Calendering device for natural rubber product production
By introducing an automated loading and demolding transfer system into the calendering device, the problems of low efficiency and poor safety of manual rubber raw materials are solved, and efficient automated production and safe operation of rubber products are achieved.
Patent Information
- Application Number
- CN202422306420.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-20
AI Technical Summary
In the production of existing rubber products, manual delivery of rubber raw materials has low efficiency, high cost, high safety risks, and high labor intensity for manual delivery, which affects production efficiency and safety.
The calendering device including the feeding and the demolding transport part is adopted, and the motor-driven screw and electric suction cup are used to achieve automatic conveying and demolding of rubber raw materials to avoid manual contact.
It improves work efficiency, reduces workers' labor intensity, enhances operational safety, and protects workers' personal safety.
Smart Images

Figure CN223211758U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber product production, in particular to a calendering device for producing natural rubber products. Background Art
[0002] Rubber products refer to the production of various rubber products using natural and synthetic rubber as raw materials, including rubber products recycled from waste rubber. Synthetic rubber production has significantly surpassed natural rubber, with styrene-butadiene rubber (SBR) producing the largest output. Calendering involves pressing a rubber compound through a calender to form sheets of a specific shape and size. This is why a calender is required. A calender consists of two or more rollers arranged in a specific pattern, which, at a specific temperature, press and stretch rubber or plastic into sheets of a specific thickness and surface shape. It can also coat fiber cords, canvas, or steel cords with rubber.
[0003] Calendering is suitable for making simple sheet and plate products. It is a method of pressing the mixed rubber into a certain shape and size of rubber through a calender. It is called calendering molding. Some rubber products, such as tires, tapes, hoses, etc. The textile fiber materials used must be coated with a thin layer of glue. Coating glue on the fiber is also called gluing or rubbing glue. The gluing process is generally completed on the calender. The fiber material needs to be dried and dipped in glue before calendering. The purpose of drying is to reduce the water content of the fiber material to prevent water evaporation and bubbling, and to increase the temperature of the fiber material to ensure the quality of the calendering process. Dipping is a necessary process before gluing. The purpose is to improve the bonding performance of the fiber material and the rubber.
[0004] In the production process of rubber seals, the rubber raw materials must first be mixed, and then manually transported to the rollers of the calender for sheeting. However, this manual handling method has significant drawbacks: manual handling is not only inefficient but also has high labor costs; the mixed rubber raw materials are not only heavy but also hot, making it difficult for workers to handle, and are prone to burns during the handling process, resulting in a low work safety factor. Currently, most production processes use manual feeding, but this is labor-intensive, poses certain safety risks to workers, and results in low production efficiency. Summary of the Invention
[0005] In view of this, the purpose of the present invention is to provide a calendering device for producing natural rubber products, which can realize the loading of rubber raw materials during calendering and the demoulding operation after calendering and molding.
[0006] The utility model is realized by the following method: a calendering device for producing natural rubber products, comprising a calendering machine, a first conveyor belt being provided on the left side of the calendering machine, a second conveyor belt being provided on the right side of the calendering machine, a loading piece for transferring rubber to the calendering machine being provided between the first conveyor belt and the calendering machine, and a demoulding transfer piece for demoulding after calendering being provided between the second conveyor belt and the calendering machine.
[0007] 14. The repairing kit for automotive dents, according to claim 13, wherein a bottom of the foot stand comprises a through-hole, and the two foot pieces comprise two bosses, wherein the bosses comprise a through-hole, a screw bolt, and a nut. The through-hole, the screw bolts comprise a through-hole, a screw core, and a nut. The through-hole, the screw core comprises a through-hole, and a nut. The two foot pieces comprise a through-hole, a screw bolt, and a nut.
