Polarizer cutting equipment

By designing an automated feeding system, the problem of polarizer cutting equipment relying on manual feeding is solved, automatic feeding and cutting is realized, cutting efficiency and speed is improved, and the high efficiency requirements of modern industrial production is adapted.

CN223211442UActive Publication Date: 2025-08-12GUANYANG OPTOELECTRONICS (DONGGUAN) CO LTD
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Patent Information

Application Number
CN202422546269.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-12
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Existing polarizer cutting equipment needs to rely on manual feeding, increase labor intensity, affect the continuous operation of the machine, lead to a decrease in working efficiency, and is difficult to adapt to the high efficiency requirements of modern industrial production.

Method used

A polarizer cutting equipment is designed, using an automated feeding system, including a discharge roller, a guide rod, a press rod, a guide groove plate and a cutting knife. The automatic conveying and cutting of the polarizer is achieved through motor drive, and automatic discharge of the cylinder and a loading rod is achieved to reduce manual operation.

Benefits of technology

It realizes automatic feeding and cutting of polarizers, improves cutting efficiency and speed, reduces manual dependence, and adapts to the high-efficiency needs of modern industrial production.

✦ Generated by Eureka AI based on patent content.

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Abstract

Polaroid cutting equipment comprises a material conveying table, supporting plates are arranged on the two sides of the material conveying table through hinges, the supporting plates are fixed to the material conveying table through first mounting bolts, the two supporting plates jointly clamp a discharging roller used for loading polaroid coiled materials, multiple sets of first screw holes are formed in the two ends of the discharging roller, and the first screw holes are arranged in the first screw holes. The two ends of the discharging roller are sleeved with clamping rings, and a plurality of second mounting bolts are arranged on the clamping rings in a threaded mode. The automatic polaroid cutting device has an automatic feeding function, conveying of polaroids is achieved through matched use of the discharging roller, the first motor, the material guiding rod and the material pressing rod, dependence on manual operation is reduced in the process, the device can conduct continuous operation, the cutting efficiency is remarkably improved, the cutting speed is remarkably increased, and the requirement for high efficiency of modern industrial production is better met.
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Description

Technical Field

[0001] The utility model relates to the technical field of polaroid processing, in particular to a polaroid cutting device. Background Art

[0002] In the field of optical thin film processing, polarizer is an important material that is widely used in liquid crystal displays, organic light-emitting diodes, and various other electronic display devices. In order to meet the needs of different applications, polarizers usually need to be cut into specific sizes after production.

[0003] The patent authorization announcement number discloses a polarizer automatic cutting device. The patent is equipped with a first electric slide, a first slider, a gantry, a second electric slide, a second slider, a first drive motor, a bracket, a second drive motor and a blade. When the first electric slide and the second electric slide are used together, they can drive the blade to slide longitudinally and transversely, realizing automatic and flexible multiple cutting methods to meet the cutting production needs. However, the patent still has some shortcomings. The patent needs to rely on manual feeding, and manual feeding not only increases labor intensity, but also affects the continuous operation of the machine, resulting in reduced work efficiency, and it is difficult to adapt to the high efficiency requirements of modern industrial production.

[0004] Therefore, there is an urgent need to provide a polarizer cutting device with an automatic feeding function. Utility Model Content

[0005] In order to overcome the shortcomings of existing patents that rely on manual feeding by humans, which increases labor intensity, affects the continuous operation of the machine, reduces work efficiency, and is difficult to adapt to the high efficiency requirements of modern industrial production, the utility model provides a polarizer cutting device with an automatic feeding function.

[0006] In order to solve the above problems, the present invention adopts the following technical solutions: a polarizer cutting device, including a material transport platform, support plates are provided on both sides of the material transport platform through hinges, the support plates are fixed to the material transport platform through first mounting bolts, and the two support plates jointly clamp a discharge roller for loading the polarizer roll, multiple groups of first screw holes are provided at both ends of the discharge roller, and a clamping ring is provided at both ends of the discharge roller, and a plurality of second mounting bolts are threadedly provided on the clamping ring, and the second mounting bolts are used to fix the clamping ring, and the front side of the material transport platform is fixedly connected to the first mounting bracket, and the first mounting bracket A first motor is installed on the frame, and a guide rod for conveying polarizer is rotatably installed on the front middle side of the transport platform, and the guide rod is connected to the output shaft of the first motor. A pressing rod for pressing the polarizer is provided on the rear middle side of the transport platform, and a third mounting bolt is provided on the right rear side of the transport platform, and the third mounting bolt is threadedly connected to the right end of the pressing rod. A first guide rod for guiding the pressing rod is provided on the left rear side of the transport platform, and symmetrically distributed connecting frames are provided at the rear of the transport platform. The two connecting frames are jointly provided with a first cylinder, and a cutting knife is provided on the movable rod of the first cylinder.

