LED lamp cup injection mold
By introducing a circulating cooling system of compressor, cooling box and S-shaped condensate tube into the LED lamp cup injection mold, the problem of poor cooling effect is solved, rapid cooling and shaping is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422441478.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing LED lamp cup injection molds lack effective cooling mechanisms, resulting in poor cooling effect, long forming time, and reduced production efficiency.
A mold structure including a compressor, a cooling box, a lower mold and a bottom support plate is designed. The circulating coolant between the S-shaped condensate tube and the spiral through the circulating coolant is achieved quickly, and the cooling liquid is used to exchange heat between the S-shaped condensate tube and the spiral through the spiral through the cooling liquid to improve the cooling efficiency.
The rapid cooling and shaping of LED lamp cups is achieved, which improves production efficiency and shortens the forming time.
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Figure CN223211790U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED lamp cup production, in particular to an LED lamp cup injection mold. Background Art
[0002] The name of the lamp cup comes from the fact that it imitates the shape of the entire lamp body like a funnel. This design allows the lamp body to be tightly connected to the bottom of the lamp head, while also protecting the wick and playing a role in focusing light. With the advancement of technology, we gradually find that lamp cups made of plastic have been used more and more widely because of their lightness and durability. In the process of making lamp cups, injection molds play a vital role.
[0003] According to the application number CN201920167885.2, an LED lamp cup injection mold is disclosed, which includes a base, a mounting seat is provided at the top of the base, a lower mold is provided at the top of the mounting seat, symmetrically distributed lifting cylinders are provided on the left and right sides of the mounting seat, the telescopic ends of the lifting cylinders are connected to the lifting plates, the bottom end of the lifting plates is provided with an upper mold, a cavity is provided in the lower mold, an ejection mechanism is provided at the bottom end of the cavity, a runner is provided on the upper mold, the runner is used to connect the cavity, a glue injection port corresponding to the runner is provided on the surface of the lifting plate, and a number of symmetrically distributed buffer mechanisms are provided on the left and right sides of the mounting seat. The utility model uses appropriate buffer mechanisms to buffer the impact force during mold closing, reduces the collision between the upper and lower molds, avoids mold damage, extends the service life of the mold, and makes it easy to remove the product after molding.
[0004] It does not have a cooling mechanism and only cools the surface of the mold during use, which has a poor cooling effect. The LED lamp cup molding and fixing time is long, which greatly reduces the efficiency of LED lamp cup production.
[0005] Based on this, it is necessary to propose an LED lamp cup injection mold. Utility Model Content
[0006] In response to the deficiencies of the existing technology, the present invention provides an LED lamp cup injection mold, which has the advantage of being able to quickly cool and shape the LED lamp cup formed in the mold, thereby improving the production efficiency of the LED lamp cup and solving the problems raised in the background technology.
[0007] The utility model provides the following technical solutions: an LED lamp cup injection mold, comprising a bottom plate, a compressor, a cooling box, a lower mold and a bottom support plate,
[0008] Both ends of the lower surface of the bottom plate are fixedly connected to support plates, the compressor is arranged on the lower surface of the bottom plate, the connection port of the compressor is fixedly connected to an S-shaped condenser tube, the cooling box is arranged on the upper surface of the bottom plate, the S-shaped condenser tube is arranged inside the cooling box, the lower mold is arranged on the upper surface of the bottom plate, a spiral groove is opened in the side wall of the lower mold, and the spiral groove is connected to the S-shaped condenser tube;
[0009] The bottom support plate is arranged at the bottom of the lower mold, and a sliding rod is fixedly connected to the lower surface of the bottom support plate. The sliding rod is slidably plugged into the bottom end of the lower mold, and the sliding rod passes through the surface of the bottom plate.
[0010] Preferably, two limit frames are fixedly connected to the upper surface of the base plate, and the two limit frames are respectively located on both sides of the lower mold. The surfaces of the limit frames are threadedly connected with fastening bolts, and the ends of the fastening bolts are in contact with the surface of the lower mold.
[0011] Preferably, the end of the S-shaped condenser tube is fixedly connected, the side wall of the lower mold is provided with an interface, the spiral groove is connected to the interface, and the interface corresponds to the position.
[0012] Preferably, a nozzle is fixedly connected to the top wall of the cooling box, a water pipe is fixedly connected to the connecting port of the nozzle, a water pump is fixedly connected to the bottom end of the water pipe, and the water pump is located at the bottom end of the cooling box.
