Integral long nozzle removing tool
By designing the integrated long water outlet removal tool, the combined structure of the collar and fixed pins is used to solve the safety risks of manual cutting and removal of the integrated long water outlet, and the rapid and safe disengagement of the long water outlet is achieved, reducing the labor intensity and risks of the operator.
Patent Information
- Application Number
- CN202422387984.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, the integrated long water outlet cannot be automatically removed when the robot cannot recognize it. It needs to be cut off manually and removed in the pouring area or preparation area, which poses safety risks and is time-consuming and labor-intensive.
An integral long water outlet removal tool is designed, including a sleeve ring and a fixing pin. The sleeve ring is driven to rotate through the handheld piece, and the fixed pin is inserted into the long water outlet pin hole. The sleeve ring is rotated to facilitate the long water outlet to disengage from the ladle, and the stability and safety are improved in combination with the locking pin and the balanced piece.
It realizes the rapid and safe removal of long water outlets, reduces operating risks, saves time and effort, and improves operating efficiency.
Smart Images

Figure CN223210483U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting, in particular to an integral shroud removal tool. Background Art
[0002] The ladle shroud switching mechanism allows switching between a conventional ladle shroud and an integrated shroud. For conventional ladle shrouds, operators must manually install them onto the ladle outlet using a robotic arm for protective pouring. The integrated shroud integrates the ladle outlet and shroud, allowing operators to automatically install them using a robot controlled by the automation system panel.
[0003] After the integral shroud in the shroud switching mechanism of the ladle is used, if for some reason (such as the robot's visual scanning system cannot recognize it) the robot cannot remove it from the mechanism, then the operator will cut it off from the neck in the pouring area. Since the operation of rotating and removing the shroud cannot be performed in the pouring area, the ladle needs to be transferred to the preparation area to remove the remaining shroud that has been cut off from the mechanism. However, even if the shroud is manually removed in the preparation area, due to the lack of special tools, the lifting and removal operations in the preparation area pose safety risks and are time-consuming and labor-intensive.
[0004] Therefore, it is urgent to design an integral shroud removal tool to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide an integral shroud removal tool, which can remove the shroud more conveniently and quickly, reduce operation risks, and save time and effort.
[0006] To achieve this purpose, the present invention adopts the following technical solutions:
[0007] Integral shroud removal tool, including:
[0008] A collar and at least two fixing pins, wherein the at least two fixing pins are spaced apart along the circumference of the collar and axially penetrate the collar, and the collar is used to be sleeved outside the shroud so that the at least two fixing pins are inserted into pin holes formed outside the shroud in a one-to-one correspondence;
[0009] A hand piece is connected to the peripheral side of the collar, and the hand piece is used to drive the collar to rotate.
[0010] As an optional solution, the above-mentioned integrated long shroud removal tool also includes a locking pin, which is detachably plugged into the above-mentioned ring to clamp the side wall of one of the above-mentioned pin holes between the above-mentioned locking pin and the corresponding above-mentioned fixing pin.
[0011] As an optional solution, the locking pin includes:
[0012] A lock pin body, the lock pin body being insertable into the collar;
[0013] A first clamping member is arranged at an angle to the lock pin body;
[0014] A second clamping member is protruded axially on the collar, and a clamping slot is defined on the second clamping member. The lock pin body can rotate so that the first clamping member can be engaged in or disengaged from the clamping slot.
[0015] As an optional solution, the second clamping member is arranged in a rectangular shape, and the clamping groove is opened on a side away from the center of the ring and on a side facing the first clamping member.
[0016] As an optional solution, the lock pin body includes:
[0017] A first plug-in portion, which can be plugged into the collar, and the first clamping member is connected to the first plug-in portion at an angle;
[0018] The rotating portion is arranged at an angle to the first plug-in portion.
