Mold opening device for cast aluminum alloy machining

Abstract

The utility model discloses a mould opening device for cast aluminum alloy processing, which comprises a first fixing block, the top end of the first fixing block is fixedly connected with a first hydraulic pump, the output end of the first hydraulic pump is fixedly connected with a first hydraulic rod, and the top end of the first hydraulic rod is fixedly connected with a fifth fixing block. The fifth fixing block penetrates through the interior of an open groove, and the open groove is formed in the bottom end of the third fixing block. The first hydraulic pump is used as a power source, efficient and stable operation of the hydraulic system is guaranteed, necessary thrust and stability are provided, accurate control over the fifth fixing block and related parts is achieved through fine cooperation of the hydraulic rod and the hydraulic pump, and the second hydraulic pump and the third hydraulic pump are used for achieving accurate control over the fifth fixing block and the related parts. The mechanism can execute more complex mechanical actions, the structural stability and reliability of the whole mechanism are enhanced, the fifth fixing block is allowed to accurately move or position in the groove through the design of the groove, and necessary mechanical guidance is provided.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy processing, in particular to a mold opening device for processing cast aluminum alloys. Background Art

[0002] Aluminum alloy is the most widely used type of non-ferrous metal structural material in industry. It has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industries. With the rapid development of industrial economy, the demand for aluminum alloy welded structural parts is increasing, which has led to in-depth research on the weldability of aluminum alloy. Aluminum alloy is the most widely used alloy. Aluminum alloy has low density but relatively high strength, close to or exceeding that of high-quality steel, good plasticity, and can be processed into various profiles. It has excellent electrical conductivity, thermal conductivity and corrosion resistance and is widely used in industry. After the existing aluminum alloy casting mold is heated and formed at the forming station, the mold is generally opened manually using tools to complete subsequent operations such as taking out parts and cleaning. This results in low production efficiency and high labor intensity for workers. To this end, a mold opening device for casting aluminum alloy processing is proposed.

[0003] In actual use, manual mold opening usually requires a lot of physical labor. Workers need to personally operate and control each step of mold opening, resulting in high labor intensity. Compared with automated mechanical equipment, manual operation is slower and cannot guarantee the speed and rhythm of each mold opening, affecting production efficiency. Manual operation is difficult to ensure the accuracy and repeatability of mold opening, which may lead to inconsistent product quality. Manual operation of heavy molds or working in high temperature environments may increase the risk of worker injury. Manual operation is greatly affected by environmental factors. Changes in environmental conditions such as temperature and humidity may affect the mold opening effect. The production capacity of manual mold opening is limited by the operator's work ability and working hours, and it is difficult to meet the needs of large-scale production. Utility Model Content

[0004] The purpose of the present utility model is to provide a mold opening device for processing cast aluminum alloys. By using a first hydraulic pump as a power source, the hydraulic system is ensured to operate efficiently and stably, and the necessary thrust and stability are provided. By fine coordination of the hydraulic rod and the hydraulic pump, the fifth fixed block and the components related thereto can be precisely controlled. By utilizing the second hydraulic pump and the third hydraulic pump, the transmission capacity of the mechanism is expanded, so that the mechanism can perform more complex mechanical actions. By using the consistent connection method between the fixed blocks, the structural stability and reliability of the entire mechanism are enhanced. The slotted design allows the fifth fixed block to be precisely moved or positioned therein, providing the necessary mechanical guide. By using multiple hydraulic rods (a first hydraulic rod and a second hydraulic rod), the load can be dispersed and more detailed control can be achieved. The symmetry and unity in the mechanism design help to maintain overall balance and coordination, and ensure stability during use. By coordinating different fixed blocks and slots, it can adapt to different processing requirements and achieve diversified mechanical actions. The consistent structural design simplifies the maintenance process, making inspection and replacement of components more convenient. The automated control system reduces the need for manual operation and improves production efficiency and processing accuracy.

[0005] To achieve the above object, a die opening device for processing cast aluminum alloys is provided, comprising: a first fixed block, a first hydraulic pump fixedly connected to the top end of the first fixed block, a first hydraulic rod fixedly connected to the output end of the first hydraulic pump, a fifth fixed block fixedly connected to the top end of the first hydraulic rod, the fifth fixed block having a slotted interior extending therethrough, the slot being provided at the bottom end of a third fixed block;

[0006] A second hydraulic pump is fixed on one side of the third fixed block, an output end of the second hydraulic pump is fixedly connected to a second hydraulic rod, one end of the second hydraulic rod is fixedly connected to the output end of the third hydraulic pump, and one side of the third hydraulic pump is fixedly connected to a fourth fixed block.

