Catalyst regeneration device

Abstract

The utility model relates to the technical field of catalyst regeneration equipment, in particular to a catalyst regeneration device, which comprises a bearing component, a placing frame and three limiting grooves positioned in the placing frame, the regeneration assembly comprises a soaking pool arranged in the limiting groove; the discharging assembly comprises a moving frame arranged on the outer side of the containing frame and a tray located on the inner side of the moving frame, the collecting assembly comprises a collecting pool arranged in the limiting groove and a centralizing pipe arranged in the collecting pool, the tray is controlled to sink into the soaking pool containing the chemical agent through a winding machine, and a circulating pump drives liquid in the soaking pool to flow all the time; after soaking is completed, the winding machine pulls the tray to reset through a pull rope, at the moment, a large amount of residual liquid exists in the catalyst, and the liquid flows downwards to enter the collection pool and sequentially penetrates through the concentration pipe and the replacement core to make contact with the adsorption filter material; the catalyst does not need to be transferred between reaction devices in the regeneration process, and meanwhile liquid is prevented from leaking into the operation environment to cause pollution.

Description

Technical Field

[0001] The utility model relates to the technical field of catalyst regeneration equipment, in particular to a catalyst regeneration device. Background Art

[0002] SCR catalyst generally refers to the catalyst used in the denitrification system of power plants. In the SCR reaction, it is a substance that prompts the reducing agent to selectively react chemically with nitrogen oxides in the flue gas at a certain temperature. After long-term use, the catalyst needs to be treated differently to enable the catalyst to maintain its original activity to the greatest extent.

[0003] However, when the SCR catalyst uses the chemical cleaning method, it cannot be regenerated in the same reaction unit, but needs to be regenerated in multiple reaction units storing different chemical agents. External equipment is required to transport the catalyst between multiple reaction units. The overall process is cumbersome, which reduces the regeneration efficiency of the SCR catalyst. Before the catalyst enters different reaction units, the residual chemical agents in the catalyst need to be leached out, and the catalyst may even need to be dried before it can be put into the next processing step. In this process, the liquid leached contains certain impurities and is waste liquid. Usually, the catalyst is placed in a fixed position for a certain period of time to ensure that the waste liquid inside is completely leached out. However, in the process of placing the catalyst in a fixed position, the waste liquid may leak and pollute the operating environment. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0005] In view of the problems existing in the above-mentioned prior art, the present utility model is proposed.

[0006] Therefore, the present invention aims to solve the problems in the prior art of waste liquid leakage polluting the operating environment and the need to use external equipment to transport the catalyst between multiple reaction devices, which makes the overall process cumbersome and reduces the regeneration efficiency of the SCR catalyst.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a catalyst regeneration device, including a supporting assembly, including a placement rack, three limiting grooves located inside the placement rack, a mounting groove located on the surface of one side of the placement rack, a slide groove located on the other side of the placement rack, a regeneration assembly, including a soaking tank located in the limiting groove, a circulation pump located on the side opposite to the soaking tank, a discharge assembly, including a movable rack located outside the placement rack, a tray located inside the movable rack, a connecting rod located on the top of the tray, a grid plate provided at the end of the connecting rod, a pull rope provided on the top of the grid plate, and a collecting assembly, including a collecting tank located in the limiting groove, a processing assembly, including a concentrating pipe provided inside the collecting tank, a replacement core provided inside the concentrating pipe, a connecting seat provided inside the replacement core, a magnetic rod threadedly connected to the connecting seat, and a sealing cover provided at the end of the magnetic rod.

[0008] As a preferred solution of the catalyst regeneration device described in the present invention, a screw rod is provided inside the installation groove, a sleeve is provided on the outside of the screw rod, the sleeve is connected to the inner side of the movable frame, and the inner wall of the sleeve is provided with a spiral pattern adapted to the screw rod.

[0009] As a preferred solution of the catalyst regeneration device of the present invention, a universal ball is provided on a side of the movable rack close to the placement rack, and the universal ball abuts against the inner wall of the chute.