[0019] As an optional solution, the fixing pin includes:
[0020] A second plug-in portion, capable of being plugged into the above-mentioned collar;
[0021] A limiting portion is connected to one end of the second plug-in portion, the limiting portion can abut against the end surface of the collar, and the second plug-in portion is provided with a mounting groove;
[0022] The clamping spring is clamped in the installation groove and is located on both sides of the collar with the limiting portion.
[0023] As an optional solution, a plug-in protrusion is provided on the circumferential side of the collar, and a plug-in hole is provided on the plug-in protrusion. The integral long water nozzle removal tool further includes a balancing piece, and the balancing piece is plugged into the plug-in hole.
[0024] As an optional solution, the position of the balance member in the socket is adjustable.
[0025] As an optional solution, the above-mentioned integrated shroud removal tool further includes a lifting ring connected to the above-mentioned collar, and the above-mentioned lifting ring is used to be connected to a lifting tool.
[0026] As an optional solution, an annular weight-reducing groove is provided on the inner side of the collar.
[0027] The beneficial effects of the present invention are:
[0028] The utility model provides an integral long nozzle removal tool. When in use, the handpiece is held and the collar is put onto the outside of the long nozzle. At this time, at least two fixing pins are inserted into the pin holes formed outside the long nozzle. The handpiece is rotated to rotate the collar. Driven by the fixing pins, the long nozzle rotates accordingly. After rotating to a certain angle, the long nozzle can be separated from the ladle along the axial direction. When the long nozzle is removed, since the collar is on the outer periphery of the long nozzle, the sling moves the long nozzle away with the collar. In this process, the removal of the long nozzle is more convenient and quick, which saves time and effort, and reduces the operating risk of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a structural diagram of a preparation area lifting tool provided by an embodiment of the present invention, which is used to lift an integral shroud removal tool and a shroud;
[0030] Figure 2 This is an exploded view of an integral shroud removal tool provided by an embodiment of the present utility model;
[0031] Figure 3 This is a schematic diagram of the operation of the integral shroud removal tool and the shroud provided in the embodiment of the utility model. Figure 1 ;
[0032] Figure 4 This is a schematic diagram of the operation of the integral shroud removal tool and the shroud provided in the embodiment of the utility model. Figure 2 ;
[0033] Figure 5 This is a schematic diagram of the operation of the integral shroud removal tool and the shroud provided in the embodiment of the utility model. Figure 3 ;
[0034] Figure 6 This is a schematic diagram of the operation of the integral shroud removal tool and the shroud provided in the embodiment of the utility model. Figure 4 ;
[0035] Figure 7 This is a schematic diagram of the operation of the integral shroud removal tool and the shroud provided in the embodiment of the utility model. Figure 5 .
[0036] In the picture:
[0037] 100. Integral shroud removal tool;
[0038] 10. Ring; 11. Ring body; 111. Weight-reducing groove; 12. Second clamping member; 121. Clamping groove; 13. Inserting protrusion; 131. Insertion hole;
[0039] 20. Fixing pin; 21. Second plug-in portion; 211. Mounting slot; 22. Position limiting portion; 23. Circlip;
[0040] 30. Handpiece;
[0041] 40. Lock pin; 41. Lock pin body; 411. First plug-in portion; 412. Rotating portion; 42. First clamping member;
[0042] 50. Balance piece; 60. Lifting ring;
[0043] 200, long shroud; 300, clamping hoop; 310, pin hole; 400, lifting tool. DETAILED DESCRIPTION
[0044] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0045] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0046] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0047] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0048] This embodiment provides an integrated shroud removal tool 100, which can remove the shroud 200 more conveniently and quickly, reducing operational risks and saving time and effort. Figure 1 As shown, the integral shroud removal tool 100 needs to be used with the aid of a hoisting tool 400. When the ladle is transferred to the preparation area, the hoisting tool 400 hoists the integral shroud removal tool 100 to a position substantially at the same height as the shroud 200, and then the staff installs the integral shroud removal tool 100 onto the shroud 200. Specifically, Figure 2 and Figure 3 As shown, the integral long water nozzle removal tool 100 includes a collar 10, a handpiece 30 and at least two fixing pins 20. The at least two fixing pins 20 are arranged at intervals along the circumference of the collar 10 and are axially passed through the collar 10. The collar 10 is used to be sleeved on the outside of the long water nozzle 200 so that the at least two fixing pins 20 are inserted one by one into the pin holes 310 formed outside the long water nozzle 200; the handpiece 30 is connected to the circumferential side of the collar 10, and the handpiece 30 is used to drive the collar 10 to rotate.
