Off-line full-vacuum glue pouring machine
By designing an automated offline full vacuum glue filling machine, the problem of low automation in the existing technology is solved, and the automatic conveying, sealing, vacuuming and glue filling of workpieces is realized, and the glue filling efficiency is improved.
Patent Information
- Application Number
- CN202422288838.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing vacuum glue filling machines have low automation and complicated operation steps, resulting in low glue filling efficiency.
An offline full vacuum glue filling machine is designed, including a vacuum control box, a vacuum glue filling box, a multi-axis control component, a glue filling component, a dual liquid glue valve and a human-computer interactive panel, etc., to realize the automated conveying, sealing, vacuuming and glue filling process of workpieces, and the multi-axis control components move in multiple directions to realize the full automatic operation.
The glue filling efficiency is improved and the operation is simple and convenient. The operator only needs to place the workpiece on the tooling fixture to automatically fill the glue, realizing automatic operation throughout the process.
Smart Images

Figure CN223209795U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum glue filling machines, in particular to an off-line full-vacuum glue filling machine. Background Art
[0002] The offline vacuum glue potting machine is a commonly used vacuum glue potting equipment. By placing the workpiece to be glued into the glue potting machine and then performing a vacuum treatment, the workpiece to be glued is glued in a vacuum environment, thereby reducing the interference of the external environment on the glue potting operation, avoiding the generation of bubbles during the glue potting process, and improving the glue potting quality.
[0003] When using the existing vacuum glue filling machine, it is necessary to mix the required glue together in advance, and then input the mixed glue into the vacuum glue filling machine for glue filling. In addition, multiple manual operations are required during the glue filling process. The operation steps are very cumbersome and the degree of automation is low, resulting in low glue filling efficiency of the vacuum glue filling machine. Utility Model Content
[0004] The purpose of the present invention is to provide an off-line full-vacuum glue filling machine to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] The utility model provides an offline full-vacuum glue potting machine, comprising a glue potting machine body and a glue dispensing machine, the glue potting machine body comprising a vacuum control box, the upper side of the vacuum control box is fixedly connected to a vacuum glue potting box, a vertical side wall of the vacuum glue potting box is provided with a feed port, a sealing door assembly is installed in the feed port, a multi-axis control assembly is installed on the inner wall of the bottom of the vacuum glue potting box, a glue potting assembly is installed on the multi-axis control assembly, a double-liquid glue valve connected to the glue potting assembly is fixedly connected to the top of the vacuum glue potting box, the double-liquid glue valve is connected to the glue dispensing machine, a human-machine interaction panel is fixedly installed on the side wall of the front side of the vacuum glue potting box, a control panel is fixedly installed on the side wall of the front side of the vacuum glue potting box, and a tooling fixture is slidably installed on the inner wall of the bottom of the vacuum glue potting box.
[0007] Furthermore, the multi-axis control component includes two mounting columns fixedly connected to the inner wall of the bottom of the vacuum glue pouring box, the upper ends of the two mounting columns are fixedly connected to the same Y-axis drive slide, the Y-axis drive slide is installed on the X-axis drive slide, the X-axis drive slide is installed on the Z-axis drive slide, the Z-axis drive slide is installed on the mounting plate, and the glue pouring component is fixedly connected to the mounting plate.
[0008] Furthermore, the sealing door assembly includes two door frames fixedly connected to the feed port, a lifting cylinder is fixedly connected to the vacuum control box, the output end of the lifting cylinder is fixedly connected to the sealing door, and a plurality of guide rollers are installed on the sealing door.
[0009] Furthermore, the double-liquid glue valve includes a screw lifting assembly fixedly connected to the upper side of the vacuum glue filling box, the screw lifting assembly is fixedly connected to a valve body, a valve cylinder is installed on the valve body, the lower side of the valve body is fixedly connected to a mixing tube, a stirring motor is fixedly connected to the valve body, the output shaft of the stirring motor is fixedly connected to a stirring core, and the lower end of the stirring core is located in the mixing tube.
