Color master batch scrap sorting and collecting device

By combining the vibration of the bending plate and screen mesh with the design of the exhaust fan and vacuum cover, the problem of dust and debris falling in again in the masterbatch sorting is solved, achieving efficient sorting and collection effects.

CN223209898UActive Publication Date: 2025-08-12BAODING QIANNUO COLOR MASTERBATCH MFG CO LTD
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Patent Information

Application Number
CN202421935876.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-08-12
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

In the prior art, during the masterbatch sorting process, dust and debris are prone to fall into the masterbatch again, resulting in poor sorting quality.

Method used

The bending plate, screen, exhaust fan, vacuum cover and fan blade are used to achieve two sorting of masterbatches through vibration and wind power sorting to ensure the effective collection of impurities and debris.

Benefits of technology

The sorting quality of masterbatch is improved, impurities and debris are prevented from floating around, and efficient sorting effect is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of color master batch processing, and discloses a color master batch scrap sorting and collecting device which comprises a shell, a bending plate is rotatably connected to one side of the middle inside the shell, a screen is fixedly sleeved on the top of the bending plate, a rectangular hole matched with the screen is formed in the top of the bending plate, and a plurality of strip-shaped holes are formed in the bottom of the bending plate. Side plates are fixedly connected to the two sides of the top of the bent plate, U-shaped strips are fixedly connected to the positions, located on the two sides of the bottom of the bent plate, of the inner wall of the shell, the middles of the two U-shaped strips are slidably sleeved with the same transverse plate, and square holes matched with the U-shaped strips are formed in the two ends of the transverse plate. According to the color master batch sorting device, color master batches are sorted twice, the sorting quality is improved, impurities or chippings cannot float freely under the action of the fan blades and the dust collection cover, and the technical effect of the sorting quality is further guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch processing, in particular to a masterbatch debris sorting and collecting device. Background Art

[0002] Masterbatch is a granular substance made by mixing pigments or dyes with resin carriers. It is widely used in industrial fields such as plastics, rubber, and coatings. Its main function is to provide color and improve the physical properties of the material, such as weather resistance and heat resistance. Masterbatch is easy to use and can simplify the production process, improve production efficiency, reduce waste, and reduce environmental pollution.

[0003] In the prior art, when masterbatches are sorted, an air separation device is often used for sorting. However, since the movement trajectory of dust and debris is irregular during the air separation process, some dust and debris will fall back into the masterbatch due to gravity or wind flow, resulting in poor sorting quality. For this reason, a masterbatch debris sorting and collection device is designed. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a masterbatch debris sorting and collecting device.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A masterbatch debris sorting and collecting device comprises a shell, a bent plate is rotatably connected to one side of the middle part of the inner middle of the shell, a screen is fixedly sleeved on the top of the bent plate, a rectangular hole adapted for the screen is opened on the top of the bent plate, a plurality of strip holes are opened on the bottom of the bent plate, side plates are fixedly connected on both sides of the top of the bent plate, the inner wall of the shell is fixedly connected to the U-shaped bars on both sides of the bottom of the bent plate, the middle parts of the two U-shaped bars are slidably sleeved with the same cross plate, both ends of the cross plate are provided with square holes adapted for the U-shaped bars, push blocks are fixedly connected to both ends of the top of the cross plate, and the tops of the push blocks are in contact with the bent plates, and the tops of the push blocks are provided with arcs, a through hole is opened in the middle of the cross plate, and a sliding rod is fixedly connected to one side of the inner wall of the through hole.

[0007] As a further solution of the present invention, the inner wall of the shell is fixedly connected to a waste hopper on one side of the bottom of the screen, the bottom of the shell is fixedly connected to a reduction motor, the top output end of the reduction motor passes through the shell and is fixedly connected to a rotating shaft, the top of the rotating shaft passes through the waste hopper and is fixedly connected to a cylinder, and the cylinder is slidably connected in the through hole, an annular bevel groove is opened on the circumferential surface of the cylinder, and the slide rod is slidably connected in the annular bevel groove, the rotating shaft is fixedly connected to a fan blade at the bottom of the cylinder, and intermittent vibration of the bending plate is achieved through the rotation of the reduction motor.