[0013] Preferably, a breathable and waterproof curtain is fixedly connected to one side surface of the cooling box, and a cooling air unit is fixedly connected to the other side surface of the cooling box.
[0014] Preferably, the bottom end of the base plate is fixedly connected to an electric telescopic rod, the bottom end of the base plate is fixedly connected to an adjustment plate, and the bottom end of the sliding rod is fixedly connected to the adjustment plate via a screw.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] This type of LED lamp cup injection mold is equipped with a compressor, a cooling box, a lower mold and a bottom support plate. After the lower mold is fixedly installed on the upper surface of the bottom plate, the S-shaped condenser tube will be connected to the spiral groove opened around the side wall of the lower mold. The compressor is used to circulate the coolant between the S-shaped condenser tube and the spiral groove. When the coolant brings the heat in the lower mold to the S-shaped condenser tube, the S-shaped condenser tube can be quickly cooled inside the nozzle. When the coolant in the S-shaped condenser tube re-enters the spiral groove, heat exchange is achieved on the lower mold, so that the LED lamp cup inside the lower mold is quickly cooled and shaped, which greatly improves its processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is a schematic diagram of the overall structure of the device of the utility model;
[0019] Figure 2 This is a schematic diagram of the upper surface structure of the bottom plate of the utility model;
[0020] Figure 3 This is a schematic diagram of the cooling box structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the lower mold of the present invention.
[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0023] 100, bottom plate; 101, support plate; 102, limit frame; 103, fastening bolts;
[0024] 200, compressor; 201, S-shaped condenser; 203, valve port;
[0025] 300, cooling box; 301, breathable waterproof curtain; 302, cooling unit; 303, sprinkler; 304, water pipe; 305, water pump;
[0026] 400, lower mold; 401, spiral groove; 402, interface;
[0027] 500, bottom support plate; 501, slide bar; 502, screw;
[0028] 600. Electric telescopic rod; 601. Adjustment plate. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figure 1-4 An LED lamp cup injection mold includes a base plate 100, a compressor 200, a cooling box 300, a lower mold 400 and a bottom support plate 500.
[0031] Support plates 101 are fixedly connected to both ends of the lower surface of the bottom plate 100. The compressor 200 is arranged on the lower surface of the bottom plate 100. The connection port of the compressor 200 is fixedly connected to an S-shaped condenser tube 201. The cooling box 300 is arranged on the upper surface of the bottom plate 100. The S-shaped condenser tube 201 is arranged inside the cooling box 300. The lower mold 400 is arranged on the upper surface of the bottom plate 100. A spiral groove 401 is opened in the side wall of the lower mold 400, and the spiral groove 401 is connected to the S-shaped condenser tube 201.
[0032] The bottom support plate 500 is arranged at the bottom of the lower mold 400. The lower surface of the bottom support plate 500 is fixedly connected with a sliding rod 501. The sliding rod 501 is slidably plugged into the bottom end of the lower mold 400, and the sliding rod 501 passes through the surface of the bottom plate 100.
[0033] After the lower mold 400 is fixedly installed on the upper surface of the base plate 100, the S-shaped condenser 201 will be connected to the spiral groove 401 opened around the side wall of the lower mold 400, and the coolant circulation is realized between the S-shaped condenser 201 and the spiral groove 401 through the compressor 200. When the coolant brings the heat in the lower mold 400 to the S-shaped condenser 201, the S-shaped condenser 201 can be quickly cooled inside the nozzle 303, so that when the coolant in the S-shaped condenser 201 re-enters the spiral groove 401, heat exchange is realized on the lower mold 400, so that the LED lamp cup inside the lower mold 400 is quickly cooled and shaped.
[0034] After the LED lamp cup inside the lower mold 400 is cooled and formed, the movable bottom support plate 500 can push the LED lamp cup out from the interior of the lower mold 400, making it convenient to collect the finished LED lamp cup.
[0035] For further preference, see Figure 1 、 Figure 2 Two limiting frames 102 are fixedly connected to the upper surface of the base plate 100. The two limiting frames 102 are located on either side of the lower mold 400. Fastening bolts 103 are threadedly connected to the surfaces of the limiting frames 102. The ends of the fastening bolts 103 are in contact with the surface of the lower mold 400. The lower mold 400 can be placed between the two limiting frames 102 and the fastening bolts 103 are tightened to fix the lower mold 400 in place.
