Counting device for rice dumpling production line

Abstract

The utility model relates to the technical field of counting equipment, and particularly discloses a counting device for a zongzi production line, which comprises a conveying mechanism and a separating structure, the separating structure is arranged on the outer side of the conveying mechanism, a counting mechanism is arranged on one side of the separating structure, and a limiting mechanism is arranged below one end of the conveying mechanism. A plurality of collecting baskets are arranged on the inner side of the limiting mechanism, the conveying mechanism comprises an electric conveying belt, a supporting roller, a first baffle and a first supporting leg, the separating structure comprises a separating plate, a first mounting plate, a second supporting leg and a guiding plate, and the counting mechanism comprises a first support and a counter. The position of the device can be adjusted according to actual use requirements, after the counter completes quantitative rice dumpling counting, the next batch of rice dumplings can be prevented from falling off, the time for picking up the rice dumplings is saved, the workload of workers is reduced, and the workers can conveniently replace and transfer the counted rice dumplings and replace a collecting basket.

Description

Technical Field

[0001] The utility model relates to the technical field of counting equipment, and particularly discloses a counting device for a rice dumpling production line. Background Art

[0002] Zongzi is a traditional delicacy made of glutinous rice and auxiliary ingredients wrapped in zong leaves. It is also one of the traditional festival foods with the most profound cultural heritage in Chinese history. It comes in various shapes, such as jiaozong, liangzong and tongzong, and the fillings also vary according to different regions and tastes. In the process of zongzi production, in order to facilitate the counting of the number of zongzi and calculate the output of zongzi, it is necessary to use a counting device to count the produced zongzi. Chinese patent No. CN208453369U6 discloses a counting device for a zongzi cooling production line, including a conveying device, a counting device, a guide device, a first chute and a second chute, the guide device controls the guide direction through a power module, the discharge port sleeves of the first chute and the second chute are provided with a buffer net; a collection frame track is provided under the first chute and the second chute, the collection frame track is connected to a pneumatic unit, the pneumatic The moving unit includes a cylinder, which is connected to a push plate, and the push plate is placed on a collection frame track. The collection frame is placed on the collection frame track, and a buffer net is provided at the discharge port of the chute, so that the rice dumplings can be buffered before falling into the frame; in addition, a cylinder extrapolation device is provided. When the counting device has completed counting, the signal converter is used to start the cylinder to extrapolate the collection frame, prompting the staff to change the frame. However, the above-mentioned counting device has a complex structure, is not convenient for installation and maintenance, and cannot adjust the position of the counting device according to actual use requirements. When the counter completes counting a certain amount of rice dumplings, it cannot prevent the next batch of counted rice dumplings from falling before the worker replaces the collection basket. The worker needs to manually pick up the fallen rice dumplings, which increases the worker's workload and affects the worker's efficiency in replacing the collection basket, which is relatively inconvenient. Therefore, in order to solve the above problems, the utility model proposes a counting device for a rice dumpling production line. Utility Model Content

[0003] The utility model aims to provide a counting device for a rice dumpling production line, which has a simple structure, is easy to install and maintain, and can adjust the position of the device according to actual use needs. When the counter completes counting a certain amount of rice dumplings, it can prevent the next batch of rice dumplings from falling, saving time in picking up rice dumplings, reducing the workload of workers, and making it convenient for workers to replace the rice dumplings that have been counted and replace the collection basket.

[0004] The utility model is realized through the following technical solutions:

[0005] A counting device for a rice dumpling production line comprises a conveying mechanism and a partitioning structure, wherein the partitioning structure is provided on the outside of the conveying mechanism, a counting mechanism is provided on one side of the partitioning structure, a limiting mechanism is provided below one end of the conveying mechanism, and a plurality of collecting baskets are provided on the inside of the limiting mechanism, the conveying mechanism comprises a motorized conveyor belt, a support roller, a first baffle and a first supporting leg, the partitioning structure comprises a partition, a first mounting plate, a second supporting leg and a guide plate, the counting mechanism comprises a first bracket and a counter, and the limiting mechanism comprises a second baffle, a supporting plate, a telescopic rod and a second bracket.

[0006] As a further setting of the above scheme, a controller is provided at one end of the electric conveyor belt, support rollers are provided at both ends of the electric conveyor belt, a first baffle is provided on both sides of the electric conveyor belt, both ends of the support roller are connected to a first support shaft, the outer side of the first support shaft is connected to a first support leg, a first nut is provided on one side of the first support leg, the first nut is threadedly connected to the first support shaft, the opposite sides of the two first support legs are connected to a first limit plate, and a slide groove is provided inside the first limit plate. The above design facilitates the control of the operation of relevant components in the device, and facilitates the adjustment and fixation of the position of the device and the angle of the electric conveyor belt according to the actual situation of the rice dumpling assembly line, so that the produced rice dumplings fall onto the electric conveyor belt, and the counting is completed in the process of being transported from one end of the electric conveyor belt to the other end.

