Discharging device for gear forgings

By designing a feed discharge device for gear forgings and using cylinders and chain systems to achieve automatic feeding, the problem of large area of existing devices is solved and production efficiency and resource utilization are improved.

CN223210984UActive Publication Date: 2025-08-12CHANGZHOU JIANGNAN WANLI MASCH FITTINGS CO LTD
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Patent Information

Application Number
CN202422074880.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-08-12
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing gear forging processing devices cover a large area during mass production, resulting in waste of resources and inefficient efficiency.

Method used

A feed discharge device for gear forgings is designed, and the cylinder and chain system are used to realize automatic feeding. The push plate is pushed to lift the gear forgings through the cylinder piston rod, and the positioning cylinder is moved to the feeding position through the chain to realize automatic supply.

Benefits of technology

It realizes automated supply, reduces the area, improves production efficiency and saves resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of gear machining, and particularly relates to a discharging device for gear forgings, which comprises a support frame, a feeding device and a discharging device. The discharging device for the gear forgings comprises a top plate, a plurality of placing barrels arranged above the top plate, and a supporting frame arranged in the placing barrels and used for arranging the gear forgings to be machined up and down. The gear forgings to be machined are arranged in the multiple containing barrels arranged above the top plate in an up-and-down mode, and therefore the effects that the space is fully utilized, and the occupied area is reduced are achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gear processing, and in particular relates to a discharge device for gear forgings. Background Art

[0002] Gears are mechanical components with teeth on their rims that mesh continuously to transmit motion and power. Gears have been used in transmissions for a long time. By the end of the 19th century, the principle of gear cutting by generating, along with specialized machine tools and cutting tools for this method, emerged.

[0003] The traditional processing method for gear forgings is: machine tool processing, manually arranging the materials and then processing them one by one. With the continuous development of the times, the processing method of gear forgings has gradually become automated. The current processing method is: processing in the machining center and discharging and supplying by the discharge device, realizing full automation. However, the existing discharge device usually uses a conveying device for transportation. When performing large-scale processing, the conveyor belt is occupied for a long time, resulting in a large footprint.

[0004] Therefore, in order to solve the above problems, it is necessary to design a discharge device for gear forgings. Utility Model Content

[0005] The utility model aims to provide a discharging device for gear forgings, so as to solve the technical problem that the existing discharging device occupies a large area.

[0006] In order to solve the above technical problems, the utility model provides a discharge device for gear forgings, comprising:

[0007] The support frame includes: a top plate;

[0008] A plurality of placement cylinders are arranged above the top plate, and the cylinders are used to arrange the gear forgings to be processed up and down.

[0009] Furthermore, a through hole is provided at the bottom of the placement cylinder;

[0010] A cylinder is provided at the bottom of the top plate;

[0011] The cylinder comprises: a piston rod;

[0012] The piston rod passes through the top plate and is slidably connected to the top plate; and

[0013] The piston rod is suitable for passing through the through hole of the placement cylinder to lift the gear forging to be processed.

[0014] Furthermore, a push plate is provided on the top of the piston rod;

[0015] The push plate is adapted to pass through the through hole of the placement cylinder and then contact the gear forging to be processed.

[0016] Furthermore, the top bearing of the top plate is connected to two sprockets;

[0017] The outer sides of the two sprockets are meshed with chains;

[0018] A motor is provided at the bottom of the top plate;

[0019] The motor is used to drive any sprocket to rotate.

[0020] Furthermore, an annular slide rail is provided on the outer side of the chain;

[0021] The annular slide rail is provided with a plurality of equally spaced sliders;

[0022] Each of the sliders is slidably connected to the annular slide rail;

[0023] The top of the slider and chain is connected to the bottom of the placement cylinder;

[0024] The chain is suitable for driving the placement cylinder and the slider to move when rotating, so that the through hole of the placement cylinder moves to just above the push plate.

[0025] Furthermore, at least four universal wheels are provided at the bottom of the support frame.

[0026] The beneficial effects of the utility model are:

[0027] (1) The utility model controls the piston rod of the cylinder to extend at intervals, and the piston rod drives the push plate to move up. The push plate lifts the gear forgings to be processed in sequence so that the processing equipment can take the materials in sequence. Until there are no gear forgings to be processed in the placement cylinder, the piston rod retracts into the cylinder. Through the above steps, automatic supply is achieved while reducing the occupied area.

[0028] (2) The utility model starts the motor, the motor drives the sprocket to move at intervals, the sprocket engages with the chain to rotate the chain, the chain drives the placement cylinder to move, the placement cylinder drives the slider to slide in the annular slide rail, so that the through hole of the placement cylinder moves to just above the push plate. Through the above steps, the effect of sharing a material supply point and automatic supply is achieved.

[0029] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0032] Figure 1 It is a perspective view of a preferred embodiment of the entirety of the present invention;

[0033] Figure 2 It is a perspective view of a preferred embodiment of the top of the entirety of the present invention;

[0034] Figure 3 It is a three-dimensional diagram of a preferred embodiment of the bottom of the entirety of the present invention.

