Adjusting type hydraulic steel scrap packing machine
By introducing spraying, crushing and rolling mechanisms into the scrap steel baler, the problems of sludge cleaning and automatic discharge of scrap steel surfaces are solved, and an automated scrap steel treatment process is realized, which improves the practicality of the equipment.
Patent Information
- Application Number
- CN202422217701.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The traditional scrap steel baler does not clean the mud on the surface of the scrap steel before packaging, resulting in manual intervention, wasting human resources, and it is difficult for scrap steel to be automatically discharged after packaging.
During the transfer of scrap steel, its surface is cleaned by a spray mechanism, and then processed in a crushing and packaging mechanism, and finally, the cleaning, crushing and discharge of scrap steel is automatically completed by a push-out and discharge mechanism.
Automatic scrap steel cleaning, crushing and discharge is realized, improving the practicality of the equipment, reducing manual intervention and reducing operating costs.
Smart Images
Figure CN223211986U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of scrap steel balers, in particular to an adjustable hydraulic scrap steel baler. Background Art
[0002] A scrap baler is a device specifically designed for processing scrap steel and other metals. Powered by a hydraulic system, it compresses loose scrap steel and other materials into compact, regular shapes for easy storage, transportation, and reuse. Scrap balers are primarily used in the recycling and metal smelting industries. They compress various metal materials, including scrap metal, steel shavings, scrap steel, scrap iron, scrap copper, scrap aluminum, aluminum shavings, dismantled automobile shells, and used oil drums, into qualified furnace charge in various shapes, such as rectangular and cylindrical shapes, for easy storage, transportation, and return to the furnace for reuse. This not only reduces transportation and smelting costs but also increases furnace loading speed.
[0003] For example, in a type of prior art represented by the scrap steel baler disclosed in the utility model patent with application number 202220199000.9, its main structure includes a baling box body, an electric push rod, an extrusion wheel, an extrusion block, a slide groove and a notch, etc., and the scrap steel packaging is achieved through the coordination of the baling box body, the electric push rod, the extrusion wheel, the extrusion block, the slide groove and the notch, etc.
[0004] During the long-term accumulation of scrap steel, a large amount of dust may exist on the surface of the scrap steel. Traditional scrap steel balers do not clean the mud on the scrap steel before baling it. In addition, traditional scrap steel baling mechanisms require staff to discharge the mud after baling the scrap steel, wasting a lot of human resources. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an adjustable hydraulic scrap steel baler that starts a spraying mechanism to spray and clean the surface of the scrap steel during the conveying process, cleans the mud and dirt on the surface of the scrap steel, conveys the scrap steel to a crushing mechanism after cleaning, and presses and packs the scrap steel through a packing mechanism. The packaged scrap steel is discharged from the packing mechanism to the discharge mechanism by starting a pushing mechanism, thereby improving the practicality of the equipment.
[0006] The utility model discloses an adjustable hydraulic scrap steel baler, comprising a feeding mechanism; further comprising a spraying mechanism, a crushing mechanism, a packing mechanism, a pushing mechanism and a discharging mechanism, wherein the spraying mechanism is installed above the feeding mechanism, the crushing mechanism is located on the right side of the feeding mechanism, the packing mechanism is located on the right side of the crushing mechanism, the pushing mechanism is located below the crushing mechanism, and the discharging mechanism is located on the right side of the pushing mechanism; the scrap steel is placed on the feeding mechanism, and the scrap steel is conveyed by activating the feeding mechanism. During the process of conveying the scrap steel, the surface of the scrap steel is sprayed and cleaned by activating the spraying mechanism to clean mud and dirt on the surface of the scrap steel. After cleaning, the scrap steel is conveyed to the crushing mechanism, and a larger volume of scrap steel is crushed by activating the crushing mechanism. The crushed steel is discharged into the packing mechanism through the crushing mechanism, and the scrap steel is pressed and packed by the packing mechanism. The packaged scrap steel is discharged from the packing mechanism to the discharging mechanism by activating the pushing mechanism, and the packaged scrap steel is discharged by activating the discharging mechanism, thereby improving the practicality of the equipment.
