90-degree turnover discharging manipulator for injection molding machine

By designing a 90-degree flip cutting robot for injection molding machines, the combination of fixed rails, transverse rails and mobile rails is used to achieve automatic flip and transfer of finished materials, solving the problem of low traditional manual transfer efficiency and improving the neat placement and processing efficiency of finished materials.

CN223211782UActive Publication Date: 2025-08-12EVERCAMEL DONGGUAN MOLD PLASTIC LTD
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Patent Information

Application Number
CN202422213142.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-08-12
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The material transfer efficiency of traditional finished materials is low, manual operation is inconvenient, and space is limited, which affects the subsequent processing efficiency.

Method used

A 90-degree flip-up feeding robot is designed for injection molding machines. Through the combination of fixed rail, transverse rail and mobile rail, the motor and driving gear drive clamps are used to achieve 90-degree flip and transfer of finished materials.

Benefits of technology

It improves the transfer efficiency of finished materials, realizes the neat placement of finished materials, and facilitates subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a 90-degree turnover blanking manipulator for an injection molding machine, which relates to the technical field of blanking, and comprises fixed rails, the fixed rails are symmetrically arranged, a first sliding piece is arranged between the fixed rails in a sliding manner, the upper end of the first sliding piece is fixedly connected with a transverse rail, a second sliding piece is arranged on the side surface of the transverse rail in a sliding manner, and the second sliding piece is fixedly connected with the fixed rail. A driving gear is rotationally connected into the second sliding part, a motor is fixedly connected to the outer side end of the second sliding part, the output end of the motor is fixedly connected with the driving gear, a moving rail meshed with the driving gear in a matched mode is arranged on the side face of the second sliding part, and a discharging mechanical mechanism is arranged at the lower end of the moving rail. The utility model discloses a 90-degree turnover discharging manipulator for an injection molding machine. By arranging the discharging mechanical mechanism, a forward and reverse rotation motor drives a driving air cylinder to rotate by 90 degrees, then the driving air cylinder drives a clamping plate to take materials firstly, and then finished products are transferred to the next step to be processed in the front-back, left-right and up-down directions of a fixed rail, a transverse rail and a movable rail.
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Description

Technical Field

[0001] The utility model relates to the technical field of blanking, in particular to a 90-degree flip blanking manipulator for an injection molding machine. Background Art

[0002] After the injection molding machine produces the finished material, the finished material is discharged through the side of the injection molding machine. Traditionally, the finished materials are collected in a collection box after discharge and then transferred manually.

[0003] However, the traditional method of taking and discharging finished materials is to transfer them manually, but the space in the factory is limited, and the space for the transfer collection box is limited. In addition, the efficiency of manual material transfer is low, and the finished materials cannot be neatly arranged, which is inconvenient for the next step of processing the finished materials. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a 90-degree flip blanking robot for an injection molding machine, which solves the problems raised by the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a flipping and unloading robot for an injection molding machine, comprising fixed rails, which are symmetrically arranged, a first sliding member slidingly arranged between the fixed rails, the upper end of the first sliding member is fixedly connected to a cross rail, a second sliding member is slidingly arranged on the side of the cross rail, a driving gear is rotatably connected to the inside of the second sliding member, the outer end of the second sliding member is fixedly connected to a motor, the output end of the motor is fixedly connected to the driving gear, a movable rail matching and meshing with the driving gear is arranged on the side of the second sliding member, and a unloading mechanical mechanism is arranged at the lower end of the movable rail.

[0006] Furthermore, the unloading mechanical mechanism includes: a fixed plate, which is fixed to the lower end of the movable rail, the lower end of the fixed plate is fixedly connected to a connecting card, the inner side of the connecting card is rotatably connected to a rotating part, the lower end side of the rotating part is fixedly connected to a connecting plate, the lower end of the connecting plate is fixedly connected to a mounting plate, and the lower end of the mounting plate is provided with a clamping mechanism; a forward and reverse rotating motor, which is fixed to the side wall of the fixed plate, and the output end of the forward and reverse rotating motor is fixedly connected to the rotating part through the connecting card.

[0007] Furthermore, the side wall of the movable rail close to the second sliding member is fixedly connected to a rack, the rack is meshed with the driving gear, the outer end face of the second sliding member is fixedly connected to a limiting rod, a guide wheel is rotatably connected between the limiting rods, the outer end face of the movable rail is fixedly connected to the limiting bar, and the guide wheel is located in the limiting bar and is set to slide within the limiting bar.

[0008] Furthermore, the clamping mechanism includes: a driving cylinder, the output end of the driving cylinder is fixedly connected to a clamping plate, the clamping plates are symmetrically arranged, and the driving cylinders are arranged in sequence at the lower end of the mounting plate.

[0009] Furthermore, the upper end of the connecting card is plugged into the lower end of the fixing plate and fixedly connected by a fixing screw.