[0007] It is further explained that the outer cover of the cutting knife is provided with a protective cover.

[0008] It is further explained that a plurality of guide groove plates are provided on the surface of the material transport platform, a material guide plate for guiding the polarizer is slidably provided on the guide groove plate, a fourth mounting bolt is threadedly provided on the material guide plate, and a second bolt hole matching the fourth mounting bolt is provided on the surface of the material transport platform on the front side of the guide groove plate.

[0009] It is further explained that the guide groove plate is arranged at an angle.

[0010] Further explanation: a second mounting bracket is fixedly connected to the rear side of the transport platform, a second motor is installed on the second mounting bracket, a material removal rod for removing the polarizer is rotatably installed at the rear of the transport platform, and the material removal rod is connected to the output shaft of the second motor.

[0011] Further explanation, the rear lower part of the material transport platform is provided with a base plate, the top of the base plate is fixedly connected to a support frame, the support frame is installed with a second cylinder, the top of the base plate is placed with a first discharge box, both side surfaces of the base plate are fixedly connected to a guide sleeve, a second guide rod is slidingly provided inside the guide sleeve, a return spring is connected between the second guide rod and the guide sleeve, and the two second guide rods jointly support a second discharge box for collecting polarizers, the first discharge box and the second discharge box are fixedly connected to concave plates on both sides, a card block is provided on the concave plate, and the first discharge box and the second discharge box are provided with card slots matching the card block on both sides.

[0012] Further explanation: guide plates are provided on the top of the bottom plate and located on the left and right sides of the first discharge box.

[0013] Compared with the existing technology, the utility model has the following technical effects: 1. The device has an automatic feeding function, and the polarizer is transported by cooperating with the discharge roller, the first motor, the guide rod and the pressure rod. This process reduces the dependence on manual operation and enables the device to operate continuously, thereby significantly improving the cutting efficiency and speed, and better adapting to the high efficiency requirements of modern industrial production.

[0014] 2. The guide plate can limit the position of the left and right sides of the polarizer and guide it to prevent the polarizer from deviating and keep it in the center to ensure the subsequent cutting effect.

[0015] 3. The second motor drives the material-discharging rod to rotate to form an automatic material-discharging device, so that the material-discharging rod can bring out the cut polarizer and push it into the second discharge box to realize automatic discharging. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the material guide rod and the material pressing rod of the utility model.

[0018] Figure 3 It is a schematic three-dimensional cross-sectional structure diagram of the hinge, support plate and discharge roller of the utility model.

[0019] Figure 4 It is a schematic three-dimensional cross-sectional structure diagram of the first mounting bracket, the first motor and the guide rod of the utility model.

[0020] Figure 5 It is a schematic three-dimensional cross-sectional structure diagram of the connecting frame, the first cylinder and the cutting knife of the utility model.

[0021] Figure 6 It is a schematic three-dimensional cross-sectional structure diagram of the second mounting bracket, the second motor and the material diverter rod of the present invention.

[0022] Figure 7 It is a schematic three-dimensional cross-sectional structural diagram of the second discharge box, the clamping block and the guide plate of the utility model.

[0023] Figure 8 It is a schematic three-dimensional cross-sectional view of the base plate, support frame and second cylinder of the utility model.