[0007] Preferably, the feeding mechanism includes multiple drive shafts, multiple mounting brackets, a transmission network and a first motor. The front and rear ends of the multiple drive shafts are respectively mounted on the multiple mounting brackets. The transmission network is mounted on the multiple drive shafts. The output end of the first motor is connected to the front end of one of the drive shafts. The multiple mounting brackets respectively support the multiple drive shafts. The scrap steel is placed on the transmission network. By starting the first motor to rotate one of the drive shafts, the multiple drive shafts are rotated through the transmission network to transport the scrap steel, thereby improving the practicality of the equipment.
[0008] Preferably, the spray mechanism includes a first bracket, a spray pump, a pipeline, a spray pipe, a first support column and a collecting box, the bottom end of the spray pump is installed on the top of the first bracket, the input end of the spray pump is connected to the outer wall of the collecting box, the output end of the spray pump is connected to the input end of the pipeline, the output end of the pipeline is connected to the input end of the spray pipe, a plurality of nozzles are provided on the spray pipe, the spray pipe is installed on the top of the first support column, the bottom ends of the first support column and the collecting box are both installed on the top of the first bracket, and a filter plate is provided in the collecting box; the first bracket supports the spray pump, the first support column and the collecting box respectively, and the cleaning liquid is discharged into the pipeline by starting the spray pump, and is discharged into the spray pipe through the pipeline, and is discharged through the spray pipe to clean the scrap steel, and the cleaned sewage is collected and filtered through the collection box, and the first support column supports the spray pipe to improve the practicality of the equipment.
[0009] Preferably, the crushing mechanism includes a crushing box, multiple crushing rollers, multiple gears, a second motor and a discharge plate. The multiple crushing rollers are rotatably installed on the inner wall of the crushing box, and the multiple gears are respectively installed at the front ends of the multiple crushing rollers. The outer rings of the multiple gears are meshed with each other. The front end of one of the crushing rollers is connected to the output end of the second motor, and the discharge plate is obliquely installed at the bottom end of the crushing box. The scrap steel is placed in the crushing box, and the multiple gears are rotated by starting the second motor, and the scrap steel is crushed by the multiple crushing rollers. The crushed scrap steel is discharged into the packaging mechanism through the discharge plate, thereby improving the practicality of the equipment.
[0010] Preferably, the packaging mechanism includes a second bracket, a first hydraulic cylinder, an upper pressure plate, a packaging box, a lower pressure plate and a second hydraulic cylinder, the top end of the first hydraulic cylinder is installed on the second bracket, the upper pressure plate is located below the first hydraulic cylinder, the lower pressure plate is located below the packaging box, and the bottom end of the lower pressure plate is installed on the top end of the second hydraulic cylinder; the crushed scrap steel is discharged into the upper pressure plate through the second motor, and the scrap steel is squeezed and packaged by extending the first hydraulic cylinder and the second hydraulic cylinder respectively, and the packaged scrap steel is discharged into the packaging box by contracting the second hydraulic cylinder, thereby improving the practicality of the equipment.
[0011] Preferably, the ejection mechanism includes a third bracket, a mounting plate, a multi-stage electric cylinder and a push plate. The bottom end of the mounting plate is installed on the left side of the top of the third bracket, the left end of the multi-stage electric cylinder is installed on the right end of the mounting plate, and the right end of the multi-stage electric cylinder is connected to the left end of the push plate. The third bracket supports the mounting plate, and the mounting plate supports the multi-stage electric cylinder. By extending the multi-stage electric cylinder, the push plate discharges the packaged scrap steel onto the discharge mechanism, thereby improving the practicality of the equipment.