[0008] As a further solution of the present invention, a vertical plate is fixedly connected to the bottom of the bending plate near the bending portion, and a fan is fixedly connected to one side of the vertical plate near the strip hole through a mounting plate.

[0009] As a further solution of the present invention, a discharge hopper is fixedly connected to one side of the inner wall of the shell near the bottom of the bending plate, a discharge pipe is fixedly connected to the bottom of the discharge hopper, and the discharge pipe passes through the shell, and a circular hole adapted for the discharge pipe is opened on the outside of the shell.

[0010] As a further solution of the present invention, the outer wall of the shell is fixedly connected to a collection bin at the top of the discharge pipe, a collection box is inserted into the outside of the collection bin, a suction pipe is fixedly connected to the top of the collection bin, the other end of the suction pipe is fixedly connected to an exhaust fan, and the exhaust fan is fixedly connected to the top of the shell, and a filter is provided inside the end of the suction pipe close to the collection bin, a dust suction hose is fixedly connected to the side of the collection bin close to the shell, and the dust suction hose passes through the shell and is fixedly connected to a dust hood, and the dust hood is fixedly connected to the top of the two side panels at the strip holes.

[0011] As a further solution of the present invention, a collection drawer is inserted into the bottom of the shell near the waste hopper, and a feed hopper is provided at the top of the shell near the screen, so that impurities and dust can be collected through the collection box and the collection drawer.

[0012] The beneficial effects of the utility model are:

[0013] The utility model adopts the technical means of exhaust fan, collection bin, dust collection hood, collection drawer, bending plate, fan, push block, rotating shaft, fan blades and annular chute, starts the reduction motor, and through the rotation of the rotating shaft, the annular chute and the sliding rod are set to make the cross plate and the push block move up and down, so that the bending plate starts to vibrate, so that the masterbatch enters the bending plate, and under the vibration of the bending plate, the debris and small impurities in the masterbatch fall into the waste hopper through the screen, and the rotating shaft drives the fan blades to rotate, so that the debris will not float wantonly, and the masterbatch passing through the screen reaches the strip hole, and the fan and exhaust fan are started to blow the top of the strip hole, and the remaining debris enters the collection box through the dust collection hood for collection, which effectively solves the problems raised in the background technology, and then realizes the double sorting of the masterbatch, improves the sorting quality, and the impurities or debris will not float wantonly under the action of the fan blades and the dust collection hood, further ensuring the technical effect of the sorting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic cross-sectional view of the overall structure of a masterbatch debris sorting and collecting device proposed by the present invention;

[0015] Figure 2This is a partial structural diagram of a masterbatch debris sorting and collection device proposed in this utility model. Figure 1 ;

[0016] Figure 3 This is a partial structural diagram of a masterbatch debris sorting and collection device proposed in this utility model. Figure 2 .

[0017] In the figure: 1. Shell; 101. Feed hopper; 2. Exhaust fan; 201. Suction pipe; 3. Collection bin; 301. Collection box; 302. Dust hood; 4. Collection drawer; 5. Reducer motor; 6. Bending plate; 601. Screen; 602. Bar holes; 603. Side plate; 604. Vertical plate; 7. Fan; 8. Discharge hopper; 801. Discharge pipe; 9. Waste hopper; 10. Horizontal plate; 11. U-shaped bar; 12. Push block; 13. Through hole; 14. Slide rod; 15. Rotating shaft; 16. Fan blades; 17. Cylinder; 18. Annular chute. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0020] Reference Figure 1-Figure 3 , a masterbatch debris sorting and collecting device includes a shell 1, a bent plate 6 is rotatably connected to one side of the middle part of the inner part of the shell 1, a screen 601 is fixedly sleeved on the top of the bent plate 6, a rectangular hole adapted to the screen 601 is opened on the top of the bent plate 6, a plurality of strip holes 602 are opened at the bottom of the bent plate 6, side plates 603 are fixedly connected on both sides of the top of the bent plate 6, the inner wall of the shell 1 is fixedly connected to both sides of the bottom of the bent plate 6, a U-shaped bar 11 is fixedly connected, the middle parts of the two U-shaped bars 11 are slidably sleeved with the same cross plate 10, both ends of the cross plate 10 are provided with square holes adapted to the U-shaped bar 11, push blocks 12 are fixedly connected to both ends of the top of the cross plate 10, and the tops of the push blocks 12 are in contact with the bent plate 6, and the tops of the push blocks 12 are provided with arcs, a through hole 13 is opened in the middle of the cross plate 10, and a slide rod 14 is fixedly connected to one side of the inner wall of the through hole 13.