[0024] Markings in the accompanying drawings: 1: material transport platform, 2: hinge, 3: first mounting bolt, 4: support plate, 5: discharge roller, 501: first screw hole, 6: retaining ring, 7: second mounting bolt, 8: first mounting bracket, 9: first motor, 10: guide rod, 11: press rod, 12: third mounting bolt, 13: first guide rod, 14: connecting frame, 15: first cylinder, 16: cutting knife, 17: protective cover, 18: guide groove plate, 19: guide plate, 20: fourth mounting bolt, 21: second bolt hole, 22: second mounting bracket, 23: second motor, 24: material diverter rod, 25: bottom plate, 26: support frame, 27: second cylinder, 28: first discharge box, 29: concave plate, 30: guide sleeve, 31: return spring, 32: second guide rod, 33: second discharge box, 34: block, 35: guide plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1: Please refer to Figure 1-Figure 5, a polarizer cutting device, including a material transport platform 1, said material transport platform 1 is provided with support plates 4 on both sides through hinges 2, said support plates 4 are fixed to the material transport platform 1 by first mounting bolts 3, and the two support plates 4 jointly clamp a feed roller 5 for loading the polarizer roll, and the left and right ends of the feed roller 5 are provided with three groups of first screw holes 501 evenly distributed, and two ends of the feed roller 5 are sleeved with a clamping ring 6, and the clamping ring 6 is threadedly provided with a plurality of second mounting bolts 7, and the number of the second mounting bolts 7 corresponds to the number of the first screw holes 501 in each group, and the second mounting bolts 7 are used to fix the clamping ring 6, and the second mounting bolts 7 are screwed into the first screw holes 501 to achieve the fixing operation of the clamping ring 6, thereby ensuring the stable installation of the polarizer roll on the feed roller 5, and the front side of the material transport platform 1 is fixedly connected to the first mounting bracket 8, and the first mounting bracket 8 is installed on the first motor 9. A guide rod 10 for conveying polarizer is installed on the side, and the guide rod 10 is connected to the output shaft of the first motor 9. A pressing rod 11 for pressing the polarizer is provided on the rear side of the middle part of the transport platform 1. A third mounting bolt 12 is provided on the right side of the rear of the transport platform 1, and the third mounting bolt 12 is threadedly connected to the right end of the pressing rod 11. A first guide rod 13 for guiding the pressing rod 11 is provided on the left side of the rear of the transport platform 1, and the pressing rod 11 can move up and down along the first guide rod 13. A connecting frame 14 symmetrically distributed on the left and right is provided at the rear of the transport platform 1. The two connecting frames 14 are jointly provided with a first cylinder 15, and a cutting knife 16 is provided on the movable rod of the first cylinder 15. The first cylinder 15 can drive the cutting knife 16 to move vertically for cutting operations. The outer cover of the cutting knife 16 is provided with a protective cover 17. When not in use, the protective cover 17 is used to cover the cutting knife 16 for dust prevention.

[0027] When it is necessary to cut the polarizer, first select one side of the support plate 4 to open it, unscrew the corresponding first mounting bolt 3, then remove the corresponding clamping ring 6, put the polarizer roll into the unwinding roller 5, then fix the support plate 4, move the two clamping rings 6 to contact the two ends of the polarizer roll, and turn the second mounting bolt 7 to screw it into the first screw hole 501, thereby fixing the clamping ring 6, completing the installation and limiting work of the polarizer roll to prevent the polarizer roll from moving left and right and affecting the cutting. Then, One end of the polarizer roll is pulled out, passed around the guide rod 10, and then placed between the pressing rod 11 and the surface of the transport platform 1 to be pressed and fixed. The staff starts the first motor 9 and the first cylinder 15. The first motor 9 drives the guide rod 10 to rotate and transport the polarizer roll backward. After being flattened by the pressing rod 11, the polarizer roll is moved to the bottom of the cutting knife 16 for equidistant cutting to obtain the required size specifications. In this way, automatic feeding and cutting of the polarizer are realized, which greatly improves the cutting efficiency and speed.

[0028] Example 2: Based on Example 1, please refer to Figure 3 The front of the transport platform 1 is provided with four guide slots 18 which are symmetrically distributed in pairs. The guide slots 18 are arranged at an angle to facilitate the polarizer to enter the transport platform 1. A guide plate 19 for guiding the polarizer is slidingly provided on the guide slot 18. A fourth mounting bolt 20 is threadedly provided on the guide plate 19. A second bolt hole 21 matching the fourth mounting bolt 20 is provided on the surface of the transport platform 1 on the front side of the guide slot 18.

[0029] Before cutting the polarizer, first rotate the fourth mounting bolt 20 to disengage it from the second bolt hole 21, then adjust the guide plate 19 to a suitable position according to the width of the polarizer roll, and then rotate the fourth mounting bolt 20 in the opposite direction to screw it into the second bolt hole 21, thereby fixing the guide plate 19. In this way, during the polarizer conveying process, the guide plate 19 can limit the position of the left and right sides of the polarizer and guide it to prevent the polarizer from deviating and keep it in the center position to ensure the subsequent cutting effect.

[0030] See also Figure 6 A second mounting bracket 22 is fixedly connected to the rear side of the transport platform 1, and a second motor 23 is installed on the top of the second mounting bracket 22. A material removal rod 24 for removing the polarizer is rotatably installed at the rear of the transport platform 1, and the material removal rod 24 is connected to the output shaft of the second motor 23.

[0031] See also Figure 7 and Figure 8 The top of the bottom plate 25 is provided with a guide plate 35 located on the left and right sides of the first discharge box 28, and the guide plate 35 is used to guide the first discharge box 28.