[0010] Furthermore, the mounting plate is provided with a plurality of mounting holes, and the mounting holes are arranged at equal intervals.

[0011] Compared with the above-mentioned background technology, the 90-degree flip unloading robot for the injection molding machine provided in this application includes an unloading mechanism with very mature technology today, and an unloading mechanical mechanism as the core component. Its principle relies on the movement of fixed rails, cross rails and movable rails to drive the clamping plate that can rotate 90 degrees to clamp the finished material, thereby transferring the finished material.

[0012] The utility model provides a 90-degree flip unloading robot for an injection molding machine. Compared with the prior art, it has the following beneficial effects:

[0013] The injection molding machine uses a 90-degree flip unloading robot; by setting up the unloading mechanical mechanism, the forward and reverse rotation motor drives the cylinder to rotate 90 degrees, and then drives the cylinder to drive the splint to take the material first, and then transfer the finished material to the next step of processing through the fixed rail, horizontal rail and movable rail in the front, back, left, right and up and down directions. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic structural diagram of the fixed rail, the first sliding member and the cross rail of the utility model;

[0016] Figure 3 This is a schematic structural diagram of the fixed rail, the first sliding member and the cross rail of the utility model;

[0017] Figure 4 for Figure 1 A schematic diagram of the structure enlarged in the middle;

[0018] Figure 5 for Figure 2 The enlarged structural diagram at B in the middle;

[0019] Figure 6 for Figure 3 Schematic diagram of the structure enlarged at point C in the middle;.

[0020] In the figure: 1. Fixed rail; 2. First sliding member; 3. Cross rail; 4. Second sliding member; 5. Driving gear; 6. Motor; 7. Moving rail; 8. Rack; 9. Limiting bar; 10. Limiting rod; 11. Guide wheel; 12. Fixed plate; 13. Connecting card; 14. Connecting plate; 15. Rotating member; 16. Mounting plate; 17. Driving cylinder; 18. Clamp; 19. Forward and reverse rotating motor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-6 The utility model provides a technical solution: a 90-degree flip blanking robot for an injection molding machine, comprising a fixed rail 1, the fixed rails 1 are symmetrically arranged, a first sliding member 2 is slidingly arranged between the fixed rails 1, the upper end of the first sliding member 2 is fixedly connected to a transverse rail 3, a second sliding member 4 is slidingly arranged on the side of the transverse rail 3, a driving gear 5 is rotatably connected to the second sliding member 4, the outer end of the second sliding member 4 is fixedly connected to a motor 6, the output end of the motor 6 is fixedly connected to the driving gear 5, a movable rail 7 is arranged on the side of the second sliding member 4 to mesh with the driving gear 5, and a blanking machine is arranged at the lower end of the movable rail 7 Mechanical mechanism; the finished product after the injection molding machine is processed is clamped and transferred to the next step for further processing. The specific unloading mechanical mechanism moves up and down through the movable rail 7, and the movable rail 7 moves up and down through the rotation of the driving gear 5. The driving gear 5 moves left and right on the horizontal rail 3 with the second sliding member 4. The left and right movement can facilitate the removal of the finished material, and then the finished product is transferred to the other end by the front and back movement of the fixed rail 1. In order to cooperate with the unloading of the finished product, for the injection molding machine with side discharge, the unloading mechanical mechanism first contacts and clamps the finished product on the side, and then turns the finished product 90 degrees to the lower end to release and transfer the finished product.

[0023] like Figure 4 and Figure 6As shown, the blanking mechanical mechanism includes: a fixed plate 12, the fixed plate 12 is fixed to the lower end of the movable rail 7, the lower end of the fixed plate 12 is fixedly connected to a connecting card 13, the inner side of the connecting card 13 is rotatably connected to a rotating member 15, the lower end side of the rotating member 15 is fixedly connected to a connecting plate 14, the lower end of the connecting plate 14 is fixedly connected to a mounting plate 16, and the lower end of the mounting plate 16 is provided with a clamping mechanism; a forward and reverse rotating motor 19, the forward and reverse rotating motor 19 is fixed to the side wall of the fixed plate 12, and the output end of the forward and reverse rotating motor 19 passes through the connecting card 13 and is fixed to the rotating member 15 Connection; The fixed plate 12 moves with the up and down movement of the movable rail 7. The connecting card 13 fixed at the lower end of the fixed plate 12 is internally connected to a rotating member 15, and the rotating member 15 is driven by a forward and reverse rotation motor 19. The forward and reverse rotation motor 19 is set to rotate 90 degrees forward and backward, so that it can cooperate with the injection molding machine and the unloading place. A connecting plate 14 is fixed at the lower end of the rotating member 15, and a mounting plate 16 is fixed at the lower end of the connecting plate 14. The clamping mechanism is fixed by the lower end of the mounting plate 16, and the finished product is clamped by the clamping mechanism. The clamping mechanism can be controlled to clamp and release the finished product.