[0036] For further preference, see Figure 1 、 Figure 2 and Figure 4 The end of the S-shaped condenser tube 201 is fixedly connected to 202. The side wall of the lower mold 400 is provided with an interface 402. The spiral groove 401 is connected to the interface 402. The interface 402 corresponds to the position of 202. The coolant in the S-shaped condenser tube 201 can be passed into the interior of the spiral groove 401 through the interface 402, realizing water circulation.
[0037] For further preference, see Figure 2 、 Figure 3 A nozzle 303 is fixedly connected to the top wall of the cooling box 300. A water pipe 304 is fixedly connected to the connection port of the nozzle 303. The bottom end of the water pipe 304 is fixedly connected to a water pump 305. The water pump 305 is located at the bottom end of the cooling box 300. The water pump 305 can extract water from the bottom of the cooling box 300 and spray it onto the surface of the S-shaped condenser tube 201 through the nozzle 303.
[0038] For further preference, see Figure 1 、 Figure 2 A breathable and waterproof curtain 301 is fixedly connected to one side of the cooling box 300, and a cooling unit 302 is fixedly connected to the other side of the cooling box 300. The breathable and waterproof curtain 301 and the cooling unit 302 form convection within the cooling box 300, cooling the S-shaped condenser tube 201. At the same time, the water on the surface of the S-shaped condenser tube 201 can increase the cooling rate of the S-shaped condenser tube 201.
[0039] For further preference, see Figure 2 、 Figure 3 and Figure 4 The bottom end of the base plate 100 is fixedly connected to an electric telescopic rod 600, which is also fixedly connected to an adjustment plate 601. The bottom end of the slide rod 501 is fixedly connected to the adjustment plate 601 via screws 502. The electric telescopic rod 600 drives the adjustment plate 601 to move, which in turn drives the bottom support plate 500 to move inside the lower mold 400, thereby conveniently ejecting the LED lamp cup formed and fixed inside the lower mold 400.
[0040] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0041] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An LED lamp cup injection mold, comprising a base plate (100), a compressor (200), a cooling box (300), a lower mold (400) and a bottom support plate (500), characterized in that: Both ends of the lower surface of the bottom plate (100) are fixedly connected with support plates (101), the compressor (200) is arranged on the lower surface of the bottom plate (100), and the connection port of the compressor (200) is fixedly connected with an S-shaped condenser (201), the cooling box (300) is arranged on the upper surface of the bottom plate (100), and the S-shaped condenser (201) is arranged inside the cooling box (300), and the lower mold (400) is arranged on the upper surface of the bottom plate (100), and a spiral groove (401) is opened in the side wall of the lower mold (400), and the spiral groove (401) is connected to the S-shaped condenser (201); The bottom support plate (500) is arranged at the bottom of the lower mold (400), and the lower surface of the bottom support plate (500) is fixedly connected with a sliding rod (501), and the sliding rod (501) is slidably plugged into the bottom end of the lower mold (400), and the sliding rod (501) passes through the surface of the bottom plate (100).
2. The LED lamp cup injection mold according to claim 1, characterized in that: Two limit frames (102) are fixedly connected to the upper surface of the base plate (100), and the two limit frames (102) are respectively located on both sides of the lower mold (400). The surface of the limit frame (102) is threadedly connected with a fastening bolt (103), and the end of the fastening bolt (103) is in contact with the surface of the lower mold (400).
3. The LED lamp cup injection mold according to claim 1, characterized in that: The end of the S-shaped condenser tube (201) is fixedly connected to (202), the side wall of the lower mold (400) is provided with an interface (402), the spiral groove (401) is connected to the interface (402), and the interface (402) corresponds to the position of (202).
4. The LED lamp cup injection mold according to claim 1, characterized in that: The top wall of the cooling box (300) is fixedly connected to a nozzle (303), the connection port of the nozzle (303) is fixedly connected to a water pipe (304), the bottom end of the water pipe (304) is fixedly connected to a water pump (305), and the water pump (305) is located at the bottom end of the cooling box (300).
5. The LED lamp cup injection mold according to claim 2, characterized in that: A breathable and waterproof curtain (301) is fixedly connected to one side surface of the cooling box (300), and a cooling air unit (302) is fixedly connected to the other side surface of the cooling box (300).
6. The LED lamp cup injection mold according to claim 1, characterized in that: The bottom end of the base plate (100) is fixedly connected to an electric telescopic rod (600), the bottom end of 600 is fixedly connected to an adjustment plate (601), and the bottom end of the sliding rod (501) is fixedly connected to the adjustment plate (601) via a screw (502).
Citation Information
Patent Citations
Injection mold for LED lamp cup
CN209755922U