Jig capable of automatically loading

Through the combination of screw rod and clamping block structure, as well as vibration table and electric slider fixture, the instability problem caused by vibration of the loading pipe in the fixture is solved, the stability and efficiency of the loading are achieved, the wear and scrap rate is reduced, and the equipment life is extended.

CN223212614UActive Publication Date: 2025-08-12WAN TAI JI DIAN GONG YE KUN SHAN YOU XIAN GONG SI
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Patent Information

Application Number
CN202422522701.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-12
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing fixtures lack a special fixing mechanism, which causes the loading pipe to vibrate violently during the vibration process, increasing the loading complexity and wear and reducing service life.

Method used

The screw rod and clamping block structure are adopted to drive the screw rod to rotate through the rotation adjustment wheel to achieve clamping and loosening of the loading parts. Combined with the vibration table and the electric slider clamp, the stability and smoothness of the placement pipe during the vibration process are ensured.

Benefits of technology

Improves loading efficiency, reduces waste rate and wear, extends equipment service life, and reduces production interruption time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a jig capable of automatically loading, which relates to the technical field of jigs and comprises a bottom plate, two groups of lug blocks with holes are fixedly mounted at the top of the bottom plate, a group of bottom columns are fixedly mounted at the top of the bottom plate, and a middle plate is fixedly sleeved between the outer surface walls of the group of bottom columns; according to the utility model, after the adjusting wheel is rotated, the two lead screws can drive the group of clamping blocks II to be close to the group of clamping blocks I, so that the group of placing pipes are stably fixed in the jig, and through the structure and the method, the placing pipes can be kept stable in the vibration process, and materials are prevented from being splashed out and damaged due to violent vibration of the placing pipes; the loading efficiency and the stability of a production line can be effectively improved, the rejection rate can be reduced, the product quality can be improved, vibration of the containing pipe can be reduced, damage to the containing pipe and connecting parts of the containing pipe due to abrasion can also be reduced, and the service life of equipment is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of jigs, in particular to a jig capable of automatic loading. Background Art

[0002] Jig is a term widely used in industrial production. It refers to various devices, instruments or molds used to assist in processing, positioning, installation, testing or assisting in product manufacturing during the production process. The design and use of jigs are aimed at improving production efficiency, ensuring product quality, reducing manual errors and lowering production costs.

[0003] Most existing jigs achieve automatic loading through vibration. The loading tube is usually inserted directly into the jig, and there is a lack of a dedicated fixing mechanism to stabilize the loading tube. This causes the loading tube to vibrate violently with the vibration of the jig, causing the product already loaded in the loading tube to be accidentally vibrated out, thereby increasing the complexity and difficulty of the loading work. The vibration between the loading tube and the jig will also cause increased wear, thereby reducing the service life. Utility Model Content

[0004] The utility model mainly provides an automatic loading fixture which can reduce the vibration of a loading pipe.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a jig that can automatically load materials, including a bottom plate, two groups of ear blocks with holes are fixedly installed on the top of the bottom plate, a group of bottom columns are fixedly installed on the top of the bottom plate, an intermediate plate is fixedly sleeved between the outer walls of a group of the bottom columns, a group of fixing holes are opened on the top of the intermediate plate, a group of mounting holes are opened on the top of the intermediate plate, a group of clamping blocks 1 are fixedly installed on the top of the bottom plate, a group of clamping blocks 2 are in contact with the top of the bottom plate, a screw rod is movably inserted between the inner walls of the two groups of ear blocks with holes, and the outer walls of the two screw rods are threadedly connected to the inner wall of a group of clamping blocks 2, and one of the two screw rods An adjusting wheel is fixedly installed on one side of the outer wall of the two screw rods, and a pulley is fixedly installed on one side of the outer wall of the two screw rods. A connecting belt is movably provided between the outer walls of the two pulleys. After the worker rotates the adjusting wheel, the adjusting wheel will drive the screw rod to rotate inside the ear block with a hole, so that the pulley fixed on one side of the outer wall rotates together. During the rotation of the pulley, the connecting belt moves together and drives the other screw rod to rotate through another pulley. The rotation of the two screw rods can drive a group of clamping blocks 2 away from or close to a group of clamping blocks 1, thereby realizing the clamping and loosening of the loading parts, avoiding displacement or shaking caused by vibration, which may damage or vibrate out the internal products, and improve the loading efficiency and effect.