[0012] Preferably, the discharge mechanism includes a transmission box, multiple second support columns, multiple discharge shafts and a third motor. The bottom end of the transmission box is installed on the top of the multiple second support columns. The transmission box is provided with multiple output ends. The front and rear ends of the multiple discharge shafts are respectively installed on the multiple output ends of the transmission box. The output end of the third motor is connected to the input end of the transmission box; the multiple second support columns respectively support the transmission box, and the multiple discharge shafts are rotated by starting the third motor through the transmission box to discharge the packaged scrap steel, thereby improving the practicality of the equipment.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: scrap steel is placed on a feeding mechanism, the scrap steel is conveyed by starting the feeding mechanism, the surface of the scrap steel is sprayed and cleaned by starting the spraying mechanism during the conveying process of the scrap steel, and the mud and dirt on the surface of the scrap steel are cleaned, and the scrap steel is conveyed to the crushing mechanism after cleaning, and the larger volume of scrap steel is crushed by starting the crushing mechanism, and the crushed steel is discharged into the packaging mechanism through the crushing mechanism, and the scrap steel is pressed and packaged by the packaging mechanism, and the packaged scrap steel is discharged from the packaging mechanism to the discharge mechanism by starting the pushing mechanism, and the packaged scrap steel is discharged by starting the discharge mechanism, thereby improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an axonometric diagram of the present utility model;
[0015] Figure 2 This is an axonometric diagram of the feeding mechanism of the present utility model;
[0016] Figure 3 This is an axonometric diagram of the spray mechanism of the present utility model;
[0017] Figure 4 This is an axonometric diagram of the crushing mechanism of the utility model;
[0018] Figure 5 This is an axonometric diagram of the packaging mechanism of the present utility model;
[0019] Figure 6 This is an axonometric diagram of the ejection mechanism of the present utility model;
[0020] Figure 7 It is an axonometric schematic diagram of the discharge mechanism of the present utility model.
[0021] Markings in the accompanying drawings: 01, feeding mechanism; 11, transmission shaft; 12, mounting bracket; 13, transmission network; 14, first motor; 02, spraying mechanism; 21, first bracket; 22, spray pump; 23, pipeline; 24, spray pipe; 25, first support column; 26, collecting box; 03, crushing mechanism; 31, crushing box; 32, crushing roller; 33, gear; 34, second motor; 35, discharge plate; 04, packaging mechanism; 41, second bracket; 42, first hydraulic cylinder; 43, upper pressure plate; 44, packaging box; 45, lower pressure plate; 46, second hydraulic cylinder; 05, ejection mechanism; 51, third bracket; 52, mounting plate; 53, multi-stage electric cylinder; 54, push plate; 06, discharge mechanism; 61, transmission box; 62, second support column; 63, discharge shaft; 64, third motor. DETAILED DESCRIPTION
[0022] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.
[0023] Example 1
[0024] like Figure 1 As shown, an adjustable hydraulic scrap steel baler includes a feeding mechanism 01; a spraying mechanism 02, a crushing mechanism 03, a packing mechanism 04, a pushing mechanism 05, and a discharging mechanism 06. The spraying mechanism 02 is installed above the feeding mechanism 01, the crushing mechanism 03 is located on the right side of the feeding mechanism 01, the packing mechanism 04 is located on the right side of the crushing mechanism 03, the pushing mechanism 05 is located below the crushing mechanism 03, and the discharging mechanism 06 is located on the right side of the pushing mechanism 05.
[0025] The scrap steel is placed on the feeding mechanism 01, and the feeding mechanism 01 is started to convey the scrap steel. During the conveying process of the scrap steel, the surface of the scrap steel is sprayed and cleaned by starting the spraying mechanism 02 to clean the mud and dirt on the surface of the scrap steel. After the cleaning is completed, the scrap steel is conveyed to the crushing mechanism 03, and the larger scrap steel is crushed by starting the crushing mechanism 03. The crushed steel is discharged into the packing mechanism 04 through the crushing mechanism 03, and the scrap steel is pressed and packed by the packing mechanism 04. The packed scrap steel is discharged from the packing mechanism 04 to the discharge mechanism 06 by starting the pushing mechanism 05, and the packed scrap steel is discharged by starting the discharge mechanism 06, thereby improving the practicality of the equipment.