[0010] Furthermore, the four corners of the bottom of the vacuum control box are fixedly connected with foot posts, the lower ends of the multiple foot posts are fixedly connected with foot cups, and the bottom of the vacuum control box is equipped with multiple universal casters.
[0011] Furthermore, two safety gratings are fixedly connected to the vertical outer wall of the vacuum glue filling box, and the feed port is located between the two safety gratings.
[0012] Furthermore, the tooling fixture includes an electric slide rail fixedly connected to the inner wall of the bottom of the vacuum glue filling box, and a loading slide is installed on the electric slide rail.
[0013] Furthermore, the outer fixed sleeve of the mixing tube is provided with a stirring core detector.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model is provided with a vacuum control box, a vacuum glue filling box, a feeding port, a sealing door assembly, a multi-axis control assembly, a glue filling assembly, a double-liquid glue valve, a human-machine interaction panel, a control panel and a tool fixture. During vacuum glue filling, the workpiece to be glued is placed on the tool fixture, and the tool fixture automatically transports the workpiece to be glued into the vacuum glue filling box, the sealing door assembly automatically seals the feeding port, the vacuum control box automatically vacuumizes the interior of the vacuum glue filling box, and the two glue liquids are mixed through the double-liquid glue valve and enter the glue filling assembly. The multi-axis control assembly controls the glue filling assembly to move in multiple directions for automatic vacuum glue filling. The operation is simple and convenient. The operator only needs to place the workpiece on the work fixture to perform automatic vacuum glue filling. The whole process is automated, which effectively improves the glue filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 for Figure 1 The main view of the glue filling machine body;
[0018] Figure 3 for Figure 1 Schematic diagram of the overall structure of the glue filling machine;
[0019] Figure 4 for Figure 1 Schematic diagram of the structure of the multi-axis control component;
[0020] Figure 5 for Figure 1 Schematic diagram of the structure of the double-liquid glue valve;
[0021] Figure 6 for Figure 1 Schematic diagram of the structure of the sealing component.
[0022] In the figure: 1. Vacuum control box; 2. Vacuum glue filling box; 3. Feed port; 4. Sealing door assembly; 41. Door frame; 42. Lifting cylinder; 43. Sealing door; 44. Guide roller; 5. Multi-axis control assembly; 51. Mounting column; 52. Y-axis drive slide; 53. X-axis drive slide; 54. Z-axis drive slide; 55. Mounting plate; 6. Glue filling assembly; 7. Double-liquid glue valve; 71. Screw lifting assembly; 72. Valve body; 73. Valve cylinder; 74. Mixing tube; 75. Stirring motor; 76. Stirring core; 8. Human-machine interaction panel; 9. Control panel; 10. Tooling fixture; 11. Foot column; 12. Foot cup; 13. Universal caster; 14. Safety light curtain; 15. Electric slide; 16. Loading slide; 17. Stirring core detection; 18. Glue dispensing machine. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-6The utility model provides an offline full-vacuum glue potting machine, including a glue potting body and a glue dispensing machine 18, the glue potting body includes a vacuum control box 1, the upper side of the vacuum control box 1 is fixedly connected to a vacuum glue potting box 2, the vertical side wall of the vacuum glue potting box 2 is provided with a feed port 3, a sealing door assembly 4 is installed in the feed port 3, a multi-axis control assembly 5 is installed on the inner wall of the bottom of the vacuum glue potting box 2, a glue potting assembly 6 is installed on the multi-axis control assembly 5, a double-liquid glue valve 7 connected to the glue potting assembly 6 is fixedly connected to the top of the vacuum glue potting box 2, the double-liquid glue valve 7 is connected to the glue dispensing machine 18, a human-machine interaction panel 8 is fixedly installed on the side wall of the front side of the vacuum glue potting box 2, a control panel 9 is fixedly installed on the side wall of the front side of the vacuum glue potting box 2, and a tooling fixture 10 is slidably installed on the inner wall of the bottom of the vacuum glue potting box 2.
