Cement ash cleaning system

By installing a cement ash cleaning system composed of a blower and a pressurized pump on the cement conveyor, the spray head sprays pressurized gas and vacuum cleaner equipment to absorb materials, the problem of the conveyor belt and roller adherence is solved, and the service life of the conveyor belt is extended.

CN223213189UActive Publication Date: 2025-08-12XUZHOU CHINA UNITED CEMENT CO LTD
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Patent Information

Application Number
CN202422459861.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-12
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

During the conveying process of cement conveyor, materials are easily adhered to the conveyor belt and rollers, causing the rollers to work abnormally and affect the service life of the conveyor belt.

Method used

A cement ash cleaning system composed of a blower and a pressurized pump is used to spray pressurized gas through the nozzle to blow off the material and absorb it by the vacuum cleaner. Combined with the adjustment device and flexible nozzle design, the surface of the conveyor belt is cleaned.

Benefits of technology

Effectively clean the materials on the conveyor belt, avoid wear caused by materials adhered to the rollers, and extend the service life of the conveyor belt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cement ash cleaning system which is applied to a cement conveyor (200), the cement conveyor (200) comprises a box body (220) and a conveying belt (210) arranged in the box body (220), a dust collection device is further arranged in the box body (220) and used for absorbing dust generated in the conveying process of the cement conveyor (200), and the cement ash cleaning system (100) comprises an air blower (110), a dust collection device (120) and a dust collection device (120), the pressurizing pump (120) is communicated with the air blower (110) and is configured to pressurize external air to form pressurized air; and the spray head (130) is communicated with the pressure pump (120) through a spray pipe (140), and the spray head (130) is arranged on one side of the conveying belt (210) and is configured to blow pressurized gas to the surface of the conveying belt (210).
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Description

Technical Field

[0001] The utility model relates to the field of cement production equipment, in particular to a cement dust cleaning system. Background Art

[0002] The material conveyor used in the cement production process is used to transport various raw materials. Since most of these materials are in dry powder form and have adhesive properties, after the material conveyor feeds the materials, the materials will not completely detach from the surface of the conveyor belt, and a small amount of materials will adhere to it. When the conveyor belt rotates back, the attached materials will also adhere to the rollers below the conveyor belt. Moreover, as the conveyor belt operates for a long time, more and more materials will be attached to it. If it is not cleaned in time, it will affect the normal operation of the rollers. In addition, the materials adhered to the rollers will cause the belt surface of the conveyor belt to wear and age, affecting its service life. Summary of the Invention

[0003] In response to the problems and needs raised above, this solution proposes a cement dust cleaning system, which can achieve the above technical objectives and bring about many other technical effects by adopting the following technical features.

[0004] The utility model provides a cement dust cleaning system, which is applied to a cement conveyor. The cement conveyor comprises: a box body and a conveyor belt arranged in the box body. The box body is also provided with a dust collection device for absorbing dust during the conveying process of the cement conveyor. The cement dust cleaning system comprises:

[0005] Blower;

[0006] a pressure pump, connected to the blower and configured to pressurize external air to form pressurized gas;

[0007] A nozzle is connected to the pressure pump through a nozzle, and the nozzle is installed on one side of the conveyor belt and is configured to blow pressurized gas toward the surface of the conveyor belt.

[0008] In this technical solution, the working process of the cement dust cleaning system is as follows: the external air is blown into the cleaning system by a blower, and the external air is pressurized by a pressure pump to form pressurized gas. The pressurized gas flows through the nozzle to the nozzle, and finally is sprayed onto the surface of the conveyor belt by the nozzle, and then the cement dust on the surface of the conveyor belt is blown off. The blown-off cement dust is negatively adsorbed by the dust collection equipment in the box, and the blown-off cement dust is adsorbed away; the cement dust cleaning system can clean the material on the conveyor belt in time, avoid the material adhering to the roller causing the belt surface of the conveyor belt to be worn and aged, and extend the service life of the conveyor belt.

[0009] In addition, the cement dust cleaning system according to the present invention may also have the following technical features:

[0010] In one example of the present invention, it further includes: an adjusting device,

[0011] The adjusting device is arranged close to the conveyor belt, the nozzle is connected to the adjusting device, and the adjusting device is configured to adjust the angle of the nozzle.