[0006] Preferably, a group of intermediate columns are fixedly inserted into the inner surface walls of a group of the fixing holes, and a box body is fixedly sleeved between the outer surface walls of a group of the intermediate columns. The intermediate columns can provide stable support for the box body above, and people can place the products to be filled inside the box body for filling.

[0007] Preferably, a group of placement tubes are movably inserted into the inner surface walls of a group of the mounting holes, and the outer surface walls of a group of placement tubes are movably inserted into the interior of the bottom plate, while the outer surface walls of a group of placement tubes are movably inserted into the interior of the box body. A vibration table is fixedly installed at the bottom of the bottom plate. When in use, people can insert the placement tubes into the interior of the bottom plate and the box body to preliminarily fix the placement tubes. Then the vibration table will drive the box body and the internal products to vibrate, so that they enter the interior of the placement tubes for unified storage.

[0008] Preferably, a base is fixedly installed on the bottom of the vibration table, and a guide rail 1 is fixedly installed on the top of the base. The base can provide support for the vibration table, and the guide rail 1 can assist the device in horizontal movement.

[0009] Preferably, the outer wall of the guide rail one is movably sleeved with an electric slider one, and the top of the electric slider one is fixedly installed with a guide rail two. When the electric slider one slides on the outer wall of the guide rail one, it will drive the upper guide rail two to move together.

[0010] Preferably, the outer wall of the guide rail 2 is movably sleeved with an electric slider 2, and a guide rail 3 is fixedly installed on one side of the outer wall of the electric slider 2. When the electric slider 2 slides on the outer wall of the guide rail 2, it will drive the guide rail 3 on one side of the outer wall to move.

[0011] Preferably, the outer wall movable sleeve of the guide rail three is provided with an electric slider three, and the bottom of the electric slider three is fixedly installed with an electric clamp. The electric slider three can move on the surface of the guide rail three, driving the electric clamp to accurately reach the blocked position, making it convenient for the electric clamp to accurately clamp out the product that causes the blockage, reducing the time and cost of manual operation.

[0012] Compared with the prior art, the advantages and positive effects of the present invention are:

[0013] 1. In the present invention, after rotating the adjusting wheel, the two screws can drive a group of clamping blocks 2 to approach a group of clamping blocks 1, thereby stably fixing a group of placement tubes inside the fixture. Through the above structure and method, it can be ensured that the placement tubes remain stable during the vibration process, avoiding splashing and damage of materials due to the violent vibration of the placement tubes. It can not only effectively improve the loading efficiency and the stability of the production line, but also reduce the scrap rate and improve product quality. Reducing the vibration of the placement tubes can also reduce the damage to the placement tubes and their connecting parts due to wear, thereby extending the service life of the equipment.

[0014] 2. In the present invention, when the placement tube is blocked, the three sliders can quickly locate and quickly clamp the blocked product through the electric clamp to restore the smooth flow of the placement tube, reducing the production interruption time caused by the blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of a jig capable of automatic loading is proposed for the utility model;

[0016] Figure 2 This is a partial top view of a jig that can automatically load materials.

[0017] Figure 3 The utility model provides a partial top perspective view of a fixture capable of automatic loading;

[0018] Figure 4 The utility model proposes a partial three-dimensional disassembled diagram of a fixture capable of automatic loading;

[0019] Figure 5 The present invention provides a partial three-dimensional schematic diagram of a fixture capable of automatic loading.