[0025] In the above embodiment, during vacuum glue pouring, the workpiece to be glued is placed on the jig 10, and the jig 10 automatically transports the workpiece to be glued into the vacuum glue pouring box 2. The sealing door assembly 4 automatically seals the feed port 3, and the vacuum control box 1 automatically vacuums the interior of the vacuum glue pouring box 2. The two glue liquids are mixed through the double-liquid glue valve 7 and enter the glue pouring assembly 6. The multi-axis control assembly 5 controls the multi-directional movement of the glue pouring assembly 6 for automatic vacuum glue pouring. The operation is simple and convenient. The operator only needs to place the workpiece on the jig 10 to perform automatic vacuum glue pouring. The entire process is automated, which effectively improves the glue pouring efficiency.
[0026] The multi-axis control component 5 includes two mounting columns 51 fixedly connected to the inner wall of the bottom of the vacuum glue pouring box 2. The upper ends of the two mounting columns 51 are fixedly connected to the same Y-axis drive slide 52. The Y-axis drive slide 52 is installed with an X-axis drive slide 53. The X-axis drive slide 53 is installed with a Z-axis drive slide 54. The Z-axis drive slide 54 is installed with a mounting plate 55. The glue pouring component 6 is fixedly connected to the mounting plate 55.
[0027] The sealing door assembly 4 includes two door frames 41 fixedly connected to the feed port 3, a lifting cylinder 42 fixedly connected to the vacuum control box 1, and a sealing door 43 fixedly connected to the output end of the lifting cylinder 42. A plurality of guide rollers 44 are installed on the sealing door 43. The lifting cylinder 42 drives the sealing door 43 to move up and down to close and open the door. The set guide rollers 44 can improve the smoothness of the operation of the sealing door assembly 4.
[0028] The double-liquid glue valve 7 includes a screw lifting assembly 71 fixedly connected to the upper side of the vacuum glue filling box 2, the screw lifting assembly 71 is fixedly connected to a valve body 72, the valve body 72 is installed with a valve cylinder 73, the lower side of the valve body 72 is fixedly connected to a mixing pipe 74, the valve body 72 is fixedly connected to a stirring motor 75, the output shaft of the stirring motor 75 is fixedly connected to a stirring core 76, the lower end of the stirring core 76 is located in the mixing pipe 74, when in use, the two glue liquids enter the mixing pipe 74 on the valve body 72, and the stirring motor 75 drives the stirring core 76 to rotate to mix and stir the two glue liquids, so that the glue liquids can be fully mixed.
[0029] The four corners of the bottom of the vacuum control box 1 are fixedly connected with foot posts 11, and the lower ends of the multiple foot posts 11 are fixedly connected with foot cups 12. The bottom of the vacuum control box 1 is equipped with multiple universal casters 13, which can improve the stability of the glue filling machine and the convenience of movement.
[0030] Two safety gratings 14 are fixedly connected to the vertical outer wall of the vacuum glue filling box 2, and the feed port 3 is located between the two safety gratings 14, which can improve the safety of the glue filling machine.
[0031] The tooling fixture 10 includes an electric slide rail 15 fixedly connected to the inner wall of the bottom of the vacuum glue filling box 2. A loading slide 16 is installed on the electric slide rail 15. The electric slide rail 15 can drive the loading slide 16 to move, thereby transporting the workpiece.
[0032] The outer fixed sleeve of the mixing tube 74 is provided with a stirring core detector 17, which can detect the state of the stirring core 76 in the mixing tube 74 in real time, thereby ensuring the quality of the rubber mixing.
[0033] Working principle: During vacuum glue pouring, the workpiece to be glued is placed on the jig 10, and the jig 10 automatically transports the workpiece to be glued into the vacuum glue pouring box 2. The sealing door assembly 4 automatically seals the feed port 3, and the vacuum control box 1 automatically vacuums the interior of the vacuum glue pouring box 2. The two glue liquids are mixed through the double-liquid glue valve 7 and enter the glue pouring assembly 6. The multi-axis control assembly 5 controls the multi-directional movement of the glue pouring assembly 6 for automatic vacuum glue pouring. The operation is simple and convenient. The operator only needs to place the workpiece on the jig 10 to perform automatic vacuum glue pouring. The whole process is automated, which effectively improves the glue pouring efficiency.