[0012] In one example of the present invention, the adjusting device includes:

[0013] a sleeve pivotally connected to the box body, and the nozzle is fixedly connected to the sleeve on a side close to the conveyor belt;

[0014] The driving mechanism is connected to the sleeve and is configured to drive the sleeve to rotate synchronously therewith.

[0015] In one example of the present invention,

[0016] The driving mechanism comprises:

[0017] Drive motor;

[0018] A driving gear, which is fixedly connected to the output shaft of the driving motor;

[0019] The driven gear is fixedly sleeved on the outside of the sleeve and meshes with the driving gear; wherein the number of teeth of the driven gear is greater than the number of teeth of the driving gear.

[0020] In one example of the present invention, the driving motor is a servo motor.

[0021] In one example of the present invention, the adjusting device further comprises:

[0022] The bearings are respectively arranged on both sides of the sleeve, the inner ring of the bearings is fixedly connected to the sleeve, and the outer ring of the bearings is fixedly connected to the box.

[0023] In one example of the present invention, the nozzle includes a main pipe portion and an auxiliary pipe portion connected to the main pipe portion, wherein the main pipe portion is arranged in the sleeve, the auxiliary pipe portion is connected to the nozzle, and the auxiliary pipe portion is a flexible pipe.

[0024] In one example of the present invention, at the distal end of the auxiliary tube portion, one or more elongated thinned portions are provided on the outer circumferential surface or the inner circumferential surface of its outer tube layer, and the extension direction of the one or more elongated thinned portions is at an angle to the longitudinal direction of the auxiliary tube portion, thereby improving the end flexibility of the auxiliary tube portion.

[0025] In one example of the present invention, the one or more elongated thinned portions are one or more spiral grooves located on the outer circumferential surface or the inner circumferential surface of the auxiliary tube portion.

[0026] In one example of the present invention, the one or more elongated thinned portions are a plurality of annular grooves located on the outer circumferential surface or the inner circumferential surface of the auxiliary tube portion.

[0027] The following will describe the best embodiment of the present invention in more detail with reference to the accompanying drawings so that the features and advantages of the present invention can be easily understood. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings of the embodiments of the present invention. The drawings are only used to illustrate some embodiments of the present invention, and are not intended to limit all embodiments of the present invention to these drawings.

[0029] Figure 1 Schematic diagram of the structure of a cement dust cleaning system according to an embodiment of the present invention;

[0030] Figure 2 Schematic diagram of the structure of the regulating device according to an embodiment of the present utility model;

[0031] Figure 3 This is a schematic structural diagram of an auxiliary pipe portion according to one embodiment of the present utility model;

[0032] Figure 4 Schematic diagram of the structure of the auxiliary pipe according to another embodiment of the present invention.

[0033] List of reference numerals:

[0034] Conveyor 200;

[0035] Conveyor belt 210;

[0036] Box 220;

[0037] Cleaning system 100;

[0038] Blower 110;

[0039] Booster pump 120;

[0040] Nozzle 130;

[0041] Nozzle 140;

[0042] Main body tube 141;

[0043] Auxiliary pipe portion 142;

[0044] spiral groove 1421;

[0045] annular groove 1422;

[0046] Adjustment device 150;

[0047] Casing 151;

[0048] Driving mechanism 152;

[0049] Drive motor 1521;

[0050] Driving gear 1522;

[0051] Driven gear 1523;

[0052] Bearing 160;

[0053] Support platform 170;

[0054] On-off valve 180. DETAILED DESCRIPTION

[0055] In order to make the purpose, technical solution and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of the specific embodiments of the present invention. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0056] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by persons of ordinary skill in the field to which the present invention belongs. The words "first", "second" and similar terms used in the specification and claims of the present utility model patent application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "a" or "an" do not necessarily indicate a quantity limitation. Words such as "include" or "comprising" mean that the elements or objects preceding the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0057] According to a cement dust cleaning system 100 of the present invention, Figure 1As shown, it is applied to a cement conveyor 200, and the cement conveyor 200 includes: a box 220 and a conveyor belt 210 arranged in the box 220. The box 220 is also provided with a dust collection device for absorbing dust during the conveying process of the cement conveyor 200. The cement dust cleaning system 100 includes:

[0058] Blower 110;

[0059] a pressure pump 120 , connected to the blower 110 , configured to pressurize external air to form pressurized gas;

[0060] The nozzle 130 is connected to the pressure pump 120 through the nozzle 140 , and the nozzle 130 is installed on one side of the conveyor belt 210 and is configured to blow pressurized gas toward the surface of the conveyor belt 210 .