[0026] like Figure 1 As shown, the feeding mechanism 01 includes multiple transmission shafts 11, multiple mounting brackets 12, a transmission network 13 and a first motor 14, the front and rear ends of the multiple transmission shafts 11 are respectively mounted on the multiple mounting brackets 12, the transmission network 13 is sleeved on the multiple transmission shafts 11, and the output end of the first motor 14 is connected to the front end of one of the transmission shafts 11; the spraying mechanism 02 includes a first bracket 21, a spray pump 22, a pipeline 23, a spray pipe 24, a first support column 25 and a collecting box 26, the bottom end of the spray pump 22 is mounted on the top of the first bracket 21, the input end of the spray pump 22 is connected to the outer wall of the collecting box 26, the output end of the spray pump 22 is connected to the input end of the pipeline 23, the output end of the pipeline 23 is connected to the input end of the spray pipe 24, a plurality of nozzles are provided on the spray pipe 24, the spray pipe 24 is mounted on the top of the first support column 25, the bottom ends of the first support column 25 and the collecting box 26 are both mounted on the top of the first bracket 21, and a filter plate is provided in the collecting box 26;
[0027] Multiple mounting brackets 12 support multiple drive shafts 11 respectively, and the scrap steel is placed on the transmission network 13. By starting the first motor 14, one of the drive shafts 11 is rotated, and the multiple drive shafts 11 are rotated through the transmission network 13 to transport the scrap steel. The first bracket 21 supports the spray pump 22, the first support column 25 and the collection box 26 respectively. By starting the spray pump 22, the cleaning liquid is discharged into the pipeline 23, and then discharged into the spray pipe 24 through the pipeline 23. The scrap steel is cleaned by being discharged through the spray pipe 24. The cleaned sewage is collected and filtered through the collection box 26. The first support column 25 supports the spray pipe 24 to improve the practicality of the equipment.
[0028] Example 2
[0029] like Figure 4 and Figure 5 As shown, on the basis of Example 1, it also includes a crushing mechanism 03 and a packaging mechanism 04, the crushing mechanism 03 includes a crushing box 31, a plurality of crushing rollers 32, a plurality of gears 33, a second motor 34 and a discharge plate 35, the plurality of crushing rollers 32 are respectively rotatably mounted on the inner wall of the crushing box 31, the plurality of gears 33 are respectively mounted on the front ends of the plurality of crushing rollers 32, the outer rings of the plurality of gears 33 are meshed with each other, the front end of one of the crushing rollers 32 is connected to the output end of the second motor 34, and the discharge plate 35 is obliquely mounted at the bottom end of the crushing box 31; the packaging mechanism 04 includes a second bracket 41, a first hydraulic cylinder 42, an upper pressure plate 43, a packaging box 44, a lower pressure plate 45 and a second hydraulic cylinder 46, the top end of the first hydraulic cylinder 42 is mounted on the second bracket 41, the upper pressure plate 43 is located below the first hydraulic cylinder 42, the lower pressure plate 45 is located below the packaging box 44, and the bottom end of the lower pressure plate 45 is mounted on the top end of the second hydraulic cylinder 46;
[0030] The scrap steel is placed in the crushing box 31, and the multiple gears 33 are rotated by starting the second motor 34. The scrap steel is crushed by the multiple crushing rollers 32, and the crushed scrap steel is discharged into the packaging mechanism 04 through the discharge plate 35. The crushed scrap steel is discharged into the upper pressure plate 43 through the second motor 34. The scrap steel is squeezed by the upper pressure plate 43 and the second hydraulic cylinder 46 by extending the first hydraulic cylinder 42 and the second hydraulic cylinder 46 respectively, and the scrap steel is packaged. The packaged scrap steel is discharged into the packaging box 44 by contracting the second hydraulic cylinder 46, thereby improving the practicality of the equipment.