[0007] According to the mold opening device for processing cast aluminum alloy, one side of the first fixed block is fixedly connected to a wiring harness, one end of the wiring harness is fixedly connected to a controller, and the top of the controller is fixedly connected to a control button.

[0008] According to the mold opening device for processing cast aluminum alloy, a second fixed block is provided at the bottom end of the fourth fixed block, and the connecting member between the fourth fixed block and the second fixed block is arranged in the same manner as the connecting member between the third fixed block and the first fixed block.

[0009] According to the mold opening device for processing cast aluminum alloy, the number of the second hydraulic rods is eight, and the connecting member between the first fixed block and the second fixed block is configured in the same manner as the connecting member between the third fixed block and the fourth fixed block.

[0010] According to the mold opening device for processing cast aluminum alloy, the number of the first hydraulic rods is eight, the slot is in an inverted trapezoidal shape, and the fifth fixing block and the slot are precisely matched.

[0011] According to the mold opening device for processing cast aluminum alloy, the number of the slots is four, and the slots match the third fixing block and the fourth fixing block.

[0012] According to the mold opening device for processing cast aluminum alloy, the second hydraulic rod is matched with the second hydraulic pump and the third hydraulic pump, the second hydraulic pump is matched with the third fixed block and the first fixed block, and the third hydraulic pump is matched with the fourth fixed block and the second fixed block.

[0013] According to the mold opening device for processing cast aluminum alloy, the first hydraulic pump matches the first fixed block and the second fixed block, and the first fixed block, the second fixed block, the third fixed block and the fourth fixed block are in a "C" shape.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The present invention comprises a first hydraulic pump, a first hydraulic rod, a fifth fixed block, a slot, and a third fixed block. The first hydraulic pump serves as the power source, ensuring efficient and stable operation of the hydraulic system and providing the necessary thrust and stability. The precise coordination of the hydraulic rod and the hydraulic pump enables precise control of the fifth fixed block and its associated components. The second and third hydraulic pumps expand the transmission capacity of the mechanism, enabling the mechanism to perform more complex mechanical actions. The consistent connection between the fixed blocks enhances the structural stability and reliability of the entire mechanism. The slot design allows for precise movement or positioning of the fifth fixed block within the slot, providing the necessary mechanical guidance. The use of multiple hydraulic rods (a first hydraulic rod and a second hydraulic rod) distributes the load and enables more detailed control. The symmetry and uniformity of the mechanism design help maintain overall balance and coordination, ensuring stability during use. The coordination of different fixed blocks and slots allows for adaptation to different processing requirements and the realization of diverse mechanical actions. The consistent structural design simplifies maintenance procedures, making inspection and component replacement more convenient. The automated control system reduces the need for manual operation, improving production efficiency and machining accuracy.

[0016] 2. The utility model is provided with a second hydraulic pump, a third hydraulic pump and a second hydraulic rod, and provides a modular design concept through the setting of the second hydraulic pump and the third hydraulic pump, which is convenient for expanding or modifying the system as needed. The second hydraulic pump and the second hydraulic rod constitute a power transmission chain, which enhances the driving ability of the system and realizes effective distribution of power by connecting the output ends of the second hydraulic rod and the third hydraulic pump. The second hydraulic rod is fixedly connected to the output end of the third hydraulic pump, so that the hydraulic pump and the hydraulic rod can share the same power source and work together. By fixedly connecting one side of the third hydraulic pump with a fourth fixed block, the power transmission direction and the support structure can be flexibly adjusted to adapt to different usage scenarios.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a three-dimensional view of a mold opening device for processing cast aluminum alloys according to the present invention;

[0020] Figure 2 This is a front view of a mold opening device for processing cast aluminum alloys according to the present invention;

[0021] Figure 3 This is a sectional perspective view of a mold opening device for processing cast aluminum alloys according to the present invention;

[0022] Figure 4 For this utility model Figure 3 A magnified view of the structure at center A;

[0023] Figure 5 For this utility model Figure 3 Enlarged view of the structure at point B in the middle.

[0024] In the figure: 1. First fixing block; 2. Second fixing block; 3. Wiring harness; 4. Controller; 5. Control button; 6. Third fixing block; 7. Fourth fixing block; 8. First hydraulic pump; 9. First hydraulic rod; 10. Fifth fixing block; 11. Slot; 12. Second hydraulic pump; 13. Second hydraulic rod; 14. Third hydraulic pump. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the utility model.