[0061] The working process of the cement dust cleaning system 100 is as follows: the blower 110 blows external air into the cleaning system 100, and the external air is pressurized by the pressure pump 120 to form pressurized gas. The pressurized gas flows through the nozzle 140 to the nozzle 130, and finally is sprayed onto the surface of the conveyor belt 210 by the nozzle 130, and then the cement dust on the surface of the conveyor belt 210 is blown off. The blown-off cement dust is negatively adsorbed by the dust collection equipment in the box 220, and the blown-off cement dust is adsorbed away; the cement dust cleaning system 100 can clean the material on the conveyor belt 210 in time, avoid the material adhering to the roller causing the belt surface of the conveyor belt 210 to be worn and aged, and extend the service life of the conveyor belt 210.

[0062] In one example of the present invention, it further includes: an adjustment device 150,

[0063] The adjusting device 150 is disposed near the conveyor belt 210 , the nozzle 130 is connected to the adjusting device 150 , and the adjusting device 150 is configured to adjust the angle of the nozzle 130 .

[0064] By providing the adjustment device 150 in the box body 220, the angle of the nozzle 130 can be flexibly adjusted, thereby adjusting the spraying angle of the nozzle 130 to match the surface of the conveyor belt 210, thereby obtaining the best cleaning angle.

[0065] In one example of the present invention, Figure 2 As shown, the regulating device 150 includes:

[0066] The sleeve 151 is pivotally connected to the box 220 , and the nozzle 130 is fixedly connected to the sleeve 151 on the side close to the conveyor belt 210 ;

[0067] a driving mechanism 152 connected to the sleeve 151 and configured to drive the sleeve 151 to rotate synchronously therewith;

[0068] Specifically, when it is necessary to adjust the angle of the nozzle 130, since the nozzle 130 is connected to the sleeve 151, the driving mechanism 152 drives the sleeve 151 to rotate around its own axis, thereby adjusting the rotation angle of the sleeve 151, and then achieving the optimal cleaning angle of the nozzle 130; since the nozzle 130 is arranged in the box 220 and is arranged close to the conveyor belt 210, the angle adjustment of the nozzle 130 can be easily achieved by setting an adjustment mechanism, thereby improving the safety of the angle adjustment.

[0069] In one example of the present invention,

[0070] The driving mechanism 152 includes:

[0071] Drive motor 1521;

[0072] A driving gear 1522 is fixedly connected to the output shaft of the driving motor 1521;

[0073] The driven gear 1523 is fixedly sleeved on the outer side of the sleeve 151 and meshes with the driving gear 1522; wherein the number of teeth of the driven gear 1523 is greater than the number of teeth of the driving gear 1522;

[0074] When the angle of the nozzle 130 needs to be adjusted, since the nozzle 130 is connected to the sleeve 151, the driving motor 1521 drives the driving gear 1522 to rotate, and then the driving gear 1522 drives the driven gear 1523 engaged with it to rotate, and then drives the sleeve 151 fixedly connected to the driven gear 1523 to rotate, so that the sleeve 151 rotates around its own axis, thereby adjusting the rotation angle of the sleeve 151, and then achieving the optimal cleaning angle of the nozzle 130; since the nozzle 130 is arranged in the box 220 and is arranged close to the conveyor belt 210, the angle adjustment of the nozzle 130 can be easily achieved by setting an adjustment mechanism, thereby improving the safety of the angle adjustment.

[0075] In one example of the present invention, the driving motor 1521 is a servo motor; the servo motor has very high motion accuracy and control accuracy, can achieve very precise positioning and motion control, and facilitates the angle adjustment of the sleeve 151.