[0031] Example 3
[0032] like Figure 6 and Figure 7As shown, on the basis of Example 1, it also includes an ejection mechanism 05 and a discharge mechanism 06. Preferably, the ejection mechanism 05 includes a third bracket 51, a mounting plate 52, a multi-stage electric cylinder 53 and a push plate 54. The bottom end of the mounting plate 52 is mounted on the left portion of the top end of the third bracket 51, the left end of the multi-stage electric cylinder 53 is mounted on the right end of the mounting plate 52, and the right end of the multi-stage electric cylinder 53 is connected to the left end of the push plate 54; the discharge mechanism 06 includes a transmission box 61, a plurality of second support columns 62, a plurality of discharge shafts 63 and a third motor 64. The bottom end of the transmission box 61 is mounted on the top ends of the plurality of second support columns 62, and the transmission box 61 is provided with a plurality of output ends. The front and rear ends of the plurality of discharge shafts 63 are respectively mounted on the plurality of output ends of the transmission box 61, and the output end of the third motor 64 is connected to the input end of the transmission box 61.
[0033] The third bracket 51 supports the mounting plate 52, and the mounting plate 52 supports the multi-stage electric cylinder 53. By extending the multi-stage electric cylinder 53, the push plate 54 discharges the packaged scrap steel to the discharge mechanism 06. Multiple second support columns 62 support the transmission box 61 respectively. By starting the third motor 64, the multiple discharge shafts 63 are rotated through the transmission box 61 to discharge the packaged scrap steel, thereby improving the practicality of the equipment.
[0034] like Figures 1 to 7As shown, the utility model is an adjustable hydraulic scrap steel baler. When it is working, first, multiple mounting brackets 12 respectively support multiple transmission shafts 11, place the scrap steel on the transmission network 13, and start the first motor 14 to rotate one of the transmission shafts 11. The transmission network 13 transmits the multiple transmission shafts 11 to rotate to transport the scrap steel. Then the first bracket 21 supports the spray pump 22, the first support column 25 and the collection box 26 respectively. The cleaning liquid is discharged into the pipe 23 by starting the spray pump 22, and then discharged into the spray pipe 24 through the pipe 23. The scrap steel is cleaned by the spray pipe 24. The cleaned sewage is collected and filtered through the collection box 26. The first support column 25 supports the spray pipe 24. Then the crushed scrap steel is discharged into the upper pressure plate 43 through the second motor 34. The first hydraulic cylinder 42 and the second hydraulic cylinder 46 are extended respectively. The second hydraulic cylinder 46 squeezes the scrap steel and packs the scrap steel. The packed scrap steel is discharged into the packing box 44 by contracting the second hydraulic cylinder 46. Then the crushed scrap steel is discharged into the upper pressure plate 43 through the second motor 34. The scrap steel is squeezed and packed through the upper pressure plate 43 and the second hydraulic cylinder 46 by extending the first hydraulic cylinder 42 and the second hydraulic cylinder 46 respectively. The scrap steel is packed and discharged into the packing box 44 by contracting the second hydraulic cylinder 46. Then the third bracket 51 supports the mounting plate 52, and the mounting plate 52 supports the multi-stage electric cylinder 53. By extending the multi-stage electric cylinder 53, the push plate 54 discharges the packed scrap steel onto the discharge mechanism 06. Finally, multiple second support columns 62 support the transmission box 61 respectively. By starting the third motor 64, multiple discharge shafts 63 are rotated through the transmission box 61 to discharge the packed scrap steel, thereby improving the practicality of the equipment.
[0035] The first motor 14, the spray pump 22, the second motor 34 and the third motor 64 of the utility model are purchased on the market. Technicians in this industry only need to install and operate them according to the accompanying instruction manuals without the need for creative work by technicians in this field.
[0036] The main functions achieved by the present invention are: in the process of conveying scrap steel, the surface of the scrap steel is sprayed and cleaned by activating the spraying mechanism 02, and the mud and dirt on the surface of the scrap steel are cleaned. After the cleaning is completed, the scrap steel is conveyed to the crushing mechanism 03, and the scrap steel is pressed and packaged by the packaging mechanism 04. The packaged scrap steel is discharged from the packaging mechanism 04 to the discharge mechanism 06 by activating the pushing mechanism 05, thereby improving the practicality of the equipment.