[0007] As a further arrangement of the above scheme, a plurality of connecting columns are connected above the partition, the upper ends of the connecting columns are connected to a first mounting plate, both ends of the first mounting plate are connected to a second support shaft, the outer side of the second support shaft is connected to a second support leg, a second nut is provided on one side of the second support leg, the second nut is threadedly connected to the second support shaft, and one end of the partition is connected to a guide plate by a bolt. The above design facilitates the separation of the rice dumplings that fall onto the electric conveyor belt to avoid the accumulation of rice dumplings, and ensures that the rice dumplings pass through the bottom of the counter in turn during the transportation process, so as to facilitate the adjustment of the angle of the partition according to the angle of the electric conveyor belt to ensure the quality of rice dumpling separation and transmission.

[0008] As a further arrangement of the above scheme, a plurality of counters are equidistantly connected to the upper end of the second bracket, and the number of the counters is one more than the number of partitions. The above design can ensure that there is a counter for counting above each space separated by the partition structure, thereby ensuring the efficiency of counting rice dumplings.

[0009] As a further setting of the above scheme, the two ends of the second baffle are respectively connected to the two first supporting legs, and multiple second limit plates are equidistantly connected to one side of the second baffle. Slide grooves are provided on both sides of the second limit plate, and a support plate is provided between two adjacent slide grooves. One end of the support plate is connected to a telescopic rod. The above design can facilitate the use of the support plate and is convenient for limiting the position of the collection basket. After the counter completes the counting of a certain amount of rice dumplings, the support plate can be used to support the rice dumplings to prevent the rice dumplings counted in the next batch from falling into the collection basket of the previous batch, ensuring that the rice dumplings in each collection basket are equal, and facilitating the counting of the rice dumpling output.

[0010] As a further arrangement of the above scheme, a second bracket is connected to the outer side of the telescopic rod, a plurality of third limiting plates are connected to the lower end of the second bracket, the number of the second limiting plates and the third limiting plates is the same as the number of partitions, a collecting basket is provided on one side of the third limiting plate, and a plurality of universal brake wheels are connected to the lower end of the collecting basket. The above design facilitates the installation of the telescopic rod, can further limit the position of the collecting basket, and facilitates the transportation of the collecting basket before and after the collection of rice dumplings. Beneficial effects

[0011] During use, the utility model is designed with the first support shaft and the first nut in the conveying mechanism, which is convenient for adjusting the angle of the electric conveyor belt and the two first baffles according to the original rice dumpling assembly line, so as to prevent the rice dumplings from falling from above the electric conveyor belt during the conveying process. The combination of the second support shaft and the second nut in the partition structure can adjust the angle of the partition according to the angle of the electric conveyor belt, so as to separate the rice dumplings that fall on the electric conveyor belt, so as to prevent the rice dumplings from piling up, and ensure that the rice dumplings pass through the bottom of the counter in sequence during the conveying process. The number of counters is one more than the partition, so as to ensure that there is a counter above each space separated by the partition structure for counting, so as to ensure the efficiency of rice dumpling counting. The use of the limiting mechanism can limit the position of each collecting basket, so as to facilitate the collection of quantitatively counted rice dumplings. The combination of the supporting plate and the telescopic rod in the limiting mechanism can use the supporting plate to support the rice dumplings after the counter completes the quantitative rice dumpling counting, so as to prevent the rice dumplings counted in the next batch from falling into the collection basket of the previous batch, so as to ensure that the rice dumplings in each collection basket are equal, and it is convenient for workers to replace the collection basket while facilitating the subsequent statistics of the rice dumpling output. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0013] Figure 1is a perspective view of the present utility model;

[0014] Figure 2 It is a perspective view of the conveying mechanism in the present utility model;

[0015] Figure 3 It is a perspective view of the partition structure in the present utility model;

[0016] Figure 4 It is a perspective view of the limiting mechanism in the utility model;

[0017] Figure 5 This is a combined diagram of the second baffle and the second limiting plate of the utility model;

[0018] Figure 6 It is a perspective view of the collecting basket in the present invention.

[0019] In the figure: 1. conveying mechanism; 2. partition structure; 3. counting mechanism; 4. limiting mechanism; 5. collecting basket; 6. controller; 11. electric conveyor belt; 111. first baffle; 12. support roller; 121. first support shaft; 122. first nut; 13. first support leg; 14. first limiting plate; 141. slide; 21. partition; 22. connecting column; 23. first mounting plate; 231. second support shaft; 24. second nut; 25. second support leg; 26. guide plate; 27. bolt; 31. first bracket; 33. counter; 41. second baffle; 42. second limiting plate; 43. supporting plate; 44. telescopic rod; 45. second bracket; 451. third limiting plate; 51. universal brake wheel. DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other. Figures 1 to 6 , and describes the application in detail with reference to embodiments.