[0026] See also Figure 1-5 The utility model provides a technical solution: a mold opening device for processing cast aluminum alloy, a first fixed block 1, the top of the first fixed block 1 is fixedly connected to a first hydraulic pump 8, the first hydraulic pump 8 serves as the power source of the hydraulic system, and ensures the operation of the entire mechanism, the output end of the first hydraulic pump 8 is fixedly connected to a first hydraulic rod 9, the first hydraulic rod 9 transmits the force generated by the hydraulic pump 8 to the component connected to its top, and plays a transmission role, the top of the first hydraulic rod 9 is fixedly connected to a fifth fixed block 10, the fifth fixed block 10 may be a key structure in the mechanism, and is pushed by the first hydraulic rod 9 to realize its function, the fifth fixed block 10 runs through the interior of the slot 11, and the slot 11 is opened at the bottom end of the third fixed block 6, the slot 11 allows the fifth fixed block 10 to move or position inside it, which may be used to guide or ensure the correct positioning of the components. A second hydraulic pump 12 is fixed to one side of the third fixed block 6. The second hydraulic pump 12 provides power for the hydraulic system of another part, expanding the transmission capacity of the mechanism. The output end of the second hydraulic pump 12 is fixedly connected to a second hydraulic rod 13. The second hydraulic rod 13 transmits the power of the second hydraulic pump 12 to the components connected thereto, which may be used to perform other mechanical actions. One end of the second hydraulic rod 13 is fixedly connected to the output end of the third hydraulic pump 14, and one side of the third hydraulic pump 14 is fixedly connected to the fourth fixed block 7. This connection method may be to enable the hydraulic pump and the hydraulic rod to share the same power source and achieve collaborative work.

[0027] A wiring harness 3 is fixedly connected to one side of the first fixed block 1, and a controller 4 is fixedly connected to one end of the wiring harness 3. A control button 5 is fixedly connected to the top of the controller 4. The wiring harness 3, the controller 4 and the control button 5 constitute a control system for controlling the movement of the hydraulic pump and the rod. A second fixed block 2 is provided at the bottom end of the fourth fixed block 7. The second fixed block 2 may be a supporting part of the mechanism or provide additional structural stability. The connecting member between the fourth fixed block 7 and the second fixed block 2 is the same as the connecting member between the third fixed block 6 and the first fixed block 1. This shows that the mechanism adopts a consistent connection method in different parts, which helps to maintain The consistency and reliability of the entire mechanism, the number of the second hydraulic rods 13 is eight, the use of multiple second hydraulic rods 13 may be to disperse the load or achieve more complex motion control, the connecting member between the first fixed block 1 and the second fixed block 2 is the same as the connecting member between the third fixed block 6 and the fourth fixed block 7, which once again emphasizes the symmetry and unity of the mechanism and helps to maintain its overall balance and coordination, the number of the first hydraulic rods 9 is eight, a large number of first hydraulic rods 9 may be used to provide greater force or achieve more detailed control, the slot 11 is in an inverted trapezoidal shape, and the shape of the slot 11 helps it to precisely match the fifth fixed block 10 The fifth fixed block 10 and the slot 11 are precisely matched to provide specific guidance or support. This match ensures the precise position and stable movement of the mechanical parts. There are four slots 11, which match the third fixed block 6 and the fourth fixed block 7. Multiple slots 11 provide more adjustment and assembly options to match different fixed blocks. The second hydraulic rod 13 matches the second hydraulic pump 12 and the third hydraulic pump 14. This match ensures that the various components in the hydraulic system can work together effectively. The second hydraulic pump 12 matches the third fixed block 6 and the first fixed block 1, which shows that the second hydraulic pump 12 is the entire system. The third hydraulic pump 14 is a key component in the system, connecting multiple fixed blocks and providing the necessary power. The third hydraulic pump 14 is matched with the fourth fixed block 7 and the second fixed block 2. The third hydraulic pump 14 may be responsible for providing power to some fixed blocks to achieve certain specific functions of the mechanism. The first hydraulic pump 8 is matched with the first fixed block 1 and the second fixed block 2. As part of the system, the first hydraulic pump 8 may play a key role in supporting and driving other structures. The first fixed block 1, the second fixed block 2, the third fixed block 6, and the fourth fixed block 7 are in a "C" shape. This configuration may give the mechanism a specific spatial layout, facilitating the realization of specific functions or motion trajectories.Working principle: First, the first hydraulic pump 8 is connected to the top of the first fixed block 1 as the power source of the system, ready to provide pressure for the hydraulic system. The second hydraulic pump 12 and the third hydraulic pump 14 are respectively installed on the corresponding fixed blocks and connected to the hydraulic system to ensure the transmission of power. The wiring harness 3 connects the controller 4 and the control button 5 to the corresponding hydraulic pumps and hydraulic rods to ensure that the mechanism can be operated through the control system. Confirm the number of the first hydraulic rod 9 and the second hydraulic rod 13. Each hydraulic pump should have at least a corresponding hydraulic rod to transmit power. Confirm the setting of the second fixed block 2 and the fourth fixed block 7 to ensure the stability and support of the mechanism. Confirm whether the first fixed block 1, the second fixed block 2, the third fixed block 6 and the fourth fixed block 7 are arranged in a "C" shape, which helps to fix the mold. Start the first hydraulic pump 8 through the controller 4 and the control button 5 to start the hydraulic system. After the first hydraulic pump 8 is started, the hydraulic rod 9 transmits power to the fifth fixed block 10 connected to the top to push it to move or position. The second hydraulic pump 12 and the third hydraulic pump 14 can be started simultaneously or as needed. The second hydraulic rod 13 transmits power to other components to perform the required mechanical actions. The fifth fixed block 10 is moved or positioned through the slots 11. The shape and number of the slots 11 ensure the precise fit and guidance of the fifth fixed block 10. The synergistic effect of the hydraulic system is used to achieve the mold opening action or specific motion trajectory required for cast aluminum alloy processing. During operation, the pressure and action of the hydraulic system are monitored, and necessary adjustments are made through the controller 4 and control button 5. After the processing is completed, the hydraulic pump is stopped and the hydraulic system pressure is released to ensure safe exit from the working state. The hydraulic system and mechanism are regularly inspected and maintained to ensure their continued stable operation.