[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An off-line full vacuum glue potting machine, comprising a glue potting machine body and a glue dispensing machine (18), wherein the glue potting machine body comprises a vacuum control box (1), characterized in that: The upper side of the vacuum control box (1) is fixedly connected to a vacuum glue filling box (2), a vertical side wall of the vacuum glue filling box (2) is provided with a feed port (3), a sealing door assembly (4) is installed in the feed port (3), a multi-axis control assembly (5) is installed on the inner wall of the bottom of the vacuum glue filling box (2), a glue filling assembly (6) is installed on the multi-axis control assembly (5), a double-liquid glue valve (7) in communication with the glue filling assembly (6) is fixedly connected to the top of the vacuum glue filling box (2), the double-liquid glue valve (7) is in communication with a glue dispensing machine (18), a human-machine interaction panel (8) is fixedly installed on the side wall of the front side of the vacuum glue filling box (2), a control panel (9) is fixedly installed on the side wall of the front side of the vacuum glue filling box (2), and a tooling fixture (10) is slidably installed on the inner wall of the bottom of the vacuum glue filling box (2).
2. The off-line full vacuum glue dispensing machine according to claim 1, characterized in that: The multi-axis control assembly (5) includes two mounting columns (51) fixedly connected to the inner wall of the bottom of the vacuum glue pouring box (2), the upper ends of the two mounting columns (51) are fixedly connected to the same Y-axis driving slide (52), the Y-axis driving slide (53) is installed on the Y-axis driving slide (52), the Z-axis driving slide (54) is installed on the X-axis driving slide (53), the Z-axis driving slide (54) is installed on the Z-axis driving slide (54), and the glue pouring assembly (6) is fixedly connected to the mounting plate (55).
3. The off-line full vacuum glue potting machine according to claim 2, characterized in that: The sealing door assembly (4) comprises two door frames (41) fixedly connected to the feed port (3); a lifting cylinder (42) is fixedly connected to the vacuum control box (1); an output end of the lifting cylinder (42) is fixedly connected to a sealing door (43); and a plurality of guide rollers (44) are installed on the sealing door (43).
4. The off-line full vacuum glue potting machine according to claim 3, characterized in that: The double-liquid glue valve (7) comprises a screw lifting assembly (71) fixedly connected to the upper side of the vacuum glue filling box (2); a valve body (72) is fixedly connected to the screw lifting assembly (71); a valve cylinder (73) is installed on the valve body (72); a mixing pipe (74) is fixedly connected to the lower side of the valve body (72); a stirring motor (75) is fixedly connected to the valve body (72); an output shaft of the stirring motor (75) is fixedly connected to a stirring core (76); and the lower end of the stirring core (76) is located in the mixing pipe (74).
5. The off-line full vacuum glue dispensing machine according to claim 4, characterized in that: The four corners of the bottom of the vacuum control box (1) are fixedly connected to foot posts (11), the lower ends of the plurality of foot posts (11) are fixedly connected to foot cups (12), and the bottom of the vacuum control box (1) is equipped with a plurality of universal casters (13).
6. The off-line full vacuum glue potting machine according to claim 5, characterized in that: Two safety gratings (14) are fixedly connected to the vertical outer wall of the vacuum glue filling box (2), and the feed port (3) is located between the two safety gratings (14).
7. The off-line full vacuum glue potting machine according to claim 6, characterized in that: The tooling fixture (10) comprises an electric slide rail (15) fixedly connected to the inner wall of the bottom of the vacuum glue filling box (2), and a loading slide platform (16) is installed on the electric slide rail (15).
8. The off-line full vacuum glue potting machine according to claim 7, characterized in that: The outer fixed sleeve of the mixing tube (74) is provided with a stirring core detector (17).