[0021] In this embodiment, the inner wall of the shell 1 is located on one side of the bottom of the screen 601 and is fixedly connected to a waste hopper 9. The bottom of the shell 1 is fixedly connected to a reduction motor 5. The top output end of the reduction motor 5 passes through the shell 1 and is fixedly connected to a rotating shaft 15. The top of the rotating shaft 15 passes through the waste hopper 9 and is fixedly connected to a cylinder 17, and the cylinder 17 is slidably connected in the through hole 13. An annular bevel groove 18 is provided on the circumferential surface of the cylinder 17, and the slide rod 14 is slidably connected in the annular bevel groove 18. The rotating shaft 15 is located at the bottom of the cylinder 17 and is fixedly connected to a fan blade 16. The setting of the fan blade 16 prevents dust and other debris from floating around.

[0022] In this embodiment, a vertical plate 604 is fixedly connected to the bottom of the bending plate 6 near the bending part, and a fan 7 is fixedly connected to the side of the vertical plate 604 near the strip hole 602 through a mounting plate. Through the setting of the fan 7, the residual debris in the masterbatch is blown away and separated from the masterbatch.

[0023] In this embodiment, a discharge hopper 8 is fixedly connected to one side of the inner wall of the shell 1 near the bottom of the bending plate 6, and a discharge pipe 801 is fixedly connected to the bottom of the discharge hopper 8. The discharge pipe 801 passes through the shell 1, and a circular hole that is compatible with the discharge pipe 801 is opened on the outside of the shell 1.

[0024] In this embodiment, the outer wall of the shell 1 is fixedly connected to a collection bin 3 at the top of the discharge pipe 801, and a collection box 301 is inserted on the outside of the collection bin 3. A suction pipe 201 is fixedly connected to the top of the collection bin 3, and the other end of the suction pipe 201 is fixedly connected to the exhaust fan 2, and the exhaust fan 2 is fixedly connected to the top of the shell 1, and a filter is provided inside the end of the suction pipe 201 close to the collection bin 3, and a dust suction hose is fixedly connected to the side of the collection bin 3 close to the shell 1, and the dust suction hose passes through the shell 1 and is fixedly connected to a dust hood 302, and the dust hood 302 is fixedly connected to the top of the two side panels 603 at the strip hole 602. The absorption of residual debris is achieved through the arrangement of the exhaust fan 2, the collection bin 3 and the dust hood 302.

[0025] In this embodiment, a collection drawer 4 is inserted at the bottom of the shell 1 near the waste hopper 9 , and a feed hopper 101 is provided at the top of the shell 1 near the screen 601 .

[0026] Working principle: A masterbatch debris sorting and collection device. When in use, the masterbatch is added to the device through the feed hopper 101, and the reduction motor 5 is started. Through the rotation of the rotating shaft 15, the setting of the annular chute 18 and the slide bar 14 causes the cross plate 10 and the push block 12 to move up and down, causing the bending plate 6 to start vibrating, allowing the masterbatch to enter the bending plate 6. Under the vibration of the bending plate 6, the debris and small impurities in the masterbatch fall through the screen 601 into the waste hopper 9 The rotating shaft 15 drives the fan blades 16 to rotate, so that the debris will not float freely. The masterbatch passes through the screen 601 and reaches the strip hole 602. The fan 7 and the exhaust fan 2 are started to blow the top of the strip hole 602. The remaining debris enters the collection box 301 through the dust cover 302 for collection. The debris and impurities entering the waste hopper 9 enter the collection drawer 4 through the waste hopper 9 for collection. The qualified masterbatch is discharged from the device through the discharge hopper 8 and the discharge pipe 801.

