Auxiliary discharging device for pancake forming machine

By using off-trip gears, return gears and one-way bearings in the pancake forming machine, one-way conveying of the conveyor belt is achieved, which solves the problem that pancakes are easily brought out from the packaging bag during the rollback process, and improves the accuracy and efficiency of pancake bagging.

CN223212623UActive Publication Date: 2025-08-12BEIJING DAHU ZHIYUAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421730784.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-08-12
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing pancake discharge device can easily bring pancakes out of the packaging bag during the conveyor belt return process, resulting in a reduction in the accuracy and efficiency of pancake bagging.

Method used

The moving mechanism including off-trip gears, return gears, return racks and unidirectional bearings is adopted to ensure that the conveyor belt can still convey pancakes in one-way during the retraction process. The mount is driven to move back and forth through the movement mechanism, and the one-way conveying of pancakes is achieved with the tensioning shaft and conveyor belt.

Benefits of technology

It improves the accuracy and stability of pancake bagging, improves the discharge effect and efficiency, and avoids the phenomenon of pancakes being offset and brought out of packaging bags during the rollback process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pancake machine auxiliary equipment, and provides an auxiliary discharging device for a pancake forming machine, which comprises a fixing frame, a mounting frame arranged at the top of the fixing frame at intervals and a conveying belt arranged in the mounting frame, the mounting frame reciprocates in the length direction of the fixing frame through a movement mechanism arranged on the fixing frame, and the conveying belt is arranged in the mounting frame. The conveying belt comprises a driving shaft rotationally connected to one end of the interior of the mounting frame. According to the pancake bagging device, the movement mechanism is matched with the off-stroke gear, the off-stroke rack, the return gear, the return rack and the one-way bearing, the effect that pancakes on the conveying belt are still conveyed into a packaging bag in a one-way mode in the returning process of the conveying belt is achieved, the accuracy and stability of pancake bagging are greatly improved, and the discharging effect and efficiency of the pancakes are effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pancake machine auxiliary equipment, in particular to an auxiliary discharging device for a pancake forming machine. Background Art

[0002] Jianbing is a traditional Chinese delicacy. Traditionally, jianbing is made from wheat that's been soaked in water, ground into a paste, and then spread on a griddle into round shapes. While traditionally made with coarse grains, it's now often made with a batter made from fine flour and water. A jianbing machine is a mechanical device used to make jianbing.

[0003] The known authorized patent application number is: CN202123090347.4, which discloses an auxiliary discharging device for a pancake forming machine. Its background technology raises the problem that "a small amount of pancakes are easily adhered to the die surface of the first pressing plate or the die surface of the second pressing plate after baking and forming, which affects the normal production of pancakes". To this end, the technical solution to this problem is "including a mounting frame, which is mounted on the discharging end of the pancake forming machine, and a first air outlet pipe and a second air outlet pipe are provided on the mounting frame. The air outlet end of the first air outlet pipe faces the die surface of the first pressing plate, and the air outlet end of the second air outlet pipe faces the die surface of the second pressing plate. An air supply assembly is provided on the frame, and the air supply assembly is suitable for supplying air to the air inlet end of the first air outlet pipe and the air inlet end of the second air outlet pipe".

[0004] However, during the implementation of the relevant technology, it was discovered that the existing technical solutions had the following problems: In the automated pancake making process, after the pancakes are formed, a discharging device is required to deliver the pancakes into packaging bags for packaging. Currently, the discharging method of existing pancake discharging devices is relatively simple, and most of them deliver the pancakes into the packaging bags via a conveyor belt. However, the existing conveyor belts do not have a unidirectional conveying effect. During the process of conveying the pancakes into the packaging bags and then returning and reversing, the pancakes are easily pulled out of the packaging bags, affecting the accuracy of pancake bagging, thereby reducing the discharging effect and efficiency of the pancakes. Utility Model Content

[0005] The utility model provides an auxiliary discharging device for a pancake forming machine, which solves the problem in the related art that the pancakes are easily taken out of the packaging bag during the retreat of the conveyor belt due to the lack of one-way conveying effect.

