Production line of automobile thread sleeves
By designing the grabbing and driving mechanism of the automotive screw sleeve production line, the automatic conveying and processing of the screw sleeve is realized, solving the safety hazards and inefficiency caused by manual operation, and improving production safety and efficiency.
Patent Information
- Application Number
- CN202422481180.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-14
AI Technical Summary
During the screw sleeve processing, manual operation has safety risks and is inefficient, making it difficult to ensure production safety and efficiency.
A production line of automobile screw sleeves is designed, using a gripping mechanism and a driving mechanism, which grabs the screw sleeves through mechanical claws, and uses a motor to drive the lifting arm and lateral movement mechanism to automatically transport the screw sleeves to the machine tool for processing, replacing manual operation.
It realizes no manual operation, improves production safety and efficiency, reduces the risk of manual contact with machine tools, and improves the degree of automation and safety of processing.
Smart Images

Figure CN223210989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile screw sleeve processing, in particular to a production line for automobile screw sleeves. Background Art
[0002] The series of devices used to change or maintain the direction of a vehicle's forward or reverse motion is called a vehicle's steering system. Its function is to control the vehicle's direction according to the driver's wishes, making it crucial to vehicle safety. Therefore, all components of a vehicle's steering system are called safety components, and the screw sleeve is one of these safety components, crucial to the safety of the vehicle's steering system. The screw sleeve is a ring-shaped structure with internal threads.
[0003] During the thread insert processing process, manual labor is usually used in conjunction with machine tools. The worker holds the material, inserts it into the machine tool chuck, and presses the chuck clamping button to clamp the product. Then, the worker manually pulls the protective door to close it, presses the start button, and waits for the processing to be completed. The worker then opens the protective door, removes the finished material, and then holds the processed material and places it into the chuck of the machine tool, repeating the process in a cycle.
[0004] According to statistics, during long-term manual operation, the time that hands touch the rotating parts of machine tools is as high as more than 4 hours in 24 hours. Once the rotating parts fail or are not operated, it will cause great harm to the limbs of the personnel. It can be seen that there are great safety hazards in the operation of machine tools by personnel loading and unloading materials. Utility Model Content
[0005] The purpose of the utility model is to provide a production line for automobile screw sleeves, which has the advantages of no need for manual operation, saving time and labor, and being safe and reliable in use, thereby solving the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a production line for automobile screw sleeves, comprising a support frame and a discharge belt and a feed belt connected to the top of the support frame, the feed belt is docked with the discharge end of the vibrating plate, the support frame is connected with a limiting mechanism for limiting the screw sleeve, and the support frame is fixed with a fixing frame, the fixing frame is connected with a grabbing mechanism for grabbing the screw sleeve, the grabbing mechanism comprises a lifting arm, a motor 1, and a mechanical claw, the mechanical claw is connected to the end of the lifting arm, the motor 1 is used to drive the lifting arm to lift and lower, and the motor 1 is connected with a mounting plate, and the mounting plate is connected with a driving mechanism for driving the lifting arm to move horizontally.
[0007] Preferably, the limiting mechanism includes a cylinder, a cylinder seat, a pressure plate, and a limiting seat. The cylinder seat and the limiting seat are relatively distributed, and the cylinder seat and the limiting seat are connected to the support frame. The cylinder is connected to the cylinder seat, and the power output end of the cylinder is connected to the pressure plate.
[0008] Preferably, a notch is provided on the top of the support frame, and the notch is aligned with the limiting seat.
[0009] Preferably, the grabbing mechanism also includes a tooth head 1, a sliding block 2, a vertical guide rail, and a vertical tooth plate. The power output end of the motor 1 is connected to the tooth head 1, the tooth head 1 is matched with the vertical tooth plate, the vertical tooth plate and the vertical guide rail are connected to the lifting arm, the sliding block 2 is fixed to the mounting plate, and the sliding block 2 is slidably connected to the vertical guide rail.
[0010] Preferably, the tooth head 1 is meshed and connected with the vertical tooth plate.
[0011] Preferably, the driving mechanism includes a transverse tooth plate, a sliding block 1, a tooth head 2, a transverse guide rail, and a motor 2. The sliding block 1 and the motor 2 are connected to the mounting plate, and the sliding block 1 is slidably connected to the transverse guide rail. The top of the fixed frame is connected to a transverse plate, and the transverse tooth plate and the transverse guide rail are fixed to the transverse plate. The motor 2 is used to drive the tooth head 2 to rotate, and the tooth head 2 is meshed and connected with the transverse tooth plate.
[0012] Preferably, the output shaft of motor 2 and the output shaft of motor 1 are rotationally connected to the mounting plate.