[0049] When using the above-mentioned integral long nozzle removal tool 100, the handpiece 30 is held and the ring 10 is inserted into the outside of the long nozzle 200. At this time, at least two fixing pins 20 are inserted into the pin holes 310 formed outside the long nozzle 200. The handpiece 30 is rotated to rotate the ring 10. Driven by the fixing pins 20, the long nozzle 200 rotates accordingly. After rotating to a certain angle, the long nozzle 200 can be axially separated from the ladle. When the long nozzle 200 is removed, since the ring 10 is on the outer periphery of the long nozzle 200, the sling carries the ring 10 to transfer the long nozzle 200 away. In this process, the removal of the long nozzle 200 is more convenient and quick, saving time and effort, and reducing the operator's operating risks.
[0050] It should be noted that a hoop 300 is provided around the exterior of the shroud 200. The hoop 300 and the outer periphery of the shroud 200 form at least two pin holes 310. In this embodiment, four pin holes 310 and four fixing pins 20 are provided. In other embodiments, the number of pin holes 310 and fixing pins 20 can also be two, three, five, or more, and this is not limited here.
[0051] Optionally, two handpieces 30 are provided at intervals in the circumferential direction of the collar 10 , and the two handpieces 30 facilitate simultaneous operation by the operator with both hands.
[0052] like Figure 3As shown, the size of the pin hole 310 is larger than that of the fixing pin 20, which allows the operator to have a larger tolerance when inserting the fixing pin 20 into the pin hole 310. However, after the fixing pin 20 is fully inserted into the corresponding pin hole 310, for example, when the collar 10 is rotated clockwise, the fixing pin 20 abuts against the right side of the inner wall of the pin hole 310. During operation, if the operator relaxes his force slightly or makes an error in operation, causing the collar 10 to rotate counterclockwise or tend to rotate counterclockwise, the fixing pin 20 will be separated from the inner wall of the pin hole 310, and the collar 10 is at risk of being separated from the long nozzle 200.
[0053] In order to solve the above problems, Figure 2 and Figure 3 As shown, the integrated shroud removal tool 100 provided in this embodiment further includes a locking pin 40 , which is detachably plugged into the collar 10 to clamp the side wall of one of the pin holes 310 between the locking pin 40 and the corresponding fixing pin 20 .
[0054] Through the above arrangement, the inner side of the side wall of the hoop member 300 is abutted by a fixing pin 20. At this position, the outer side wall of the hoop member 300 is abutted by the locking pin 40. At this location, the side wall of the hoop member 300 is clamped. Regardless of whether the collar 10 rotates clockwise or counterclockwise, it will not detach from the outside of the long water outlet 200.
[0055] Alternatively, as Figure 2 As shown, the lock pin 40 includes a lock pin body 41 and a first engaging member 42. The lock pin body 41 can be inserted into the collar 10. The first engaging member 42 is arranged at an angle to the lock pin body 41. The collar 10 is provided with a second engaging member 12 axially protruding therefrom. The second engaging member 12 defines a slot 121. The lock pin body 41 can be rotated to engage or disengage the first engaging member 42 in the slot 121. With this arrangement, the lock pin body 41 is inserted into the corresponding through-hole on the corresponding collar 10. Once in place, the lock pin body 41 is rotated, and the first engaging member 42 engages the slot 121, thereby securing the position of the lock pin 40.