[0006] The technical solution of the utility model is as follows: an auxiliary discharging device for a pancake forming machine, comprising: a fixing frame;

[0007] A mounting frame is spaced apart from the top of the fixing frame, and the mounting frame is reciprocated along the length direction of the fixing frame by a motion mechanism provided on the fixing frame;

[0008] A conveyor belt disposed within the mounting frame, wherein the conveyor belt includes a driving shaft rotatably connected to one end of the mounting frame;

[0009] An off-stroke gear connected to one end of the driving shaft through a one-way bearing;

[0010] A return gear connected to the other end of the driving shaft through a second one-way bearing and rotating in the opposite direction to the off-stroke gear;

[0011] a return rack provided on one side of the fixed frame and meshing with the return gear;

[0012] and an off-stroke rack which is arranged on the other side of the fixed frame and meshes with the off-stroke gear.

[0013] Preferably, the conveyor belt further comprises:

[0014] A tensioning shaft is provided at the other end of the mounting frame, and slots are provided on both sides of one end of the mounting frame;

[0015] Rolling bearings fixedly connected to both ends of the tensioning shaft and slidably connected to the notch;

[0016] and jointly tensioning the conveyor belt connected to the surfaces of the tensioning shaft and the driving shaft.

[0017] Preferably, a connecting plate 1 is fixedly installed on one side of the fixed frame, the return rack is fixedly installed on one side of the connecting plate 1, a connecting plate 2 is fixedly installed on the other side of the fixed frame, the off-stroke rack is fixedly installed on the top of the connecting plate 2, and the off-stroke rack and the return rack are arranged parallel to each other.

[0018] Preferably, a position detection switch is fixedly mounted on one side of the connecting plate 2.

[0019] Preferably, the motion mechanism includes:

[0020] The slide rail is fixedly mounted on the top of the fixed frame;

[0021] A slider that is slidably engaged with the surface of the slide rail;

[0022] A connecting frame fixedly mounted on the top of the slider, wherein the mounting frame is fixedly connected to the top of the connecting frame;

[0023] A motor is fixedly mounted on the bottom of one end of the fixing frame, and an output end of the motor movably passes through the fixing frame;

[0024] Two synchronous wheels fixedly connected to the output end of the motor and rotatably connected to one side of the top of the fixed frame;

[0025] And a synchronous belt that is jointly tensioned and meshed with the surfaces of the two synchronous wheels, and the mounting frame is connected to the synchronous belt through a connecting piece.

[0026] Preferably, the mounting frame is provided with an adjustment mechanism for moving the tensioning shaft to adjust the tension of the conveyor belt.

[0027] Preferably, the adjustment mechanism includes:

[0028] Two fixing blocks symmetrically fixed on both sides of one end of the mounting frame;

[0029] An adjusting screw threaded through a fixed block;

[0030] Two connecting blocks are fixedly mounted on one end surface of the two rolling bearings, and one end of the adjusting screw is rotatably connected to a corresponding connecting block;

[0031] And a limiting guide rod is slidably connected to another fixed block, and one end of the limiting guide rod is connected to another corresponding connecting block.

[0032] The working principle and beneficial effects of the utility model are as follows:

[0033] When in use, the mounting frame is extended through the motion mechanism, and the off-stroke gear rolls on the off-stroke rack and is tightened with the driving shaft through the one-way bearing 1, so that the power input drives the driving shaft to rotate counterclockwise, thereby cooperating with the tensioning shaft to drive the conveyor belt to transport the pancakes into the packaging bag. At the same time, the return gear is loosened from the driving shaft through the one-way bearing 2, so that the return gear rolls freely along the return rack; during the return stroke, the above process is opposite, and the return gear cooperates with the return rack to drive the driving shaft to maintain a counterclockwise rotation state, so that during the retraction of the conveyor belt, the pancakes on it are still transported into the packaging bag in one direction, avoiding the situation where the pancakes are easily deviated and brought out when the conveyor belt retracts, greatly promoting the accuracy and stability of pancake bagging, and effectively improving the discharging effect and efficiency of the pancakes. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0035] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0036] Figure 2 This is a side view schematic diagram of the three-dimensional structure of the utility model;