[0013] Preferably, the mounting plate is connected to a movable cover, and the movable cover covers the first motor and the second motor.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is provided with a grabbing mechanism and a driving mechanism, and a mechanical claw grabs the product, and then the motor one drives the tooth head one to rotate, and the tooth head one cooperates with the vertical tooth plate to realize the lifting and lowering of the lifting arm, and can synchronously drive the lifting and lowering of the product. When the product is at an appropriate height position, the motor two drives the tooth head two to rotate, and the tooth head two matches the horizontal tooth plate, so that the lifting arm, the mechanical claw, and the product move back and forth along the length direction of the horizontal plate, and the product is placed inside the machine tool for processing, without manual operation, saving time and effort, and being safe and reliable to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front perspective view of the present utility model;
[0016] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0017] Figure 3 for Figure 1 A local map of
[0018] Figure 4 This is a schematic diagram of the internal structure of the movable cover of the present utility model;
[0019] Figure 5 This is a rear perspective view of the present invention;
[0020] Figure 6 for Figure 5 A partial enlarged view of
[0021] Figure 7 This is a schematic diagram of the mounting plate structure of the present utility model.
[0022] In the figure: 1. Support frame; 2. Discharge belt; 3. Feed belt; 4. Vibrating plate; 5. Fixed frame; 6. Horizontal plate; 7. Mounting plate; 8. Lifting arm; 9. Moving cover; 10. Mechanical claw; 11. Cylinder; 12. Cylinder seat; 13. Pressure plate; 14. Limit seat; 15. Horizontal tooth plate; 16. Motor 1; 17. Tooth head 1; 18. Sliding block 1; 19. Sliding block 2; 20. Vertical guide rail; 21. Vertical tooth plate; 22. Tooth head 2; 23. Horizontal guide rail; 24. Motor 2. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figures 1 to 7 The utility model provides a production line for automotive screw inserts, including a support frame 1 and a discharge belt 2 and a feed belt 3 connected to the top of the support frame 1. The feed belt 3 is docked with the discharge end of the vibration plate 4. The discharge belt 2 and the feed belt 3 are driven by corresponding motors, which can drive the operation of the discharge belt 2 and the feed belt 3, thereby facilitating the transportation of products. The support frame 1 is connected to a limiting mechanism for limiting the screw insert, and the support frame 1 is fixed with a fixing frame 5, and the fixing frame 5 is connected to a grabbing mechanism for grabbing the screw insert. The grabbing mechanism includes a lifting arm 8, a motor 16, and a mechanical claw 10. The mechanical claw 10 is connected to the end of the lifting arm 8. The motor 16 is used to drive the lifting arm 8 to move up and down, and the motor 16 is connected to a mounting plate 7. The mounting plate 7 is connected to a driving mechanism for driving the lifting arm 8 to move horizontally.
[0025] The limiting mechanism includes a cylinder 11, a cylinder base 12, a pressure plate 13, and a limiting seat 14. The cylinder base 12 and the limiting seat 14 are arranged relative to each other and are connected to the support frame 1. The cylinder 11 is connected to the cylinder base 12, and the power output end of the cylinder 11 is connected to the pressure plate 13. The vibrating plate 4 conveys the product to the feed belt 3, which transfers the product until it moves to the appropriate position, which is the notch at the top of the support frame 1. Then, the cylinder 11 drives the pressure plate 13 forward, and the pressure plate 13 pushes the product to the limiting seat 14, placing the product in a suitable grasping position.
[0026] A notch is provided on the top of the support frame 1 , which is aligned with the limit seat 14 , and the notch facilitates the reciprocating movement of the pressure plate 13 .
[0027] The gripping mechanism also includes a tooth head 17, a sliding block 21, a vertical guide rail 20, and a vertical tooth plate 21. The power output end of the motor 16 is connected to the tooth head 17, which matches the vertical tooth plate 21. The vertical tooth plate 21 and the vertical guide rail 20 are connected to the lifting arm 8. The sliding block 21 is fixed to the mounting plate 7, and the sliding block 21 is slidably connected to the vertical guide rail 20. The motor 16 can drive the tooth head 17 to rotate. The tooth head 17 cooperates with the vertical tooth plate 21 to achieve the lifting and lowering of the lifting arm 8 and the mechanical claw 10, thereby facilitating the lifting and lowering of the product. When the product is at an appropriate height, it is convenient for subsequent transportation and processing. During the lifting and lowering process of the lifting arm 8, the vertical guide rail 20 and the sliding block 21 slide relative to each other, which can improve the stability of the lifting and lowering of the lifting arm 8 and the mechanical claw 10.
[0028] Tooth head 17 is meshed and connected with the vertical tooth plate 21, and tooth head 22 is meshed and connected with the horizontal tooth plate 15. The meshed connection has high transmission efficiency, stable transmission, high reliability, and can ensure a constant instantaneous transmission ratio.
[0029] The driving mechanism includes a transverse tooth plate 15, a sliding block 18, a tooth head 22, a transverse guide rail 23, and a motor 24. The sliding block 18 and the motor 24 are connected to the mounting plate 7, and the sliding block 18 is slidably connected to the transverse guide rail 23. The top of the fixed frame 5 is connected to the transverse plate 6. The transverse tooth plate 15 and the transverse guide rail 23 are fixed to the transverse plate 6. The motor 24 is used to drive the tooth head 22 to rotate. When the product is at an appropriate height, the motor 24 drives the tooth head 22 to rotate. The tooth head 22 cooperates with the transverse tooth plate 15 to make the movable cover 9, the lifting arm 8, and the product move back and forth along the length of the transverse plate 6, making it easier to place the product inside the machine tool for processing, replacing traditional manual operation, saving time and effort, and increasing safety. When the product moves back and forth, the sliding block 18 and the transverse guide rail 23 slide relative to each other, improving the stability of the product movement.