[0020] Legend: 1. Bottom plate; 2. Ear block with holes; 3. Bottom column; 4. Middle plate; 5. Fixing hole; 6. Mounting hole; 7. Clamping block 1; 8. Clamping block 2; 9. Screw; 10. Adjusting wheel; 11. Pulley; 12. Connecting belt; 13. Middle column; 14. Box body; 15. Placement tube; 16. Vibration table; 17. Base; 18. Guide rail 1; 19. Electric slider 1; 20. Guide rail 2; 21. Electric slider 2; 22. Guide rail 3; 23. Electric slider 3; 24. Electric clamp. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] See also Figure 1-Figure 5The utility model provides a technical solution: a jig that can automatically load materials, including a bottom plate 1, two groups of ear blocks with holes 2 are fixedly installed on the top of the bottom plate 1, a group of bottom columns 3 are fixedly installed on the top of the bottom plate 1, an intermediate plate 4 is fixedly sleeved between the outer walls of a group of bottom columns 3, a group of fixing holes 5 are opened on the top of the intermediate plate 4, a group of mounting holes 6 are opened on the top of the intermediate plate 4, a group of clamping blocks 7 are fixedly installed on the top of the bottom plate 1, a group of clamping blocks 8 are contacted with the top of the bottom plate 1, a screw rod 9 is movably inserted between the inner walls of the two groups of ear blocks with holes 2, and the outer walls of the two screw rods 9 are threadedly connected to the inner walls of a group of clamping blocks 8, and an adjusting wheel 10 is fixedly installed on one side of the outer wall of one of the two screw rods 9. , a pulley 11 is fixedly installed on one side of the outer wall of the two screw rods 9, and a connecting belt 12 is movably provided between the outer walls of the two pulleys 11. After the worker rotates the adjusting wheel 10, the adjusting wheel 10 will drive the screw rod 9 to rotate inside the ear block 2 with a hole, so that the pulley 11 fixed on one side of the outer wall will rotate together. During the rotation of the pulley 11, the connecting belt 12 will move together, and drive the other screw rod 9 to rotate through the other pulley 11. The rotation of the two screw rods 9 can drive a group of clamping blocks 2 8 away from or close to a group of clamping blocks 1 7, thereby realizing the clamping and loosening of the loading parts, avoiding displacement or shaking caused by vibration, causing internal products to be damaged or vibrated out, and improving the loading efficiency and effect.

[0024] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, a group of intermediate columns 13 are fixedly inserted into the inner surface walls of a group of fixing holes 5, and a box body 14 is fixedly sleeved between the outer surface walls of a group of intermediate columns 13. The intermediate columns 13 can provide stable support for the box body 14 above, and people can place the products to be filled inside the box body 14 for filling.

[0025] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, a group of placement tubes 15 are movably inserted into the inner surface walls of a group of mounting holes 6, and the outer surface walls of a group of placement tubes 15 are movably inserted into the interior of the base plate 1, and the outer surface walls of a group of placement tubes 15 are movably inserted into the interior of the box body 14. A vibration table 16 is fixedly installed at the bottom of the base plate 1. When in use, people can insert the placement tubes 15 into the interior of the base plate 1 and the box body 14 to preliminarily fix the placement tubes 15. Then the vibration table 16 will drive the box body 14 and the internal products to vibrate, so that they enter the interior of the placement tubes 15 for unified storage.

[0026] like Figure 1 and Figure 5As shown, a base 17 is fixedly installed at the bottom of the vibration table 16, and a guide rail 18 is fixedly installed on the top of the base 17. The base 17 can provide support for the vibration table 16, and the guide rail 18 can assist the device in horizontal movement.

[0027] like Figure 1 and Figure 5 As shown, the outer wall of the guide rail 18 is movably provided with an electric slider 19, and the top of the electric slider 19 is fixedly installed with a guide rail 20. When the electric slider 19 slides on the outer wall of the guide rail 18, it will drive the upper guide rail 20 to move together.

[0028] like Figure 1 and Figure 5 As shown, the outer wall of the guide rail 2 20 is movably provided with an electric slider 21, and a guide rail 3 22 is fixedly installed on one side of the outer wall of the electric slider 21. When the electric slider 21 slides on the outer wall of the guide rail 2 20, it will drive the guide rail 3 22 on the outer wall side to move.

[0029] like Figure 1 and Figure 5 As shown, the outer wall of the guide rail three 22 is movably sleeved with an electric slider three 23, and the bottom of the electric slider three 23 is fixedly installed with an electric clamp 24. The electric slider three 23 can move on the surface of the guide rail three 22, driving the electric clamp 24 to accurately reach the blocked position, making it convenient for the electric clamp 24 to accurately clamp out the products that cause the blockage, reducing the time and cost of manual operation.