[0010] As a preferred solution of the catalyst regeneration device described in the present invention, wherein: the surface of the movable frame is provided with a fence, the tray is located on the side of the movable frame provided with the fence, the tray and the grid surface are provided with mutually compatible through grooves, the top of the movable frame is provided with a winder, the output end of the winder is connected to the pull rope, the inside of the movable frame is provided with a dryer, and the output end of the dryer extends to the inside of the fence.

[0011] As a preferred solution of the catalyst regeneration device described in the present invention, two immersion pools are respectively set in the restriction grooves on both sides of the three restriction grooves, and the collection pool is located in the central position restriction groove; an extension protrusion is provided on the surface of the collection pool, and a connecting bolt is provided in the extension protrusion, and the connecting bolt passes through the extension protrusion and is connected to the placement rack, and the collection pool as a whole is in a horizontal V shape.

[0012] As a preferred solution of the catalyst regeneration device described in the present invention, the surface of the concentrating tube is provided with a baffle abutting against the collection pool, and the surface of the concentrating tube is provided with liquid holes.

[0013] As a preferred solution of the catalyst regeneration device described in the present invention, the concentrating pipe is a tubular structure with one end open, the open end of the concentrating pipe passes through the collection tank and extends to the outside, and a limiting block is provided on the edge of the open end of the concentrating pipe.

[0014] As a preferred solution of the catalyst regeneration device described in the present invention, the replacement core is inserted along the open end of the central tube and has the same shape as the central tube, the surface of the replacement core is grid-shaped and has perforations, and the inner wall of the replacement core is provided with a pipe clamp through a support foot.

[0015] As a preferred solution of the catalyst regeneration device described in the present invention, the magnetic rod is threadedly connected to the connecting seat through a pipe clamp, the length of the magnetic rod is the same as the internal length of the replacement core, and an adsorption filter material is provided between the magnetic rod and the replacement core.

[0016] As a preferred solution of the catalyst regeneration device described in the present invention, the cover covers the open end of the replacement core, and a positioning block adapted to the limiting block is provided on the surface of the cover.

[0017] The beneficial effects of the present invention are as follows: the present invention supports the catalyst to be regenerated by a tray, and the operator can control the tray to sink into the immersion tank containing chemical agents by controlling the winder to reel in and release the pull rope. During the immersion process, the circulating pump drives the liquid in the immersion tank to flow all the time, thereby optimizing the regeneration effect. After the immersion is completed, the winder pulls the tray to its original position by pulling the pull rope. At this time, there is a large amount of residual liquid in the catalyst. The operator operates the screw to rotate, and drives the placement rack to move as a whole through the sleeve, and moves to the side close to the center limiting groove to stop the screw rotation, and then turns on the dryer. The dryer accelerates the liquid in the catalyst to drain out or dry the liquid. In this process, the liquid enters the collection tank, and passes through the central pipe and the replacement core in turn to contact the adsorption filter material. The internal impurities are adsorbed by the adsorption filter material and the magnetic rod, and then discharged to the outside. At this time, the impurity content in the liquid is reduced, ensuring that the catalyst does not need to be transported between the reaction devices during the regeneration process, while avoiding liquid leakage into the operating environment to cause pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0019] Figure 1 This is a schematic diagram of the overall structure of a catalyst regeneration device of the present invention.

[0020] Figure 2 This is a schematic diagram of the structure of a mobile frame of a catalyst regeneration device of the present invention.

[0021] Figure 3 This is a schematic diagram of the tray structure of a catalyst regeneration device of the present invention.

[0022] Figure 4 This is a schematic diagram of the structure of a placement rack for a catalyst regeneration device of the present invention.

[0023] Figure 5 This is a schematic diagram of the collection pool structure of a catalyst regeneration device of the present invention.

[0024] Figure 6 This is a schematic cross-sectional view of a collection tank of a catalyst regeneration device of the present invention.

[0025] Figure 7 This is a schematic diagram of the structure of a collection component of a catalyst regeneration device of the present invention.

[0026] Figure 8 This is a schematic cross-sectional structural diagram of a collecting component of a catalyst regeneration device of the present invention.