[0037] Figure 3 This is a schematic diagram of a partial three-dimensional structure of the conveyor belt of the utility model;

[0038] Figure 4 It is a schematic diagram of the partial three-dimensional structure of the motion mechanism of the utility model;

[0039] Figure 5 For this utility model Figure 1 A in the figure is an enlarged schematic diagram of the three-dimensional structure;

[0040] Figure 6 For this utility model Figure 2 A schematic diagram of the enlarged three-dimensional structure at B in FIG.

[0041] In the figure: 1. Fixed frame; 2. Mounting frame; 3. Connecting frame; 4. Driving shaft; 5. Off-stroke gear; 6. Return gear; 7. Return rack; 8. Off-stroke rack; 9. Tensioning shaft; 10. Rolling bearing; 11. Conveyor belt; 12. Connecting plate 1; 13. Connecting plate 2; 14. Position detection switch; 15. Slide rail; 16. Slider; 17. Motor; 18. Synchronous wheel; 19. Synchronous belt; 20. Fixed block; 21. Adjusting screw; 22. Connecting block; 23. Limit guide rod. DETAILED DESCRIPTION

[0042] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0043] Example 1

[0044] See also Figure 1 - Figure 6 The utility model provides an auxiliary discharging device for a pancake forming machine, comprising: a fixing frame 1;

[0045] A mounting frame 2 is spaced apart from the top of the fixing frame 1, and the mounting frame 2 is reciprocated along the length direction of the fixing frame 1 by a motion mechanism provided on the fixing frame 1;

[0046] A conveyor belt is provided in the mounting frame 2, wherein the conveyor belt includes a driving shaft 4 rotatably connected to one end inside the mounting frame 2;

[0047] An off-stroke gear 5 connected to one end of the driving shaft 4 through a one-way bearing;

[0048] A return gear 6 connected to the other end of the driving shaft 4 through a second one-way bearing and rotating in the opposite direction to the off-wheel gear 5;

[0049] a return rack 7 provided on one side of the fixed frame 1 and meshing with the return gear 6;

[0050] And an off-stroke rack 8 is provided on the other side of the fixed frame 1 and meshed with the off-stroke gear 5 .

[0051] The conveyor belt also includes:

[0052] The tensioning shaft 9 is provided at the other end of the mounting frame 2, and slots are provided on both sides of one end of the mounting frame 2;

[0053] Rolling bearings 10 fixedly connected to both ends of the tensioning shaft 9 and slidably connected to the notches;

[0054] And the conveyor belt 11 connected to the surface of the tensioning shaft 9 and the driving shaft 4 is tensioned together.

[0055] A connecting plate 12 is fixedly installed on one side of the fixed frame 1, and the return rack 7 is fixedly installed on one side of the connecting plate 12. A connecting plate 2 13 is fixedly installed on the other side of the fixed frame 1, and the off-stroke rack 8 is fixedly installed on the top of the connecting plate 2 13. The off-stroke rack 8 and the return rack 7 are arranged parallel to each other.