[0035] In the picture:

[0036] Support frame 1, top plate 11;

[0037] Place the cylinder 2 and the through hole 21;

[0038] Cylinder 3, piston rod 31, push plate 32;

[0039] Gear 4, chain 5, motor 6;

[0040] Annular slide rail 7, slider 71, universal wheel 8. DETAILED DESCRIPTION

[0041] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention. Example 1

[0042] like Figure 1 As shown, this embodiment provides a discharge device for gear forgings, comprising:

[0043] The support frame 1 includes: a top plate 11; a plurality of placement cylinders 2 arranged above the top plate 11, in which the gear forgings to be processed are arranged up and down; the inner diameter of the placement cylinder 2 is adapted to the outer diameter of the gear forging to be processed to position the gear forging to be processed.

[0044] A through hole 21 is provided at the bottom of the placement cylinder 2; a cylinder 3 is provided at the bottom of the top plate 11; the cylinder 3 includes: a piston rod 31; wherein the piston rod 31 passes through the top plate 11 and is slidably connected to the top plate 11; and the piston rod 31 is suitable for passing through the through hole 21 of the placement cylinder 2 to lift the gear forging to be processed.

[0045] A push plate 32 is provided on the top of the piston rod 31 ; wherein the push plate 32 is adapted to pass through the through hole 21 of the placement cylinder 2 and contact the gear forging to be processed.

[0046] At least four universal wheels 8 are provided at the bottom of the support frame 1 ; the universal wheels 8 are provided to facilitate the movement of the support frame 1 .

[0047] In this embodiment, by controlling the piston rod 31 of the cylinder 3 to extend at intervals, the piston rod 31 drives the push plate 32 to move upward, and the push plate 32 lifts the gear forgings to be processed in sequence so that the processing equipment can take the materials in sequence. Until there are no gear forgings to be processed in the placement tube 2, the piston rod 31 retracts into the cylinder 3. Through the above steps, automatic supply is achieved while reducing the occupied area. Example 2

[0048] like Figures 1 to 3 As shown, based on Example 1, this Example 2 includes:

[0049] The top bearing of the top plate 11 is connected to two sprockets 4; the outer sides of the two sprockets 4 are engaged with chains 5; a motor 6 is provided at the bottom of the top plate 11; the motor 6 is used to drive any one of the sprockets 4 to rotate; and it is most preferred that the motor 6 is a stepping motor.

[0050] An annular slide rail 7 is provided on the outside of the chain 5; a plurality of equally spaced sliders 71 are provided inside the annular slide rail 7; wherein each slider 71 is slidably connected to the annular slide rail 7; the top of the slider 71 and the chain 5 are connected to the bottom of the placement cylinder 2; wherein the chain 5 is suitable for driving the placement cylinder 2 and the slider 71 to move when rotating, so that the through hole 21 of the placement cylinder 2 moves to directly above the push plate 32.

[0051] In this embodiment, by starting the motor 6, the motor 6 drives the sprocket 4 to move at intervals, the sprocket 4 engages with the chain 5 to rotate the chain 5, the chain 5 drives the placement cylinder 2 to move, and the placement cylinder 2 drives the slider 71 to slide in the annular slide rail 7, so that the through hole 21 of the placement cylinder 2 moves to directly above the push plate 32. Through the above steps, the effect of sharing a material supply point and automatic supply is achieved.

[0052] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0053] In the description of the embodiments of the present invention, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0054] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0055] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A discharge device for gear forgings, characterized in that: include: A support frame (1) comprising: a top plate (11); A plurality of placement cylinders (2) are arranged above the top plate (11), wherein the cylinders are used to arrange gear forgings to be processed in an upper and lower manner; A through hole (21) is provided at the bottom of the placement cylinder (2); A cylinder (3) is provided at the bottom of the top plate (11); The cylinder (3) comprises: a piston rod (31); wherein The piston rod (31) passes through the top plate (11) and is slidably connected to the top plate (11); and The piston rod (31) is suitable for passing through the through hole (21) of the placement cylinder (2) to lift the gear forging to be processed.

2. The gear forging discharge device according to claim 1, wherein: A push plate (32) is provided on the top of the piston rod (31); The push plate (32) is adapted to pass through the through hole (21) of the placement cylinder (2) and contact the gear forging to be processed.

3. The gear forging discharge device according to claim 2, wherein: The top bearing of the top plate (11) is connected to two sprockets (4); wherein The outer sides of the two sprockets (4) are meshed with chains (5); A motor (6) is provided at the bottom of the top plate (11); wherein The motor (6) is used to drive any sprocket (4) to rotate.

4. The gear forging discharge device according to claim 3, wherein: An annular slide rail (7) is provided on the outer side of the chain (5); The annular slide rail (7) is provided with a plurality of equally spaced sliders (71); wherein Each of the sliders (71) is slidably connected to the annular slide rail (7); The top of the slider (71) and the chain (5) are connected to the bottom of the placement cylinder (2); wherein The chain (5) is suitable for driving the placement cylinder (2) and the slider (71) to move when rotating, so that the through hole (21) of the placement cylinder (2) moves to the top of the push plate (32).

5. The gear forging discharge device according to claim 4, wherein: At least four universal wheels (8) are provided at the bottom of the support frame (1).