[0030] The output shaft of motor 24 and the output shaft of motor 1 16 are rotationally connected to the mounting plate 7, so that the output shaft rotates stably, ensuring that the tooth head 17 and the tooth head 2 22 rotate stably, avoiding separation from the corresponding tooth plate (horizontally and vertically), affecting the transmission effect.
[0031] The mounting plate 7 is connected to a movable cover 9 , which covers the motor 1 16 and the motor 2 24 .
[0032] Working Principle: Vibrating plate 4 conveys the product to feed belt 3, which delivers it to the notch at the top of support frame 1. Cylinder 11 then drives pressure plate 13 forward, pushing the product to limit seat 14, thereby limiting the product's position. Motor 1 16 drives tooth head 1 17 to rotate. This, in conjunction with vertical tooth plate 21, facilitates the raising and lowering of lift arm 8, thereby raising and lowering mechanical claw 10. Mechanical claw 10 grabs the product and moves it to the desired height. Motor 2 24 drives tooth head 2 22 to rotate. This, in conjunction with horizontal tooth plate 15, enables the reciprocating movement of lift arm 8 and the product, placing the product inside the machine tool for processing. This eliminates the need for manual operation, saves time and effort, and is safe and reliable. When the product is processed, mechanical claw 10 grabs the finished product and places it on discharge belt 2, which transports it to the next processing equipment for continued operation, demonstrating its high practicality.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A production line for automobile screw inserts, comprising a support frame (1), a discharge belt (2) and a feed belt (3) connected to the top of the support frame (1), wherein the feed belt (3) is connected to the discharge end of the vibration plate (4), and is characterized in that: The support frame (1) is connected to a limiting mechanism for limiting the screw sleeve, and the support frame (1) is fixed with a fixing frame (5), the fixing frame (5) is connected to a grabbing mechanism for grabbing the screw sleeve, the grabbing mechanism comprises a lifting arm (8), a motor (16), and a mechanical claw (10), the mechanical claw (10) is connected to the end of the lifting arm (8), the motor (16) is used to drive the lifting arm (8) to move up and down, and the motor (16) is connected to a mounting plate (7), and the mounting plate (7) is connected to a driving mechanism for driving the lifting arm (8) to move horizontally.
2. The production line of an automobile screw insert according to claim 1, characterized in that: The limiting mechanism comprises a cylinder (11), a cylinder seat (12), a pressure plate (13), and a limiting seat (14); the cylinder seat (12) and the limiting seat (14) are relatively distributed, and the cylinder seat (12) and the limiting seat (14) are connected to the support frame (1); the cylinder (11) is connected to the cylinder seat (12); and the power output end of the cylinder (11) is connected to the pressure plate (13).
3. The production line of an automobile thread insert according to claim 2, characterized in that: A notch is provided on the top of the support frame (1), and the notch is aligned with the limiting seat (14).
4. The production line of an automobile thread insert according to claim 1, characterized in that: The grabbing mechanism further comprises a tooth head 1 (17), a sliding block 2 (19), a vertical guide rail (20), and a vertical tooth plate (21). The power output end of the motor 1 (16) is connected to the tooth head 1 (17). The tooth head 1 (17) matches the vertical tooth plate (21). The vertical tooth plate (21) and the vertical guide rail (20) are connected to the lifting arm (8). The sliding block 2 (19) is fixed to the mounting plate (7), and the sliding block 2 (19) is slidably connected to the vertical guide rail (20).
5. The production line of automobile thread inserts according to claim 4, characterized in that: The tooth head 1 (17) is meshed and connected with the vertical tooth plate (21).
6. The production line of automobile thread inserts according to claim 1, characterized in that: The driving mechanism includes a transverse tooth plate (15), a sliding block (18), a tooth head (22), a transverse guide rail (23), and a motor (24). The sliding block (18) and the motor (24) are connected to the mounting plate (7), and the sliding block (18) is slidably connected to the transverse guide rail (23). The top of the fixed frame (5) is connected to a transverse plate (6). The transverse tooth plate (15) and the transverse guide rail (23) are fixed to the transverse plate (6). The motor (24) is used to drive the tooth head (22) to rotate, and the tooth head (22) is meshed and connected with the transverse tooth plate (15).
7. The production line of automobile thread inserts according to claim 6, characterized in that: The output shaft of the second motor (24) and the output shaft of the first motor (16) are rotationally connected to the mounting plate (7).
8. The production line of automobile thread inserts according to claim 6, characterized in that: The mounting plate (7) is connected to a movable cover (9), and the movable cover (9) covers motor 1 (16) and motor 2 (24).