[0056] The technical solution provided by this embodiment is as follows: when in use, the formed pancake is placed on the conveyor belt 11, and the movement mechanism drives the mounting frame 2 to extend and insert into the packaging bag. At this time, the off-stroke gear 5 rolls on the off-stroke rack 8 and is tightened with the driving shaft 4 under the action of the one-way bearing 1, so that the power input drives the driving shaft 4 to rotate counterclockwise, thereby cooperating with the tensioning shaft 9 to drive the conveyor belt 11 to rotate counterclockwise to transport the pancake into the packaging bag. At the same time, the return gear 6 is loosened from the driving shaft 4 under the action of the one-way bearing 2, so that the return gear 6 moves along the return rack 7. Free rolling; during the return stroke, the process is opposite to the above process, and since the return gear 6 is directly linked to the driving shaft 4 through the one-way bearing 2, during the return stroke, the return gear 6 cooperates with the return rack 7 to drive the driving shaft 4 to maintain a counterclockwise rotation state. Therefore, during the retreat of the conveyor belt 11, the pancakes thereon are still transported unidirectionally into the packaging bag, avoiding the situation where the conveyor belt 11 easily causes the pancakes to deviate and be taken out when retreating, greatly promoting the accuracy and stability of pancake bagging, and effectively improving the discharging effect and efficiency of the pancakes.

[0057] Furthermore, a position detection switch 14 is fixedly mounted on one side of the second connecting plate 13 .

[0058] Specifically, by providing the position detection switch 14 , the controller can conveniently determine the travel limit range of the motion mechanism.

[0059] Furthermore, the motion mechanism includes:

[0060] A slide rail 15 fixedly mounted on the top of the fixing frame 1;

[0061] A slider 16 is slidably engaged with the surface of the slide rail 15;

[0062] The connecting frame 3 is fixedly mounted on the top of the slider 16, and the mounting frame 2 is fixedly connected to the top of the connecting frame 3;

[0063] A motor 17 is fixedly mounted on the bottom of one end of the fixing frame 1, and an output end of the motor 17 movably passes through the fixing frame 1;

[0064] Two synchronous wheels 18 fixedly connected to the output end of the motor 17 and rotatably connected to one side of the top of the fixed frame 1;

[0065] And the synchronous belt 19 connected to the surface of the two synchronous wheels 18 is tensioned and meshed together, and the mounting frame 2 is connected to the synchronous belt 19 through a connecting piece.

[0066] Specifically, when the pancakes are discharged and bagged, the motor 17 drives the synchronous wheel 18 at its output end to rotate back and forth, and the synchronous belt 19 links another synchronous wheel 18 to rotate forward and backward, so that the synchronous belt 19 rotates forward and backward, and then drives the mounting frame 2 and the conveyor belt to move back and forth in a straight line. At the same time, the mounting frame 2 drives the slider 16 to slide back and forth along the surface of the slide rail 15 through the connecting frame 3, ensuring the movement stability of the mounting frame 2, so as to achieve the effect of one-way conveying and discharging of the pancakes, and conveniently conveying the pancakes stably to the deepest part of the packaging bag, preventing the pancakes from deviating and falling out of the packaging bag.

[0067] Example 2

[0068] Based on the first embodiment, in this embodiment: an adjusting mechanism for moving the tensioning shaft 9 to adjust the tension of the conveyor belt 11 is provided on the mounting frame 2 .

[0069] The regulatory bodies include:

[0070] Two fixing blocks 20 symmetrically fixedly mounted on both sides of one end of the mounting frame 2;

[0071] An adjusting screw 21 threadedly connected to a fixed block 20;

[0072] Two connecting blocks 22 are fixedly mounted on one end surface of the two rolling bearings 10, and one end of the adjusting screw 21 is rotatably connected to a corresponding connecting block 22;

[0073] And a limiting guide rod 23 is slidably connected to the other fixed block 20 , and one end of the limiting guide rod 23 is connected to the corresponding other connecting block 22 .

[0074] The technical solution provided by this embodiment is: when maintaining the conveyor belt 11 in the later stage, the adjusting screw 21 is rotated to make it move on a fixed block 20, and drive the rolling bearing 10 to slide in the groove. At the same time, the rolling bearing 10 drives the limiting guide rod 23 to slide on another fixed block 20, thereby driving the tensioning shaft 9 to move laterally, so as to achieve the purpose of adjusting the tension of the conveyor belt 11, which is convenient for adjusting the tension of the conveyor belt 11 according to needs, and is conducive to improving the flexibility of use.