[0027] Figure 9 This is an exploded schematic diagram of the collecting component structure of a catalyst regeneration device of the present invention. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0031] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, when describing embodiments of the present invention, cross-sectional views of device structures may be partially enlarged and not to scale. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0032] Example 1

[0033] Reference Figures 1 to 4 , which is the first embodiment of the present utility model, provides a catalyst regeneration device, which includes a carrying component 100, including a placement rack 101, three limiting grooves 102 located inside the placement rack 101, a mounting groove 103 located on the surface of one side of the placement rack 101, and a slide groove 104 located on the other side of the placement rack 101. The regeneration component 200 includes a soaking tank 201 located in the limiting groove 102, a circulating pump 202 located on the side opposite to the soaking tank 201, and a discharge component 300, including a movable rack 301 located outside the placement rack 101, a screw rod 103a is provided inside the mounting groove 103, and a sleeve 103b is provided on the outside of the screw rod 103a, and the sleeve 103b is connected to the inner side of the movable rack 301, and the movable rack 301 is close to the placement rack. A universal ball 201a is provided on one side of 101, and the universal ball 201a abuts against the inner wall of the slide 104. A tray 302 is located on the inner side of the movable frame 301, and a connecting rod 303 is provided on the top of the tray 302. A grid plate 304 is provided at the end of the connecting rod 303, and a pull rope 305 is provided on the top of the grid plate 304. A fence 301a is provided on the surface of the movable frame 301, and the tray 302 is located on the side of the movable frame 301 provided with the fence 301a. The surfaces of the tray 302 and the grid plate 304 are provided with mutually compatible through grooves 302a. A winder 301b is provided on the top of the movable frame 301, and the output end of the winder 301b is connected to the pull rope 305. A dryer 301c is provided on the inner side of the movable frame 301, and the output end of the dryer 301c extends to the inside of the fence 301a.

[0034] During use, the operator first places the catalyst on the surface of the tray 302, and after confirming that the placement is complete, starts the winder 301b. The winder 301b drives the grid plate 304 connected to the tray 302 via the connecting rod 303 through the pull rope 305 to move the tray 302 in the vertical direction. During the movement, the tray 302 with the catalyst placed enters the soaking tank 201 for soaking. During the soaking process, the circulation pump 202 works to drive the liquid in the soaking tank 201 to circulate all the time, thereby enhancing the soaking effect and optimizing the regeneration process.

[0035] After the soaking is completed, the winder 301b is started again, pulling the tray 302 to reset. After the tray 302 is completely reset, the screw rod 103a is operated to rotate. During the rotation process, the screw rod 103a drives the sleeve 103b to move through the spiral lines on the surface. During the movement process, the sleeve 103b drives the movable frame 301 to move until the movable frame 301 moves to align with the limiting groove 102 at the center position of the placement frame 101. Then the dryer 301c is started. The dryer 301c sends airflow to the inside of the enclosure 301a to directly contact the catalyst on the surface of the tray 302, helping the excess liquid on the catalyst surface to leave the catalyst surface and flow downward;

[0036] After the liquid on the surface of the catalyst flows down, the operator operates the screw rod 103a to rotate again. During the rotation process, the screw rod drives the movable rack 301 to move again through the sleeve 103b until the movable rack 301 moves to the side close to the internal limiting groove 102 of the other placement rack 101. Then the winder 301b is started again to move the tray 302 downward and sink it into the immersion tank 201 for immersion. After the immersion is completed, the above operation is performed again.

[0037] Example 2

[0038] Reference Figure 5 、 6 , which is the second embodiment of the present utility model. Based on the previous embodiment, this embodiment also includes a collecting component 400, including a collecting pool 401 arranged in the limiting groove 102, and two immersion pools 201 are respectively arranged in the limiting grooves 102 on both sides of the three limiting grooves 102. The collecting pool 401 is located in the central limiting groove 102, and an extending protrusion 401a is provided on the surface of the collecting pool 401. A connecting bolt 401b is provided in the extending protrusion 401a, and the connecting bolt 401b passes through the extending protrusion 401a and is connected to the placement rack 101. The collecting pool 401 is in a horizontal V-shape as a whole.