[0032] When the polaroid is cut, the second motor 23 drives the material removal rod 24 to rotate, so that the material removal rod 24 brings the cut polaroid out and pushes it into the second material discharge box 33, realizing automatic discharge and improving the overall production efficiency. When the polaroid stored in the second material discharge box 33 reaches a certain amount, the clamping block 34 is removed, and the two sides of the second material discharge box 33 lose their fixation. Under the action of gravity, the second material discharge box 33 compresses the return spring 31 to descend, and after the second material discharge box 33 moves down and is parallel to the first material discharge box 28, the second cylinder 27 is started, and the movable rod of the second cylinder 27 is extended to push the first material discharge box 28 backward, so that the first material discharge box 28 pushes the second material discharge box 33 out, and the first material discharge box 28 replaces the position of the second material discharge box 33. At the same time, the concave plate 29 on the first material discharge box 28 is clamped into the second guide rod 32, realizing automatic box changing, thereby eliminating the need for manual intervention and reducing labor input.

[0033] Those skilled in the art should understand that the above embodiments do not limit the present invention in any form, and any technical solutions obtained by equivalent replacement or equivalent transformation fall within the protection scope of the present invention.

Claims

1. A polarizer cutting device, characterized in that it includes A material transport platform (1) is provided, support plates (4) are provided on both sides of the material transport platform (1) through hinges (2), the support plates (4) are fixed to the material transport platform (1) through first mounting bolts (3), the two support plates (4) jointly clamp a discharge roller (5) for loading a polarizer film roll, a plurality of first screw holes (501) are provided at both ends of the discharge roller (5), a retaining ring (6) is provided at both ends of the discharge roller (5), a plurality of second mounting bolts (7) are threadedly provided on the retaining ring (6), the second mounting bolts (7) are used to fix the retaining ring (6), a first mounting bracket (8) is fixedly connected to the side of the front of the material transport platform (1), a first motor (9) is installed on the first mounting bracket (8), and a first motor (9) is installed in the middle of the material transport platform (1). A guide rod (10) for conveying polaroids is rotatably installed on the front side, and the guide rod (10) is connected to the output shaft of the first motor (9). A pressing rod (11) for pressing the polaroids is provided on the rear side of the middle of the transport platform (1). A third mounting bolt (12) is provided on the right side of the rear of the transport platform (1), and the third mounting bolt (12) is threadedly connected to the right end of the pressing rod (11). A first guide rod (13) for guiding the pressing rod (11) is provided on the left side of the rear of the transport platform (1). A symmetrically distributed connecting frame (14) is provided at the rear of the transport platform (1), and the two connecting frames (14) are jointly provided with a first cylinder (15). A cutting knife (16) is provided on the movable rod of the first cylinder (15).

2. The polarizer cutting device according to claim 1, wherein: The cutting knife (16) is externally covered with a protective cover (17).

3. The polarizer cutting device according to claim 2, wherein: A plurality of guide slots (18) are provided on the surface of the material transport platform (1), a guide plate (19) for guiding the polarizer is slidably provided on the guide slots (18), a fourth mounting bolt (20) is threadedly provided on the guide plate (19), and a second bolt hole (21) matching the fourth mounting bolt (20) is provided on the surface of the material transport platform (1) at the front side of the guide slots (18).

4. The polarizer cutting device according to claim 3, wherein: The guide groove plate (18) is arranged in an inclined manner.

5. The polarizer cutting device according to claim 4, wherein: A second mounting bracket (22) is fixedly connected to the side of the rear portion of the transport platform (1), a second motor (23) is mounted on the second mounting bracket (22), and a material removal rod (24) for removing the polarizer is rotatably mounted on the rear portion of the transport platform (1), the material removal rod (24) being connected to the output shaft of the second motor (23).

6. The polarizer cutting device according to claim 5, wherein: The lower rear portion of the material transport platform (1) is provided with a bottom plate (25), the top of the bottom plate (25) is fixedly connected to a support frame (26), a second cylinder (27) is installed on the support frame (26), a first discharge box (28) is placed on the top of the bottom plate (25), both sides of the bottom plate (25) are fixedly connected to guide sleeves (30), a second guide rod (32) is slidably provided inside the guide sleeve (30), and the second guide rod (32) is in contact with the guide sleeve (30). A return spring (31) is connected between the sleeve (30), and the two second guide rods (32) are jointly provided with a second discharge box (33) for collecting polaroids. Both sides of the first discharge box (28) and the second discharge box (33) are fixedly connected with a concave plate (29), and a clamping block (34) is provided on the concave plate (29). Both sides of the first discharge box (28) and the second discharge box (33) are provided with a clamping groove matching the clamping block (34).

7. The polarizer cutting device according to claim 6, wherein: The top of the bottom plate (25) is provided with guide plates (35) located on the left and right sides of the first discharge box (28).