[0075] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An auxiliary discharging device for a pancake forming machine, characterized in that: include: Fixed frame (1); A mounting frame (2) is spaced apart from the top of the fixing frame (1), and the mounting frame (2) moves back and forth along the length direction of the fixing frame (1) via a motion mechanism provided on the fixing frame (1); A conveyor belt arranged in a mounting frame (2), wherein the conveyor belt comprises a driving shaft (4) rotatably connected to one end inside the mounting frame (2); An off-stroke gear (5) connected to one end of a driving shaft (4) via a one-way bearing; A return gear (6) connected to the other end of the driving shaft (4) through a second one-way bearing and rotating in the opposite direction to the off-stroke gear (5); A return rack (7) provided on one side of the fixed frame (1) and meshing with the return gear (6); and an off-stroke rack (8) which is arranged on the other side of the fixed frame (1) and meshes with the off-stroke gear (5).

2. The auxiliary discharging device for a pancake forming machine according to claim 1, characterized in that: The conveyor belt further comprises: A tensioning shaft (9) is provided at the other end of the mounting frame (2), and slots are provided on both sides of one end of the mounting frame (2); Rolling bearings (10) fixedly connected to both ends of the tensioning shaft (9) and slidably connected to the notch; and a conveyor belt (11) which is tensioned together and connected to the surfaces of the tensioning shaft (9) and the driving shaft (4).

3. The auxiliary discharging device for a pancake forming machine according to claim 1, characterized in that: A connecting plate 1 (12) is fixedly mounted on one side of the fixed frame (1), the return rack (7) is fixedly mounted on one side of the connecting plate 1 (12), a connecting plate 2 (13) is fixedly mounted on the other side of the fixed frame (1), the off-stroke rack (8) is fixedly mounted on the top of the connecting plate 2 (13), and the off-stroke rack (8) and the return rack (7) are arranged in parallel up and down.

4. The auxiliary discharging device for a pancake forming machine according to claim 3, characterized in that: A position detection switch (14) is fixedly mounted on one side of the second connecting plate (13).

5. The auxiliary discharging device for a pancake forming machine according to claim 1, characterized in that: The motion mechanism comprises: A slide rail (15) fixedly mounted on the top of the fixing frame (1); A slider (16) slidably engaged with the surface of the slide rail (15); A connecting frame (3) is fixedly mounted on the top of the slider (16), and the mounting frame (2) is fixedly connected to the top of the connecting frame (3); A motor (17) is fixedly mounted on the bottom of one end of the fixing frame (1), and an output end of the motor (17) movably passes through the fixing frame (1); Two synchronous wheels (18) fixedly connected to the output end of the motor (17) and rotatably connected to one side of the top of the fixed frame (1); and a synchronous belt (19) which is jointly tensioned and meshed with the surfaces of the two synchronous wheels (18); the mounting frame (2) is connected to the synchronous belt (19) via a connecting piece.

6. The auxiliary discharging device for a pancake forming machine according to claim 2, characterized in that: The mounting frame (2) is provided with an adjustment mechanism for moving the tensioning shaft (9) to adjust the tension of the conveyor belt (11).

7. The auxiliary discharging device for a pancake forming machine according to claim 6, characterized in that: The regulating mechanism comprises: Two fixing blocks (20) symmetrically fixedly mounted on two side surfaces of one end of the mounting frame (2); An adjusting screw (21) threadedly connected to a fixed block (20); Two connecting blocks (22) are fixedly mounted on one end surface of the two rolling bearings (10), and one end of the adjusting screw (21) is rotatably connected to a corresponding connecting block (22); and a limiting guide rod (23) that penetrates and is slidably connected to another fixed block (20), one end of the limiting guide rod (23) being connected to another corresponding connecting block (22).

Citation Information

Patent Citations

  • Auxiliary discharging device for pancake forming machine

    CN216470634U