component and crushing and koji making component are arranged in parallel from front to back.

Claims

1. An automatic cleaning and watering structure for wheat at the front end of high-temperature Daqu, characterized in that: It includes a grain unloading component, a cleaning component, a wheat tempering component and a crushing and koji making component. The discharge port of the grain unloading component is connected to the feed port of the cleaning component, the discharge port of the cleaning component is connected to the feed port of the wheat tempering component, and the discharge port of the wheat tempering component is connected to the feed port of the crushing and koji making component.

2. The automatic cleaning and watering layout structure for wheat at the front end of high-temperature Daqu according to claim 1 is characterized in that: The grain unloading assembly includes a wheat grain unloading pit, a grain unloading scraper arranged at the bottom outlet of the wheat grain unloading pit, and a grain unloading bucket connected to the grain unloading scraper, and the grain unloading bucket is connected to the cleaning assembly.

3. The automatic cleaning and watering layout structure for wheat at the front end of high-temperature Daqu according to claim 2 is characterized in that: The cleaning assembly includes a primary cleaning device, a drum magnetic separation device, a combined cleaning device, a stone remover, a color sorting elevator and a color sorter, which are arranged in sequence; The discharge port of the color sorter is divided into two pipes, one pipe is connected to the re-selection elevator and then returns to the color sorter; the end of the other pipe is connected to the silo elevator, and a weighing scale is provided on the other pipe. The discharge port of the silo elevator is provided with a discharge scraper, and the discharge scraper is connected to the wheat tempering component, and the primary cleaning screen device is connected to the unloading hopper of the grain unloading component.

4. The automatic cleaning and watering layout structure for wheat at the front end of high-temperature Daqu according to claim 3 is characterized in that: The primary screening device, the drum magnetic separation device, the combined screening device, the stone remover, the color sorting elevator and the color sorter are all provided with impurity removal ports, each of the impurity removal ports is connected to the impurity scraper at the bottom, the end of the impurity scraper is connected to the impurity elevator, and the discharge port of the impurity elevator is connected to the impurity bin.

5. The automatic cleaning and watering layout structure for wheat at the front end of high-temperature Daqu according to claim 3 is characterized in that: The primary cleaning device, the drum magnetic separation device, the combined cleaning device and the stone remover are arranged from top to bottom.

6. The automatic cleaning and watering layout structure for wheat at the front end of high-temperature Daqu according to claim 3 is characterized in that: The wheat tempering component includes a wheat bin, a discharge scraper arranged at the bottom outlet of the wheat bin, a discharge elevator connected to the discharge scraper, a cleaning scraper arranged at the discharge port of the discharge elevator, a wheat tempering elevator connected to the cleaning scraper, a dampener connected to the discharge port of the wheat tempering elevator, a dragon connected to the dampener, and a wheat tempering temporary storage bin connected to the dragon outlet. The discharge port of the wheat tempering temporary storage bin is connected to the crushing and koji making component, and the wheat bin is connected to the discharge scraper of the cleaning component.

7. The automatic cleaning and watering arrangement structure for wheat at the front end of high-temperature Daqu according to claim 6 is characterized in that: A measuring scale and a moisture detector are provided on the passage connecting the cleaning incoming material scraper and the wheat tempering elevator.

8. The automatic cleaning and watering layout structure for wheat at the front end of high-temperature Daqu according to claim 6 is characterized in that: The crushing and koji-making component includes a koji-making elevator, a grinding mill, a mother koji bin and koji-making equipment. The feed port of the koji-making elevator is connected to the outlet of the tempered wheat temporary storage bin of the tempering wheat component, the discharge port of the koji-making elevator is connected to the feed port of the grinding mill, and the discharge port of the grinding mill and the discharge port of the mother koji bin are both connected to the feed port of the koji-making equipment.

9. The automatic cleaning and watering layout structure for wheat at the front end of high-temperature Daqu according to claim 8 is characterized in that: The positions of the grinding mill and the mother koji bin are both higher than the position of the koji-making equipment.

10. The automatic cleaning and watering layout structure for wheat at the front end of high-temperature Daqu according to claim 1 is characterized in that: The grain unloading component, the cleaning component, the wheat tempering component and the crushing and koji making component are arranged in parallel from front to back.

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