[0076] In one example of the present invention, the adjustment device 150 further includes:

[0077] The bearings 160 are respectively provided on both sides of the sleeve 151 , with the inner ring of the bearings 160 fixedly connected to the sleeve 151 and the outer ring of the bearings 160 fixedly connected to the housing 220 ;

[0078] Specifically, bearings 160 are respectively provided on both sides of the sleeve 151. By providing the bearings 160, on the one hand, the sleeve 151 can be supported, and on the other hand, the sleeve 151 can be rotatably connected in the box body 220. The adjusting device 150 also includes: a support platform 170, which is provided on the lower end side of the bearing 160 and is fixedly connected to the outer ring of the bearing 160 for supporting the sleeve 151.

[0079] In one example of the present invention, the nozzle 140 includes a main tube portion 141 and an auxiliary tube portion 142 connected to the main tube portion 141, wherein the main tube portion 141 is disposed in the sleeve 151, and the auxiliary tube portion 142 is connected to the nozzle 130, and the auxiliary tube portion 142 is a flexible tube;

[0080] That is to say, when the driving mechanism 152 drives the sleeve 151 to rotate, the nozzle 130 is fixed on the sleeve 151, so it rotates along with the rotation of the sleeve 151. Since the auxiliary tube portion 142 is a flexible tube, the main tube portion 141 remains stationary, and the auxiliary tube portion 142 rotates along with the rotation of the nozzle 130.

[0081] For example, mounting holes are opened on the outer peripheral wall of the sleeve 151, and the mounting holes are arranged at intervals along the length direction of the sleeve 151. The nozzle 130 can be connected to the sleeve 151 by threaded connection.

[0082] In short, by providing the sleeve 151 on the outside of the nozzle 140 , the angle of the nozzle 140 can be easily adjusted.

[0083] In one example of the present invention, at the distal end of the auxiliary tube portion 142 (connected to the nozzle 130), one or more elongated thinning portions are provided on the outer circumferential surface or the inner circumferential surface of its outer tube layer, and the extension direction of the one or more elongated thinning portions is at an angle to the longitudinal direction of the auxiliary tube portion 142, thereby improving the end flexibility of the auxiliary tube portion 142.

[0084] The extending direction of the thinned portion is not parallel to the longitudinal direction of the auxiliary tube portion 142, thereby improving the flexibility of the catheter end portion while maintaining the strength of the auxiliary tube portion 142. It should be noted that one or more elongated thinned portions may also be provided on the inner circumferential surface of the outer tube layer, or on both the outer circumferential surface and the inner circumferential surface.

[0085] In one example of the present invention, Figure 3 As shown, the one or more elongated thinned portions are one or more spiral grooves 1421 located on the outer circumferential surface or the inner circumferential surface of the auxiliary tube portion 142 .

[0086] Wherein, at the distal end of the auxiliary tube portion 142, a plurality of annular grooves 1422 are provided on the outer peripheral surface of the outer tube layer thereof. Preferably, the plurality of annular grooves 1422 are transverse to the longitudinal direction of the auxiliary tube portion 142.

[0087] In one example of the present invention, Figure 4 As shown, the one or more elongated thinned portions are a plurality of annular grooves 1422 located on the outer circumferential surface or the inner circumferential surface of the auxiliary tube portion 142 .

[0088] At the distal end of the auxiliary tube portion 142, a plurality of spiral grooves 1421 are provided on the outer circumferential surface of the outer tube layer thereof. These spiral grooves 1421 may form an angle between 0 and 90 degrees with respect to the longitudinal direction of the auxiliary tube portion 142, such as, but not limited to, 10, 20, 30, or 40 degrees.

[0089] Furthermore, although not shown, the plurality of annular grooves 1422 or the plurality of spiral grooves 1421 may also be on the inner circumferential surface of the outer tube layer, or on both the outer circumferential surface and the inner circumferential surface.