[0037] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. An adjustable hydraulic scrap steel baler, comprising a feeding mechanism (01); characterized in that: The invention also includes a spraying mechanism (02), a crushing mechanism (03), a packaging mechanism (04), a pushing mechanism (05) and a discharge mechanism (06), wherein the spraying mechanism (02) is installed above the feeding mechanism (01), the crushing mechanism (03) is located on the right side of the feeding mechanism (01), the packaging mechanism (04) is located on the right side of the crushing mechanism (03), the pushing mechanism (05) is located below the crushing mechanism (03), and the discharge mechanism (06) is located on the right side of the pushing mechanism (05).
2. The adjustable hydraulic scrap steel baler according to claim 1, characterized in that: The feeding mechanism (01) comprises a plurality of transmission shafts (11), a plurality of mounting brackets (12), a transmission network (13) and a first motor (14). The front and rear ends of the plurality of transmission shafts (11) are respectively mounted on the plurality of mounting brackets (12). The transmission network (13) is sleeved on the plurality of transmission shafts (11). The output end of the first motor (14) is connected to the front end of one of the transmission shafts (11).
3. The adjustable hydraulic scrap steel baler according to claim 1, characterized in that: The spray mechanism (02) comprises a first bracket (21), a spray pump (22), a pipeline (23), a spray pipe (24), a first support column (25) and a collection box (26). The bottom end of the spray pump (22) is mounted on the top end of the first bracket (21). The input end of the spray pump (22) is connected to the outer wall of the collection box (26). The output end of the spray pump (22) is connected to the input end of the pipeline (23). The output end of the pipeline (23) is connected to the input end of the spray pipe (24). A plurality of spray heads are provided on the spray pipe (24). The spray pipe (24) is mounted on the top end of the first support column (25). The bottom ends of the first support column (25) and the collection box (26) are both mounted on the top end of the first bracket (21). A filter plate is provided in the collection box (26).
4. The adjustable hydraulic scrap steel baler according to claim 1, characterized in that: The crushing mechanism (03) includes a crushing box (31), a plurality of crushing rollers (32), a plurality of gears (33), a second motor (34) and a discharge plate (35). The plurality of crushing rollers (32) are rotatably mounted on the inner wall of the crushing box (31), the plurality of gears (33) are respectively mounted on the front ends of the plurality of crushing rollers (32), the outer rings of the plurality of gears (33) are meshed with each other, the front end of one of the crushing rollers (32) is connected to the output end of the second motor (34), and the discharge plate (35) is obliquely mounted on the bottom end of the crushing box (31).
5. The adjustable hydraulic scrap steel baler according to claim 1, characterized in that: The packing mechanism (04) comprises a second bracket (41), a first hydraulic cylinder (42), an upper pressing plate (43), a packing box (44), a lower pressing plate (45) and a second hydraulic cylinder (46). The top end of the first hydraulic cylinder (42) is mounted on the second bracket (41), the upper pressing plate (43) is located below the first hydraulic cylinder (42), the lower pressing plate (45) is located below the packing box (44), and the bottom end of the lower pressing plate (45) is mounted on the top end of the second hydraulic cylinder (46).
6. The adjustable hydraulic scrap steel baler according to claim 1, characterized in that: The ejection mechanism (05) comprises a third bracket (51), a mounting plate (52), a multi-stage electric cylinder (53) and a push plate (54), wherein the bottom end of the mounting plate (52) is mounted on the left portion of the top end of the third bracket (51), the left end of the multi-stage electric cylinder (53) is mounted on the right end of the mounting plate (52), and the right end of the multi-stage electric cylinder (53) is connected to the left end of the push plate (54).
7. The adjustable hydraulic scrap steel baler according to claim 1, characterized in that: The discharge mechanism (06) comprises a transmission box (61), a plurality of second support columns (62), a plurality of discharge shafts (63) and a third motor (64). The bottom end of the transmission box (61) is mounted on the top ends of the plurality of second support columns (62). The transmission box (61) is provided with a plurality of output ends. The front and rear ends of the plurality of discharge shafts (63) are respectively mounted on the plurality of output ends of the transmission box (61). The output end of the third motor (64) is connected to the input end of the transmission box (61).
Citation Information
Patent Citations
Scrap steel packing machine
CN217169906U