[0056] Optionally, the second clamping member 12 is rectangular, and the clamping slot 121 is open on a side away from the center of the collar 10 and on a side facing the first clamping member 42. This arrangement prevents the first clamping member 42 from falling out of the clamping slot 121 under the action of gravity when it falls into the clamping slot 121, thereby ensuring the stability of the clamping connection between the two.
[0057] It should be noted that the locking pin 40 is positioned so as to be substantially in the upper half of the shroud 200 during rotation, so that the closed end of the slot 121 can block the rotation tendency of the first engaging member 42 under gravity.
[0058] Alternatively, as Figure 2As shown, the lock pin body 41 includes a first plug-in portion 411 and a rotating portion 412. The first plug-in portion 411 can be plugged into the collar 10. The first clamping member 42 is connected to the first plug-in portion 411 at an angle. The rotating portion 412 is arranged at an angle to the first plug-in portion 411. This arrangement allows the operator to more conveniently hold the rotating portion 412 and rotate it, thereby driving the first plug-in portion 411 to rotate. For example, the first clamping member 42 and the first plug-in portion 411 are perpendicular, and the rotating portion 412 is perpendicular to the first plug-in portion 411.
[0059] Optionally, in order to prevent the locking pin 40 from being lost, the locking pin 40 and the collar 10 are connected by a chain.
[0060] Alternatively, as Figure 2 As shown, the fixing pin 20 includes a second plug-in portion 21, a limiting portion 22, and a retaining spring 23. The second plug-in portion 21 can be inserted into the collar 10; the limiting portion 22 is connected to one end of the second plug-in portion 21 and can abut the end surface of the collar 10. The second plug-in portion 21 defines a mounting groove 211; the retaining spring 23 is engaged with the mounting groove 211 and is located on either side of the collar 10, along with the limiting portion 22. With the above arrangement, the retaining spring 23 and the limiting portion 22 are respectively connected to both ends of the second plug-in portion 21 and located on either side of the collar 10, preventing the second plug-in portion 21 from falling out of the collar 10, thereby securing the fixing pin 20.
[0061] Alternatively, as Figure 2 As shown, the collar 10 is provided with a plug-in protrusion 13 on its circumference, which defines an insertion hole 131. The integrated shroud removal tool 100 further includes a balancing member 50, which is inserted into the insertion hole 131. It is understood that the balancing member 50 acts as a lever with the plug-in protrusion 13 as a fulcrum. When the shroud 200 is removed from the ladle, due to the effect of gravity, the shroud 200 will sink momentarily, and the direction of sinking is often toward the side of the collar 10 facing the ladle. At this time, because the collar 10 is suspended, the operator can press down on the balancing member 50 to prevent the shroud 200 from sinking at the moment of removal, thereby preventing the shroud 200 from falling out of the collar 10.
[0062] Optionally, the position of the balancing member 50 in the socket 131 is adjustable. By adjusting the position of the balancing member 50 in the socket 131, the operator can find a position that is convenient for applying force.
[0063] Alternatively, as Figure 2 As shown, the integrated shroud removal tool 100 further includes a lifting ring 60 connected to the collar 10, and the lifting ring 60 is used to be connected to the lifting tool 400. Through the above arrangement, it is convenient to lift the collar 10 by the lifting tool 400.
[0064] In other embodiments, the lifting tool 400 may also be directly hung on the collar 10 .
[0065] Among them, such as Figure 2 As shown, the collar 10 includes a collar body 11 , the second clamping member 12 and the plug-in protrusion 13 , and the collar body 11 is ring-shaped.
[0066] Alternatively, as Figure 2 As shown, an annular weight-reducing groove 111 is provided on the inner side of the collar 10 (specifically, the collar body 11). The above arrangement can reduce the weight of the integral shroud removal tool 100 and ease the difficulty of operation for the operator.