[0090] The above technical solution solves the problem of the auxiliary tube 142 being stiff and difficult to turn at its distal end. By providing several thinned portions in specific directions at the distal end of the auxiliary tube 142, on the outer or inner circumferential surface of the outer tube layer, the head flexibility of the auxiliary tube 142 can be reduced in a simple manner. The auxiliary tube, relying on its own flexibility, allows the nozzle 130 to rotate along with the sleeve 151 while the main tube 141 remains stationary.

[0091] In one example of the present invention, it further includes: an on-off valve 180,

[0092] It is disposed between the pressure pump 120 and the nozzle 130 and is configured to switch the pressurized gas between the pressure pump 120 and the nozzle 130 on and off, thereby controlling the pressurized gas.

[0093] The exemplary implementation of the cement dust cleaning system 100 proposed in the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various technical features and structures proposed in the present invention can be combined in various ways without exceeding the scope of protection of the present invention, which is determined by the appended claims.

Claims

1. A cement dust cleaning system, applied to a cement conveyor (200), the cement conveyor (200) comprising: A box (220) and a conveyor belt (210) arranged in the box (220), wherein a dust collecting device is further arranged in the box (220) for absorbing dust generated by the cement conveyor (200) during the conveying process, wherein the cement dust cleaning system (100) comprises: Blower (110); a pressure pump (120), connected to the blower (110), configured to pressurize external air to form pressurized gas; The nozzle (130) is connected to the pressure pump (120) through a nozzle (140), and the nozzle (130) is installed on one side of the conveyor belt (210) and is configured to blow pressurized gas toward the surface of the conveyor belt (210).

2. The cement dust cleaning system according to claim 1, characterized in that: Also included: an adjustment device (150), The adjusting device (150) is arranged close to the conveyor belt (210), the nozzle (130) is connected to the adjusting device (150), and the adjusting device (150) is configured to adjust the angle of the nozzle (130).

3. The cement dust cleaning system according to claim 2, characterized in that: The regulating device (150) comprises: A sleeve (151) is pivotally connected to the box (220), and the nozzle (130) is fixedly connected to the sleeve (151) on a side close to the conveyor belt (210); A driving mechanism (152) is connected to the sleeve (151) and is configured to drive the sleeve (151) to rotate synchronously therewith.

4. The cement dust cleaning system according to claim 3, characterized in that: The driving mechanism (152) comprises: Drive motor (1521); A driving gear (1522) is fixedly connected to the output shaft of the driving motor (1521); The driven gear (1523) is fixedly sleeved on the outside of the sleeve (151) and meshes with the driving gear (1522); wherein the number of teeth of the driven gear (1523) is greater than the number of teeth of the driving gear (1522).

5. The cement dust cleaning system according to claim 4, characterized in that: The driving motor (1521) is a servo motor.

6. The cement dust cleaning system according to claim 3, characterized in that: The regulating device (150) further comprises: The bearings (160) are respectively arranged on both sides of the sleeve (151), the inner ring of the bearings is fixedly connected to the sleeve (151), and the outer ring of the bearings is fixedly connected to the box (220).

7. The cement dust cleaning system according to claim 3, characterized in that: The nozzle (140) comprises a main pipe portion (141) and an auxiliary pipe portion (142) connected to the main pipe portion (141), wherein the main pipe portion (141) is arranged in the sleeve (151), and the auxiliary pipe portion (142) is connected to the nozzle (130), and the auxiliary pipe portion (142) is a flexible pipe.

8. The cement dust cleaning system according to claim 7, characterized in that: At the distal end of the auxiliary tube portion (142), one or more elongated thinned portions are provided on the outer peripheral surface or the inner peripheral surface of the outer tube layer thereof, and the extension direction of the one or more elongated thinned portions is at an angle to the longitudinal direction of the auxiliary tube portion (142), thereby improving the end flexibility of the auxiliary tube portion (142).

9. The cement dust cleaning system according to claim 8, characterized in that: The one or more elongated thinned portions are one or more spiral grooves (1421) located on the outer circumferential surface or the inner circumferential surface of the auxiliary tube portion (142).

10. The cement dust cleaning system according to claim 8, characterized in that: The one or more elongated thinned portions are a plurality of annular grooves (1422) located on the outer circumferential surface or the inner circumferential surface of the auxiliary tube portion (142).