[0027] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0029] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A masterbatch debris sorting and collecting device, comprising a housing (1), characterized in that: A bending plate (6) is rotatably connected to one side of the middle portion of the inner portion of the housing (1); a screen (601) is fixedly sleeved on the top of the bending plate (6); a rectangular hole adapted to the screen (601) is provided on the top of the bending plate (6); a plurality of strip-shaped holes (602) are provided on the bottom of the bending plate (6); side plates (603) are fixedly connected to both sides of the top of the bending plate (6); and U-shaped strips (11) are fixedly connected to both sides of the bottom of the bending plate (6) on the inner wall of the housing (1). The middle parts of the two U-shaped bars (11) are both slidably sleeved with a same transverse plate (10), both ends of the transverse plate (10) are provided with square holes adapted to the U-shaped bars (11), both ends of the top of the transverse plate (10) are fixedly connected with push blocks (12), and the tops of the push blocks (12) are in contact with the bending plate (6), and the tops of the push blocks (12) are provided with arcs, a through hole (13) is provided in the middle part of the transverse plate (10), and a sliding rod (14) is fixedly connected to one side of the inner wall of the through hole (13).

2. The masterbatch debris sorting and collecting device according to claim 1, characterized in that: The inner wall of the housing (1) is fixedly connected to a waste hopper (9) on one side of the bottom of the screen (601), and the bottom of the housing (1) is fixedly connected to a reduction motor (5). The top output end of the reduction motor (5) passes through the housing (1) and is fixedly connected to a rotating shaft (15). The top of the rotating shaft (15) passes through the waste hopper (9) and is fixedly connected to a cylinder (17), and the cylinder (17) is slidably connected to the through hole (13). The circumferential surface of the cylinder (17) is provided with an annular bevel groove (18), and the slide rod (14) is slidably connected to the annular bevel groove (18). The rotating shaft (15) is fixedly connected to a fan blade (16) at the bottom of the cylinder (17).

3. The masterbatch debris sorting and collecting device according to claim 1, characterized in that: The bottom of the bending plate (6) is fixedly connected to a vertical plate (604) near the bending portion, and the side of the vertical plate (604) near the strip-shaped hole (602) is fixedly connected to a fan (7) via a mounting plate.

4. The masterbatch debris sorting and collecting device according to claim 1, characterized in that: A discharge hopper (8) is fixedly connected to one side of the inner wall of the shell (1) near the bottom of the bent plate (6), a discharge pipe (801) is fixedly connected to the bottom of the discharge hopper (8), and the discharge pipe (801) passes through the shell (1), and a circular hole adapted to the discharge pipe (801) is opened on the outside of the shell (1).

5. The masterbatch debris sorting and collecting device according to claim 1, characterized in that: The outer wall of the shell (1) is fixedly connected to a collecting bin (3) at the top of the discharge pipe (801), a collecting box (301) is inserted on the outside of the collecting bin (3), a suction pipe (201) is fixedly connected to the top of the collecting bin (3), the other end of the suction pipe (201) is fixedly connected to an exhaust fan (2), and the exhaust fan (2) is fixedly connected to the top of the shell (1), and a filter is provided inside the end of the suction pipe (201) close to the collecting bin (3), a dust suction hose is fixedly connected to the side of the collecting bin (3) close to the shell (1), and the dust suction hose passes through the shell (1) and is fixedly connected to a dust hood (302), and the dust hood (302) is fixedly connected to the top of the two side panels (603) at the strip hole (602).

6. The masterbatch debris sorting and collecting device according to claim 1, characterized in that: A collecting drawer (4) is inserted at the bottom of the housing (1) near the waste hopper (9), and a feeding hopper (101) is provided at the top of the housing (1) near the screen (601).