[0024] like Figure 1 and Figure 5 As shown, the side wall of the movable rail 7 close to the second sliding member 4 is fixedly connected with a rack 8, the rack 8 is meshed with the driving gear 5, the outer end face of the second sliding member 4 is fixedly connected with a limit rod 10, and a guide wheel 11 is rotatably connected between the limit rods 10, the outer end face of the movable rail 7 is fixedly connected with the limit bar 9, and the guide wheel 11 is located in the limit bar 9 and is set for limiting sliding; the specific steps of the movement of the movable rail 7 are to drive the driving gear 5 to rotate by the motor 6, and the driving gear 5 drives the rack 8 to move up and down, and then drives the movable rail 7 to move up and down through the rack 8. When the movable rail 7 moves up and down, it is limited by the guide wheel 11 at the outer end, and the guide wheel 11 is located in the middle of the limit bar 9 and rotates.

[0025] like Figure 4 As shown, the clamping mechanism includes: a driving cylinder 17, the output end of the driving cylinder 17 is fixedly connected to a clamping plate 18, the clamping plates 18 are symmetrically arranged, and the driving cylinders 17 are arranged in sequence at the lower end of the mounting plate 16; the driving cylinder 17 starts the opening and closing of the clamping plates 18, and the opening and closing of the clamping plates 18 clamps and places the finished material, and multiple groups of driving cylinders 17 are arranged at the lower end of the mounting plate 16 to improve the unloading efficiency of the finished product.

[0026] like Figure 6 As shown, the upper end of the connecting card 13 is plugged into the lower end of the fixing plate 12 and fixedly connected by a fixing screw; after the connecting card 13 is plugged into the fixing plate 12, it is fixed by a fixing screw, which facilitates the disassembly and installation of the connecting card 13, and further facilitates the replacement of the connecting card 13.

[0027] like Figure 6As shown, the mounting plate 16 is provided with a plurality of mounting holes, and the mounting holes are arranged at equal intervals; the arrangement of multiple mounting holes can add more driving cylinders 17, and thus can increase or decrease according to the amount of finished products at one time.

[0028] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A 90-degree flip blanking robot for an injection molding machine, comprising fixed rails (1), the fixed rails (1) being symmetrically arranged, a first sliding member (2) being slidably arranged between the fixed rails (1), a transverse rail (3) being fixedly connected to the upper end of the first sliding member (2), a second sliding member (4) being slidably arranged on the side of the transverse rail (3), and characterized in that: The second sliding member (4) is rotatably connected to a driving gear (5), the outer end of the second sliding member (4) is fixedly connected to a motor (6), the output end of the motor (6) is fixedly connected to the driving gear (5), and the side of the second sliding member (4) is provided with a movable rail (7) that matches and meshes with the driving gear (5), and the lower end of the movable rail (7) is provided with a material unloading mechanism.

2. The 90-degree flip blanking robot for injection molding machine according to claim 1, characterized in that: The blanking mechanical mechanism comprises: A fixed plate (12), the fixed plate (12) is fixed to the lower end of the movable rail (7), the lower end of the fixed plate (12) is fixedly connected to a connecting card (13), the inner side of the connecting card (13) is rotatably connected to a rotating member (15), the lower end side of the rotating member (15) is fixedly connected to a connecting plate (14), the lower end of the connecting plate (14) is fixedly connected to a mounting plate (16), and the lower end of the mounting plate (16) is provided with a clamping mechanism; A forward and reverse rotating motor (19) is fixed to a side wall of the fixed plate (12), and an output end of the forward and reverse rotating motor (19) passes through a connecting card (13) and is fixedly connected to the rotating member (15).

3. The 90-degree flip blanking robot for injection molding machine according to claim 2, characterized in that: The side wall of the movable rail (7) close to the second sliding member (4) is fixedly connected with a rack (8), and the rack (8) is meshed with the driving gear (5). The outer end surface of the second sliding member (4) is fixedly connected with a limiting rod (10), and a guide wheel (11) is rotatably connected between the limiting rods (10). The outer end surface of the movable rail (7) is fixedly connected with a limiting strip (9), and the guide wheel (11) is located in the limiting strip (9) and is slidingly arranged in a limited manner.

4. The 90-degree flip blanking robot for injection molding machine according to claim 2, characterized in that: The clamping mechanism comprises: A driving cylinder (17) is provided, wherein the output end of the driving cylinder (17) is fixedly connected to a clamping plate (18), the clamping plates (18) are symmetrically arranged, and the driving cylinders (17) are sequentially arranged at the lower end of the mounting plate (16).

5. The 90-degree flip blanking robot for injection molding machine according to claim 2, characterized in that: The upper end of the connection card (13) is plugged into the lower end of the fixed plate (12) and fixedly connected via a fixing screw.

6. The 90-degree flip blanking robot for injection molding machine according to claim 4, characterized in that: The mounting plate (16) is provided with a plurality of mounting holes, and the mounting holes are arranged at equal intervals.