[0008] Furthermore, the demolding transfer member includes a second support column, the second support column is arranged between the second conveyor belt and the calendering machine, a second support plate is provided on the upper surface of the second support column, and a fourth motor is embedded in the upper surface of the second support plate, a second turntable is provided on the output shaft of the fourth motor, a support seat is provided on the upper surface of the second turntable, and the support seat is arranged perpendicular to the second turntable, a third strip groove is opened on the right side of the support seat, a fifth motor is arranged in the third strip groove, the output end of the fifth motor is connected to the third screw, a second lifting seat is provided on the spiral sleeve of the third screw, a fourth strip groove is opened on the lower surface of the second lifting seat, a sixth motor is provided on the right side of the second lifting seat, the output end of the sixth motor is connected to the fourth screw, and the fourth screw is arranged in the fourth strip groove, a second moving block is provided on the spiral sleeve of the fourth screw, an adsorption frame is provided on the lower surface of the second moving block, an adsorption rod is provided in the adsorption frame, and a second electric suction cup is embedded at equal distances between the adsorption frame and the lower surface of the adsorption rod.
[0009] The beneficial effects of the present invention are as follows: the present invention adds a feeding piece and a demoulding transfer piece to the device, which can realize the transportation of rubber products to the calender for feeding, thereby realizing the calendering operation of the rubber products. After calendering, the rubber products can be demoulded, avoiding direct contact between operators and raw materials, reducing the workload of workers, improving work efficiency, and effectively improving the safety factor of workers during operation, protecting the personal safety of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a structural diagram of the present utility model.
[0011] Figure 2 Schematic diagram of the structure of the adsorption frame. DETAILED DESCRIPTION
[0012] The present invention will be further described below with reference to the accompanying drawings.
[0013] See also Figure 1 and Figure 2 As shown, the utility model provides an embodiment: a calendering device for producing natural rubber products, including a calender 1, a first conveyor belt 2 is provided on the left side of the calender 1, a second conveyor belt 3 is provided on the right side of the calender 1, a loading member 4 for transferring the rubber to the calender 1 is provided between the first conveyor belt 2 and the calender 1, and a demolding transfer member 5 for demolding after calendering is provided between the second conveyor belt 3 and the calender 1. The loading member 4 enables the rubber raw material on the first conveyor belt 2 to be transferred to the calender 1 for calendering, and after calendering, the rubber raw material can be demolded and transferred through the demolding transfer member 5.
[0014] Please continue reading Figure 1As shown, in one embodiment of the present invention, the feeding member 4 includes a first support column 41, the first support column 41 is arranged between the first conveyor belt 2 and the calender 1, the upper surface of the first support column 41 is provided with a first support plate 42, the upper surface of the first support plate 42 is embedded with a first motor 43, the output shaft of the first motor 43 is provided with a first turntable 44, the upper surface of the first turntable 44 is provided with a fixing seat 45, and the fixing seat 45 is arranged perpendicular to the first turntable 44, the left side of the fixing seat 45 is provided with a first strip groove 46, the first strip groove 46 is provided with a second motor 47, the second motor The output end of the machine 47 is connected to a first screw 48, and a first lifting seat 49 is spirally sleeved on the first screw 48, and the first lifting seat 49 is arranged perpendicular to the fixed seat 45. A second strip groove 6 is opened on the lower surface of the first lifting seat 49, and a third motor 61 is provided on the left side of the first lifting seat 49. The output end of the third motor 61 is connected to a second screw 62, and the second screw 62 is arranged in the second strip groove 6. A first moving block 63 is spirally sleeved on the second screw 62, and an adsorption plate 64 is provided on the lower surface of the first moving block 63. The lower surface of the adsorption plate 64 is provided with a first electric suction cup 65 at equal distances. The first motor 43 can drive the first turntable 44 to rotate, thereby transferring the rubber on the first conveyor belt 2 to the calender 1 for calendering. The second motor 47 can drive the first screw 48 to rotate, thereby driving the first lifting seat 49 to move up and down. The third motor 61 can drive the second screw 62 to rotate, thereby driving the first moving block 63 to move left and right. The first electric suction cup 65 on the adsorption plate 64 can adsorb and transfer the rubber raw materials.