[0067] The following combination Figure 3-Figure 7 The process of removing the shroud 200 using the integrated shroud removal tool 100 is described below:
[0068] 1. Such as Figure 3 As shown, the integrated shroud removal tool 100 is hoisted in front of the shroud 200;
[0069] 2. Such as Figure 4 As shown, the collar 10 is put onto the outside of the long shroud 200, and at the same time, the four fixing pins 20 are respectively inserted into the four pin holes 310;
[0070] 3. Such as Figure 5 As shown, the position of the collar 10 is adjusted (here, rotated counterclockwise) so that the fixing pin 20 abuts against the inner wall of the pin hole 310, and the locking pin 40 is inserted and locked in the second clamping member 12;
[0071] 4. Such as Figure 6 As shown, hold the two handpieces 30 and continue to rotate the collar 10 (here counterclockwise) to turn the long nozzle 200 to a detachable angle;
[0072] 5. Such as Figure 7 As shown, the shroud 200 is removed from the ladle. During this process, the balancing member 50 is pressed down to maintain the balance of the shroud 200 .
[0073] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. Integral shroud removal tool, characterized in that: include: A collar (10) and at least two fixing pins (20), wherein the at least two fixing pins (20) are arranged at intervals along the circumference of the collar (10) and the collar (10) is axially penetrated, and the collar (10) is used to be sleeved outside the long shroud (200) so that the at least two fixing pins (20) are inserted into pin holes (310) formed outside the long shroud (200) in a one-to-one correspondence; A hand piece (30) is connected to the peripheral side of the collar (10), and the hand piece (30) is used to drive the collar (10) to rotate.
2. The integrated shroud removal tool according to claim 1, characterized in that: The integral long shroud removal tool further comprises a locking pin (40), which is detachably plugged into the collar (10) to clamp the side wall of one of the pin holes (310) between the locking pin (40) and the corresponding fixing pin (20).
3. The integrated shroud removal tool according to claim 2, characterized in that: The locking pin (40) comprises: A lock pin body (41), wherein the lock pin body (41) can be plugged into the collar (10); A first clamping member (42) is arranged at an angle to the lock pin body (41); A second clamping member (12) is axially protruded from the collar (10), and a clamping groove (121) is provided on the second clamping member (12). The lock pin body (41) can rotate so that the first clamping member (42) can be clamped in or out of the clamping groove (121).
4. The integrated shroud removal tool according to claim 3, characterized in that: The second clamping member (12) is arranged in a rectangular shape, and the clamping slot (121) is opened on a side away from the center of the collar (10) and a side toward the first clamping member (42).
5. The integrated shroud removal tool according to claim 3, characterized in that: The lock pin body (41) comprises: A first plug-in portion (411) can be plugged into the collar (10), and the first clamping member (42) is connected to the first plug-in portion (411) at an angle; The rotating portion (412) is arranged at an angle with the first plug-in portion (411).
6. The integrated shroud removal tool according to any one of claims 1 to 5, characterized in that: The fixing pin (20) comprises: A second plug-in portion (21) capable of being plugged into the collar (10); A limiting portion (22) is connected to one end of the second plug-in portion (21), the limiting portion (22) can abut against the end surface of the collar (10), and the second plug-in portion (21) is provided with a mounting groove (211); The clamping spring (23) is clamped in the mounting groove (211) and is located on both sides of the collar (10) together with the limiting portion (22).
7. The integrated shroud removal tool according to any one of claims 1 to 5, characterized in that: The circumferential side of the collar (10) is provided with an inserting protrusion (13), and the inserting protrusion (13) is provided with an inserting hole (131). The integral long water nozzle removal tool further comprises a balancing piece (50), and the balancing piece (50) is inserted into the inserting hole (131).
8. The integrated shroud removal tool according to claim 7, characterized in that: The position of the balancing member (50) in the insertion hole (131) is adjustable.
9. The integrated shroud removal tool according to any one of claims 1 to 5, characterized in that: The integral shroud removal tool further comprises a lifting ring (60) connected to the collar (10), wherein the lifting ring (60) is used to be connected to a lifting tool (400).
10. The integrated shroud removal tool according to any one of claims 1 to 5, characterized in that: An annular weight-reducing groove (111) is provided on the inner side of the collar (10).