[0022] The embodiment discloses a counting device for a rice dumpling production line, comprising a conveying mechanism 1 and a partition structure 2, wherein the partition structure 2 is provided on the outside of the conveying mechanism 1, and a counting mechanism 3 is provided on one side of the partition structure 2. A limiting mechanism 4 is provided below one end of the conveying mechanism 1, and a plurality of collecting baskets 5 are provided on the inner side of the limiting mechanism 4. The conveying mechanism 1 comprises an electric conveyor belt 11, a support roller 12, a first baffle 111 and a first support leg 13, the partition structure 2 comprises a partition 21, a first mounting plate 23, a second support leg 25 and a guide plate 26, the counting mechanism 3 comprises a first bracket 31 and a counter 33, and the limiting mechanism 4 comprises a second baffle 41, a support plate 43, a telescopic rod 44 and a second bracket 45.

[0023] like Figure 1 and Figure 2 As shown, a controller 6 is provided at one end of the electric conveyor belt, support rollers 12 are provided at both ends of the electric conveyor belt 11, and a first baffle 111 is provided on both sides of the electric conveyor belt 11, and both ends of the support roller 12 are connected to a first support shaft 121, and the outer side of the first support shaft 121 is connected to a first support leg 13, and one side of the first support leg 13 is provided with a first nut 122, and the first nut 122 is threadedly connected to the first support shaft 121, and the opposite sides of the two first support legs 13 are connected to a first limiting plate 14, and the interior of the first limiting plate 14 is provided with a slide groove 141, which is convenient for controlling the operation of relevant components in the device, and convenient for adjusting the position of the device and the angle of the electric conveyor belt 11 and fixing them according to the actual situation of the rice dumpling assembly line, so that the produced rice dumplings fall onto the electric conveyor belt 11, and the counting is completed in the process of being transported from one end of the electric conveyor belt 11 to the other end.

[0024] like Figure 1 and Figure 3 As shown, a plurality of connecting columns 22 are connected to the top of the partition 21, and the upper end of the connecting column 22 is connected to a first mounting plate 23, and both ends of the first mounting plate 23 are connected to a second support shaft 231, and the outer side of the second support shaft 231 is connected to a second support leg 25, and a second nut 24 is provided on one side of the second support leg 25, and the second nut 24 is threadedly connected to the second support shaft 231. One end of the partition 21 is connected to a guide plate 26 by a bolt 27, which is convenient for separating the rice dumplings that fall onto the electric conveyor belt 11 to avoid the accumulation of rice dumplings and ensure that the rice dumplings pass through the bottom of the counter 33 in turn during the transportation process, so as to facilitate the adjustment of the angle of the partition 21 according to the angle of the electric conveyor belt 11 to ensure the quality of rice dumpling separation and transmission.

[0025] like Figure 1As shown, a plurality of counters 33 are equidistantly connected to the upper end of the second bracket 45. The number of the counters 33 is one more than the number of the partitions 21, which can ensure that there is a counter 33 for counting above each space separated by the partition structure 2, thereby ensuring the efficiency of counting the rice dumplings.

[0026] like Figure 1 、 Figure 4 and Figure 5 As shown, the two ends of the second baffle 41 are respectively connected to the two first support legs 13, and a plurality of second limit plates 42 are equidistantly connected to one side of the second baffle 41. A slide groove 141 is provided on both sides of the second limit plate 42, and a support plate 43 is provided between two adjacent slide grooves 141. One end of the support plate 43 is connected with a telescopic rod 44, which can facilitate the use of the support plate 43 and facilitate the limitation of the position of the collection basket 5. After the counter 33 completes the quantitative counting of the rice dumplings, the support plate 43 can be used to support the rice dumplings to prevent the rice dumplings counted in the next batch from falling into the collection basket 5 of the previous batch, thereby ensuring that the rice dumplings in each collection basket 5 are equal, and facilitating the counting of the rice dumpling output.

[0027] like Figure 1 、 Figure 4 and Figure 6 As shown, the outer side of the telescopic rod 44 is connected to a second bracket 45, and the lower end of the second bracket 45 is connected to a plurality of third limiting plates 451. The number of the second limiting plates 42 and the third limiting plates 451 is the same as the number of the partitions 21. A collecting basket 5 is provided on one side of the third limiting plate 451, and the lower end of the collecting basket 5 is connected to a plurality of universal brake wheels 51, which is convenient for installing the telescopic rod 44, can further limit the position of the collecting basket 5, and facilitate the transportation of the collecting basket 5 before and after the collection of rice dumplings.