[0039] During use, during the operation of Example 1, the liquid in the catalyst placed on the surface of the tray 302 flows downward and directly falls into the collection pool 401 in the limiting groove 102, and gradually flows along the collection pool 401. When cleaning is required after long-term use, the connecting bolt 401b is removed. After the connecting bolt 401b is removed, the collection pool 401 loses its fixation and can be removed along the placement rack 101 for cleaning. After cleaning, the collection pool 401 is placed back in place, and then the connecting bolt 401b is installed to connect the placement rack 101 and the collection pool 401.

[0040] The remaining structures are the same as those of Example 1.

[0041] Example 3

[0042] Reference Figures 7-9, which is the third embodiment of the present utility model, based on the previous embodiment, this embodiment also includes a processing component 500, including a central tube 501 arranged inside the collection tank 401, a baffle 501a is provided on the surface of the central tube 501 to abut against the collection tank 401, the central tube 501 is a tubular structure with one end open, the open end of the central tube 501 passes through the collection tank 401 and extends to the outside, a limiting block 501c is provided on the edge of the open end of the central tube 501, a liquid hole 501b is provided on the surface of the central tube 501, and a replacement core 502 is provided inside the central tube 501. The replacement core 502 is inserted into the open end of the centralizing tube 501 and has the same shape as the centralizing tube 501. The surface of the replacement core 502 is provided with a grid-like pattern of perforations 502a. The inner wall of the replacement core 502 is provided with a pipe clamp 502d through a support leg. A connecting seat 503 is provided inside the replacement core 502. A magnetic rod 504 is threadedly connected to the connecting seat 503. The magnetic rod 504 passes through the pipe clamp 502d and is threadedly connected to the connecting seat 503. The length of the magnetic rod 504 is the same as the inner length of the replacement core 502. An adsorption filter material 502c is provided between the magnetic rod 504 and the replacement core 502. A cap 505 is provided at the end of the magnetic rod 504, covering the open end of the replacement core 502. The cap 505 is provided with a positioning block 505a that mates with the limiting block 501c.

[0043] During use, the liquid flowing along the collection pool 401 first contacts the central tube 501 and completely enters the central tube 501 along the liquid hole 501b at the top of the central tube under the obstruction of the baffle 501a. The liquid entering the central tube 501 then enters the replacement core 502 along the perforation 502a. The liquid entering the replacement core 502 first contacts the adsorption filter material 502c. Most of the impurities in the liquid are adsorbed or blocked by the adsorption filter material 502c. At the same time, some impurities in the liquid are adsorbed by the magnetic rod 504. After passing through the adsorption material 502c and the magnetic rod 504, the liquid leaves the replacement core 502 along the perforation 502a at the bottom of the replacement core, and leaves the central tube 501 through the liquid hole 501b on the surface of the central tube 501 and urgently flows along the collection pool 401.

[0044] When cleaning is required after long-term use, the cover 505 is rotated, and the positioning block 505a on its surface disengages from the limiting block 501c. The cover 505 loses the restriction of the limiting block 501c and pulls out the replacement core 502 along the cover 505. After rinsing the surface of the replacement core 502, the cover 505 is rotated again. During the rotation of the cover 505, the magnetic rod 504 connected to it rotates accordingly. During the rotation, the magnetic rod 504 gradually disengages from the threaded connection with the connecting seat 503 until it is completely disengaged. Then, the cover 505 is pulled outward. During the outward movement of the cover 505, the magnetic rod 504 follows the outward movement until the magnetic rod 504 completely leaves the replacement core 502. At this time, the magnetic rod 504, the replacement core 502 and the adsorption filter material 502c in the replacement core 502 can be taken out for replacement or cleaning.

[0045] After cleaning, the adsorption filter material 502c is placed inside the replacement core 502 again, and the magnetic rod 504 is inserted along the pipe clamp (502d). After the end of the magnetic rod 504 contacts the connecting seat 503, the magnetic rod 504 is rotated by rotating the cover 505, and the magnetic rod 504 and the connecting seat 503 are connected by threads. At this time, the cover 505 covers the open end of the replacement core 502. The operator can hold the cover 505 to insert the replacement core 502 as a whole into the central tube 501, and rotate the cover 505 to make the positioning block 505a and the limit block 501c engage with each other to complete the installation and reset.