[0030] The method of use and working principle of this device: When using the automatic loading jig, the operator will first accurately insert a set of placement tubes 15 into the preset positions of the box body 14, the middle plate 4 and the bottom plate 1 to achieve preliminary fixation. Then, by rotating the adjusting wheel 10, this action will drive the screw rod 9 to rotate inside the ear block 2 with holes, and the screw rod 9 drives the pulley 11 fixed on one side to rotate synchronously. The pulley 11 is connected to the pulley 11 on the other side through the connecting belt 12, realizing power transmission, so that the two screw rods 9 rotate synchronously. As the two screw rods 9 rotate, a set of clamping blocks 2 8 gradually approaches a set of clamping blocks 1 7, thereby tightly clamping the placement tube 15, effectively avoiding the possible displacement or shaking of the placement tube 15 during the vibration of the jig, preventing material splashing or damage, and also reducing the placement tube 15 and its The connecting parts are worn, and then the product is poured into the box body 14. At this time, the vibration table 16 is started, and the vibration force is used to promote the product to smoothly enter the placement tube 15 for storage. However, if the inlet of the placement tube 15 is blocked due to improper product position, the vibration table 16 will automatically close. At this time, the electric slider 19 begins to slide precisely on the guide rail 18 to determine the lateral position of the electric clamp 24. At the same time, the electric slider 3 23 also moves on the guide rail 3 22 to further determine the longitudinal position of the electric clamp 24. Finally, the electric slider 21 uses its vertical movement function to drive the electric clamp 24 to descend to the position where it contacts the product that causes the blockage. The electric clamp 24 is immediately started to firmly clamp the blocked product, thereby quickly clearing the feed port of the placement tube 15 and ensuring the continuity and efficiency of the loading process.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A jig capable of automatically loading materials, comprising a base plate (1), characterized in that: Two groups of ear blocks with holes (2) are fixedly installed on the top of the bottom plate (1), a group of bottom columns (3) are fixedly installed on the top of the bottom plate (1), an intermediate plate (4) is fixedly sleeved between the outer walls of a group of bottom columns (3), a group of fixing holes (5) are opened on the top of the intermediate plate (4), a group of mounting holes (6) are opened on the top of the intermediate plate (4), a group of clamping blocks (7) are fixedly installed on the top of the bottom plate (1), and the top of the bottom plate (1) contacts a group of A second clamping block (8) is provided with a screw rod (9) movably inserted between the inner surface walls of the two groups of the hole ear blocks (2), and the outer surface walls of the two screw rods (9) are threadedly connected to the inner surface wall of one group of the second clamping block (8), an adjusting wheel (10) is fixedly installed on one side of the outer wall of one of the two screw rods (9), and a pulley (11) is fixedly installed on one side of the outer wall of the two screw rods (9), and a connecting belt (12) is movably sleeved between the outer surfaces of the two pulleys (11).

2. The automatic loading fixture according to claim 1, characterized in that: A group of intermediate columns (13) are fixedly inserted into the inner surface walls of a group of the fixing holes (5), and a box body (14) is fixedly sleeved between the outer surface walls of a group of the intermediate columns (13).

3. The automatic loading fixture according to claim 2, characterized in that: A group of placement tubes (15) are movably inserted into the inner surface walls of a group of the mounting holes (6), and the outer surface walls of a group of placement tubes (15) are movably inserted into the interior of the bottom plate (1), while the outer surface walls of a group of placement tubes (15) are movably inserted into the interior of the box body (14), and a vibration table (16) is fixedly installed at the bottom of the bottom plate (1).

4. The automatic loading fixture according to claim 3, characterized in that: A base (17) is fixedly mounted on the bottom of the vibration table (16), and a guide rail (18) is fixedly mounted on the top of the base (17).

5. The automatic loading fixture according to claim 4, characterized in that: An electric slider (19) is movably mounted on the outer wall of the guide rail (18), and a guide rail (20) is fixedly mounted on the top of the electric slider (19).

6. The automatic loading fixture according to claim 5, characterized in that: The outer wall of the guide rail 2 (20) is movably sleeved with an electric slider 2 (21), and one side of the outer wall of the electric slider 2 (21) is fixedly mounted with a guide rail 3 (22).

7. The automatic loading fixture according to claim 6, characterized in that: The outer wall of the guide rail three (22) is movably sleeved with an electric slider three (23), and the bottom of the electric slider three (23) is fixedly installed with an electric clamp (24).