[0028] The counting device for the rice dumpling production line disclosed in this embodiment is as follows: before use, the multiple first nuts 122 and the second nuts 24 are loosened in sequence, and the angle of the electric conveyor belt 11 and the partition 21 is adjusted according to the height of the original rice dumpling production line discharge end. Then, the multiple first nuts 122 and the second nuts 24 are tightened in sequence to fix the angle of the partition 21 and the electric conveyor belt 11. The counter 33 and the telescopic rod 44 are numbered on the controller 6, and the counting warning value of the counter 33 is set, and the counter 33 and the telescopic rod 44 are connected so that when the counting warning value is reached, the controller 6 issues a voice reminder, the telescopic rod 44 automatically extends, and the counter 33 automatically returns to zero. After replacing the collection basket 5, the worker operates the controller 6 to control the telescopic rod 44 to retract. After the setting is completed, the controller 6 can be used to start the counter 33 and the electric conveyor belt. 11, the rice dumplings that fall onto one end of the electric conveyor belt 11 are transported to the other end. During the transportation process, the rice dumplings pass through the lower end of the counter 33, the counter 33 completes the counting, and the rice dumplings that have been counted fall into the collection basket 5 on one side of the second baffle 41. When the warning value of the counter 33 is reached, the controller 6 issues a voice reminder and automatically controls the telescopic rod 44 to extend, so that the supporting plate 43 is pushed along the slide 141 toward the second baffle 41. At this time, the value of the counter 33 that has reached the warning value is reset to zero, and the counting is restarted. The newly counted rice dumplings fall on the supporting plate 43 for temporary storage. After the worker completes the replacement of the collection basket 5, the controller 6 is manually used to control the telescopic rod 44 to retract. During the retraction process, the rice dumplings roll from the top of the supporting plate 43 to the collection basket 5 below the supporting plate 43, and then the above operation is repeated to carry out subsequent rice dumpling counting and transportation operations.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A counting device for a rice dumpling production line, comprising a conveying mechanism and a partitioning structure, characterized in that: A partition structure is provided on the outside of the conveying mechanism, a counting mechanism is provided on one side of the partition structure, a limiting mechanism is provided below one end of the conveying mechanism, and a plurality of collecting baskets are provided on the inside of the limiting mechanism. The conveying mechanism includes a motorized conveyor belt, a support roller, a first baffle and a first support leg, the partition structure includes a partition, a first mounting plate, a second support leg and a guide plate, the counting mechanism includes a first bracket and a counter, and the limiting mechanism includes a second baffle, a support plate, a telescopic rod and a second bracket.

2. A counting device for a rice dumpling production line according to claim 1, characterized in that, A controller is provided at one end of the electric conveyor belt, support rollers are provided at both ends of the electric conveyor belt, first baffles are provided on both sides of the electric conveyor belt, both ends of the support rollers are connected to a first support shaft, the outer side of the first support shaft is connected to a first support leg, a first nut is provided on one side of the first support leg, the first nut is threadedly connected to the first support shaft, and the opposite sides of the two first support legs are connected to a first limiting plate, and a slide groove is provided inside the first limiting plate.

3. A counting device for a rice dumpling production line according to claim 1, characterized in that, A plurality of connecting columns are connected above the partition, the upper ends of the connecting columns are connected to a first mounting plate, both ends of the first mounting plate are connected to a second support shaft, the outer side of the second support shaft is connected to a second support leg, a second nut is provided on one side of the second support leg, the second nut is threadedly connected to the second support shaft, and one end of the partition is connected to a guide plate by a bolt.

4. A counting device for a rice dumpling production line according to claim 1, characterized in that, A plurality of counters are equidistantly connected to the upper end of the second bracket, and the number of the counters is one more than the number of the partitions.

5. A counting device for a rice dumpling production line according to claim 1, characterized in that, The two ends of the second baffle are respectively connected to the two first support legs, and multiple second limit plates are equidistantly connected to one side of the second baffle. Slide grooves are provided on both sides of the second limit plate, and a support plate is provided between two adjacent slide grooves. One end of the support plate is connected to a telescopic rod.

6. A counting device for a rice dumpling production line according to claim 5, characterized in that, A second bracket is connected to the outer side of the telescopic rod, and a plurality of third limiting plates are connected to the lower end of the second bracket. The number of the second limiting plates and the third limiting plates is the same as the number of partitions. A collection basket is provided on one side of the third limiting plate, and a plurality of universal brake wheels are connected to the lower end of the collection basket.

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