[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A mold opening device for processing cast aluminum alloy, comprising: The first fixed block (1) is characterized in that: the top end of the first fixed block (1) is fixedly connected to a first hydraulic pump (8), the output end of the first hydraulic pump (8) is fixedly connected to a first hydraulic rod (9), the top end of the first hydraulic rod (9) is fixedly connected to a fifth fixed block (10), the fifth fixed block (10) passes through an interior of a slot (11), and the slot (11) is opened at the bottom end of the third fixed block (6); A second hydraulic pump (12) is fixed to one side of the third fixed block (6), an output end of the second hydraulic pump (12) is fixedly connected to a second hydraulic rod (13), one end of the second hydraulic rod (13) is fixedly connected to the output end of a third hydraulic pump (14), and one side of the third hydraulic pump (14) is fixedly connected to a fourth fixed block (7).

2. A mold opening device for processing cast aluminum alloy according to claim 1, characterized in that: One side of the first fixed block (1) is fixedly connected to a wiring harness (3), one end of the wiring harness (3) is fixedly connected to a controller (4), and the top end of the controller (4) is fixedly connected to a control button (5).

3. The mold opening device for processing cast aluminum alloy according to claim 1, characterized in that: A second fixing block (2) is provided at the bottom end of the fourth fixing block (7), and the connecting member between the fourth fixing block (7) and the second fixing block (2) is arranged in the same manner as the connecting member between the third fixing block (6) and the first fixing block (1).

4. The mold opening device for processing cast aluminum alloy according to claim 1, characterized in that: The number of the second hydraulic rods (13) is eight, and the connecting member between the first fixing block (1) and the second fixing block (2) is the same as the connecting member between the third fixing block (6) and the fourth fixing block (7).

5. The mold opening device for processing cast aluminum alloy according to claim 1, characterized in that: The number of the first hydraulic rods (9) is eight, the slot (11) is in an inverted trapezoidal shape, and the fifth fixing block (10) and the slot (11) are precisely matched.

6. The mold opening device for processing cast aluminum alloy according to claim 1, characterized in that: The number of the slots (11) is four, and the slots (11) match the third fixing block (6) and the fourth fixing block (7).

7. The mold opening device for processing cast aluminum alloy according to claim 1, characterized in that: The second hydraulic rod (13) matches the second hydraulic pump (12) and the third hydraulic pump (14); the second hydraulic pump (12) matches the third fixed block (6) and the first fixed block (1); and the third hydraulic pump (14) matches the fourth fixed block (7) and the second fixed block (2).

8. The mold opening device for processing cast aluminum alloy according to claim 1, characterized in that: The first hydraulic pump (8) matches the first fixed block (1) and the second fixed block (2); the first fixed block (1), the second fixed block (2), the third fixed block (6) and the fourth fixed block (7) are in a "C" shape.

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