[0015] Please continue reading Figure 1 and Figure 2As shown, in one embodiment of the present invention, the demoulding transfer member 5 includes a second support column 51, the second support column 51 is arranged between the second conveyor belt 3 and the calender 1, the upper surface of the second support column 51 is provided with a second support plate 52, the upper surface of the second support plate 52 is embedded with a fourth motor 53, the output shaft of the fourth motor 53 is provided with a second turntable 54, the upper surface of the second turntable 54 is provided with a support seat 55, and the support seat 55 is arranged perpendicular to the second turntable 54, the right side of the support seat 55 is provided with a third strip groove 56, the third strip groove 56 is provided with a fifth motor 57, the fifth motor The output end of 57 is connected to a third screw 58, and a second lifting seat 59 is spirally sleeved on the third screw 58. A fourth strip groove 7 is opened on the lower surface of the second lifting seat 59, and a sixth motor 71 is provided on the right side of the second lifting seat 59. The output end of the sixth motor 71 is connected to a fourth screw 72, and the fourth screw 72 is arranged in the fourth strip groove 7. A second moving block 73 is spirally sleeved on the fourth screw 72, and an adsorption frame 74 is provided on the lower surface of the second moving block 73. An adsorption frame 74 is provided, and an adsorption rod 75 is provided in the adsorption frame 74. Second electric suction cups 76 are embedded at equal distances on the lower surfaces of the adsorption frame 74 and the adsorption rod 75. The fourth motor 53 can drive the second turntable 54 to rotate, and the fifth motor 57 can drive the third screw 58 to rotate. The rotation of the third screw 58 can drive the second lifting seat 59 to move up and down, thereby driving the adsorption frame 74 to move up and down. The second electric suction cup 76 can adsorb the calendered rubber, thereby transferring the calendered rubber to the second conveyor belt 3 and transferring it to the next step to realize the demolding of the rubber. The sixth motor 71 can drive the fourth screw 72 to rotate. The rotation of the fourth screw 72 can drive the second moving block 73 to move left and right, thereby realizing the transfer of the calendered rubber.
[0016] The motor, electric suction cup, conveyor belt and calender in the present invention are all prior art, and those skilled in the art can clearly understand them, so they will not be described in detail here.
[0017] The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the present invention.
Claims
1. A calendering device for producing natural rubber products, comprising a calender, characterized in that: A first conveyor belt is provided on the left side of the calender, a second conveyor belt is provided on the right side of the calender, a loading piece for transferring the rubber to the calender is provided between the first conveyor belt and the calender, and a demolding transfer piece for demolding after calendering is provided between the second conveyor belt and the calender.
2. A calendering device for producing natural rubber products according to claim 1, characterized in that: The loading member includes a first support column, the first support column is arranged between the first conveyor belt and the calendering machine, the upper surface of the first support column is provided with a first support plate, the upper surface of the first support plate is embedded with a first motor, the output shaft of the first motor is provided with a first turntable, the upper surface of the first turntable is provided with a fixed seat, and the fixed seat is arranged perpendicular to the first turntable, the left side of the fixed seat is provided with a first strip groove, the first strip groove is provided in the second motor, the output end of the second motor is connected to the first screw, and the first lifting seat is arranged perpendicular to the fixed seat, the second strip groove is provided on the lower surface of the first lifting seat, the left side of the first lifting seat is provided with a third motor, the output end of the third motor is connected to the second screw, the second screw is arranged in the second strip groove, the second screw is spirally sleeved with a first moving block, the lower surface of the first moving block is provided with an adsorption plate, and the lower surface of the adsorption plate is equidistantly provided with a first electric suction cup.
3. The calendering device for producing natural rubber products according to claim 1, characterized in that: The demolding transfer member includes a second support column, the second support column is arranged between the second conveyor belt and the calendering machine, a second support plate is provided on the upper surface of the second support column, and a fourth motor is embedded in the upper surface of the second support plate, a second turntable is provided on the output shaft of the fourth motor, a support base is provided on the upper surface of the second turntable, and the support base is arranged perpendicular to the second turntable, a third strip groove is provided on the right side of the support base, a fifth motor is provided in the third strip groove, the output end of the fifth motor is connected to a third screw, a second lifting seat is provided on the spiral sleeve of the third screw, a fourth strip groove is provided on the lower surface of the second lifting seat, a sixth motor is provided on the right side of the second lifting seat, the output end of the sixth motor is connected to the fourth screw, and the fourth screw is arranged in the fourth strip groove, a second moving block is provided on the spiral sleeve of the fourth screw, an adsorption frame is provided on the lower surface of the second moving block, an adsorption rod is provided in the adsorption frame, and a second electric suction cup is embedded equidistantly between the adsorption frame and the lower surface of the adsorption rod.