[0046] The remaining structures are the same as those of Example 2.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A catalyst regeneration device, characterized in that: include A bearing assembly (100) comprises a placement rack (101), three limiting grooves (102) located inside the placement rack (101), a mounting groove (103) located on a surface of one side of the placement rack (101), and a sliding groove (104) located on the other side of the placement rack (101); The regeneration component (200) comprises a soaking tank (201) disposed in the limiting tank (102), and a circulation pump (202) disposed on a side opposite to the soaking tank (201); A material discharge assembly (300) comprises a movable frame (301) disposed outside a placement frame (101), a tray (302) located inside the movable frame (301), a connecting rod (303) located at the top of the tray (302), a grid plate (304) located at the end of the connecting rod (303), and a pull rope (305) located at the top of the grid plate (304); and A collection assembly (400) includes a collection tank (401) disposed within the confinement tank (102); The processing assembly (500) comprises a central tube (501) arranged inside a collection tank (401), a replacement core (502) located inside the central tube (501), a connecting seat (503) located inside the replacement core (502), a magnetic rod (504) connected to the internal thread of the connecting seat (503), and a sealing cap (505) located at the end of the magnetic rod (504).

2. The catalyst regeneration device according to claim 1, characterized in that: A screw rod (103a) is provided inside the installation groove (103), a sleeve (103b) is sleeved on the outside of the screw rod (103a), and the sleeve (103b) is connected to the inside of the movable frame (301).

3. The catalyst regeneration device according to claim 2, characterized in that: A universal ball (201a) is provided on one side of the movable frame (301) close to the placement frame (101), and the universal ball (201a) abuts against the inner wall of the chute (104).

4. The catalyst regeneration device according to claim 3, characterized in that: The surface of the movable frame (301) is provided with a panel (301a), the tray (302) is located on the side of the movable frame (301) provided with the panel (301a), and the surfaces of the tray (302) and the grid plate (304) are both provided with mutually adapted through grooves (302a); A winder (301b) is provided on the top of the movable frame (301), and the output end of the winder (301b) is connected to a pull rope (305); A dryer (301c) is provided inside the movable frame (301), and an output end of the dryer (301c) extends to the inside of the enclosure (301a).

5. The catalyst regeneration device according to claim 4, characterized in that: Two soaking pools (201) are respectively provided in the limiting grooves (102) on both sides of the three limiting grooves (102), and the collecting pool (401) is located in the limiting groove (102) at the center; An extension protrusion (401a) is provided on the surface of the collection pool (401), a connecting bolt (401b) is provided inside the extension protrusion (401a), and the connecting bolt (401b) passes through the extension protrusion (401a) and is connected to the placement rack (101). The collection pool (401) is in a horizontal V-shape as a whole.

6. The catalyst regeneration device according to claim 5, characterized in that: The surface of the concentrating pipe (501) is provided with a baffle (501a) that abuts against the collecting tank (401), and the surface of the concentrating pipe (501) is provided with a liquid hole (501b).

7. The catalyst regeneration device according to claim 6, characterized in that: The centralizing pipe (501) is a tubular structure with one end open. The open end of the centralizing pipe (501) passes through the collecting tank (401) and extends to the outside. A limiting block (501c) is provided at the edge of the open end of the centralizing pipe (501).

8. The catalyst regeneration device according to claim 7, characterized in that: The replacement core (502) is inserted along the open end of the centralizing tube (501) and has the same shape as the centralizing tube (501). The surface of the replacement core (502) is provided with perforations (502a) in a grid shape. The inner wall of the replacement core (502) is provided with a pipe clamp (502d) through a support leg.

9. The catalyst regeneration device according to claim 8, characterized in that: The magnetic rod (504) passes through a pipe hoop (502d) and is threadedly connected to the connecting seat (503); the length of the magnetic rod (504) is the same as the internal length of the replacement core (502); and an adsorption filter material (502c) is provided between the magnetic rod (504) and the replacement core (502).

10. The catalyst regeneration device according to any one of claims 7 to 9, characterized in that: The cover (505) covers the open end of the replacement core (502), and a positioning block (505a) adapted to the limiting block (501c) is provided on the surface of the cover (505).

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