Feeding device for steel ladle refractory material

The refractory brick position is automatically corrected through the threaded rod and push plate structure driven by the servo motor, combined with the design of the gantry and transmission roller shaft, and the problems of low manual placement efficiency and misalignment are solved, achieving efficient and convenient refractory brick transmission and adaptive feeding.

CN223213224UActive Publication Date: 2025-08-12CHANGZHOU SUNAI METALLURGY REFRACTORY MATERIAL CO LTD
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Patent Information

Application Number
CN202421727737.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-08-12
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing ladle refractory material feeding device requires manual placement of refractory bricks, which are inefficient and prone to misalignment, which increases workers' labor intensity and affects production efficiency and stacking effect.

Method used

The threaded rod and push plate structure driven by servo motor are adopted to automatically clamp and correct the position of the refractory brick, and the transmission is realized through the gantry and transmission roller shaft, combined with the liftable design bracket to adapt to different furnace body heights.

Benefits of technology

Automatic correction and regular placement of refractory bricks are realized, transmission efficiency is improved, mechanical interference is avoided, assembly and maintenance is convenient, and transmission needs are adapted to different widths and heights.

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Abstract

The utility model relates to the technical field of steel ladle refractory materials, in particular to a steel ladle refractory material feeding device which comprises a conveying table and supporting columns, the front portion and the rear portion of the two sides of the conveying table are each provided with a set of supporting columns, and the supporting columns are arranged in the height direction of the conveying table and upwards support a portal frame. According to the feeding device for the steel ladle refractory material, the servo motor is arranged, the two portal frames are erected above the conveying table to provide conveying correction for refractory bricks, when the refractory bricks are conveyed to the conveying roller shafts, the servo motor is started, an output shaft of the servo motor drives a threaded rod to rotate, and therefore the two threaded blocks are driven to rotate; due to the fact that the push frame is embedded in the limiting groove and moves front and back, the push plate is pushed to oppositely clamp multiple sets of refractory bricks from the two ends, the positions of the placed refractory bricks are corrected, the refractory bricks can be regularly placed and conveyed into a furnace body, through automatic clamping correction, the conveying efficiency is improved, and the problem that the positions need to be adjusted when refractory brick materials are manually conveyed into the furnace is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ladle refractory materials, in particular to a feeding device for ladle refractory materials. Background Art

[0002] Ladle refractories, such as refractory bricks, play a crucial role in the steelmaking process. These bricks must maintain structural stability in high-temperature environments, resist reaction with the molten steel, and ensure the purity of the molten steel. In actual production, the refractory bricks are first transported to a stacking device at the front of the furnace, making the feeding of refractory bricks a critical step in the production process.

[0003] There are some defects in the existing ladle refractory material feeding devices on the market. Common feeding devices usually require manual placement of refractory bricks on the feeding device and arrange them neatly in advance. This method has multiple problems. First, manual placement is inefficient, affecting the work efficiency of the entire production line; second, position deviation is prone to occur during manual placement, causing refractory bricks to be misplaced during transportation, affecting subsequent stacking and firing effects. In addition, manual placement also increases the labor intensity of workers.

[0004] Therefore, a feeding device for ladle refractory material is urgently needed to solve the technical defects proposed in the above technology. Utility Model Content

[0005] The purpose of the utility model is to provide a feeding device for ladle refractory materials to solve the problem in the above background technology that refractory bricks usually need to be manually placed on the feeding device and arranged neatly in advance.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding device for refractory materials of a ladle, comprising a transmission platform and pillars, a group of pillars are respectively arranged at the front and rear of both sides of the transmission platform, the pillars are arranged along the height direction of the transmission platform and upwardly support a gantry, the gantry is horizontally erected above the transmission platform, the outer walls of the gantry are respectively fixedly connected to the mounting frames, a servo motor is fixed to the right side of the mounting frame, the output shaft of the servo motor is fixedly connected to the threaded rod, the threaded rod is movably assembled at the mounting frame, threaded blocks are respectively sleeved on both sides of the outside of the threaded rod, one end of the threaded block is hinged to a push frame, the end of the push frame is hinged to a fixed block, and the end face of the fixed block is fixedly connected to a push plate.

[0007] Preferably, the push plates are arranged at both ends above the transmission platform, and a guide rod is movably sleeved in the gantry, and the guide rod is fixedly connected to the push plates.

[0008] Preferably, the left and right sides of the threaded rod have the same thread direction, the two sets of threaded blocks sleeved on the outside of the threaded rod have opposite internal thread directions, a limiting groove is provided in the gantry, and the push frame is embedded in the limiting groove and moves.

[0009] Preferably, multiple sets of transmission rollers are evenly installed inside the transmission platform, and a variable speed motor is installed on the left side of the rear end of the transmission platform. Transmission sprockets and transmission chains are installed on the shaft ends between the output shaft of the variable speed motor and the transmission rollers, and between the multiple sets of transmission rollers.

[0010] Preferably, the number of the transmission rollers is arranged according to the length of the transmission platform.

[0011] Preferably, a left leg is hinged on the left side of the bottom end of the transmission platform, and the left leg is supported on the ground. A right bracket is installed on the right side of the bottom end of the transmission platform, and a distance adjustment rod is hinged on the bottom end of the right bracket. The base is provided below the distance adjustment rod, and a reserved groove is provided on the inner side wall of the base. The distance adjustment rod is embedded in the reserved groove and slides.

[0012] Preferably, the right bracket is composed of two groups of mutually hinged rods, and the right bracket is in an "X" structure.

[0013] Preferably, a partition is welded in the middle position inside the base, and a group of cylinders are fixed on each side of the partition. The output ends of the cylinders are fixedly connected to the distance adjusting rod through piston rods, and a locking bolt is fixedly connected between the distance adjusting rod and the base.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the feeding device for ladle refractory materials not only realizes automatic clamping correction, but also does not require manual position adjustment when feeding refractory brick materials into the furnace, thereby improving transmission efficiency, realizes the suspended setting of the correction component, facilitates assembly and maintenance, and facilitates tilted feeding;

[0015] (1) The device is provided with a servo motor, a transmission roller, a threaded rod, a push plate, and a push frame. The device provides transmission correction of refractory bricks by setting up two groups of gantries above the transmission platform. When the refractory bricks are transferred to the transmission roller, the servo motor is started, and the output shaft of the servo motor drives the threaded rod to rotate, thereby driving the two groups of threaded blocks to rotate. Since the push frame is embedded in the limit groove and moves back and forth, it pushes the push plate to clamp multiple groups of refractory bricks from both ends, and corrects the position of the placed refractory bricks so that they can be placed regularly and transmitted to the furnace body. Through automatic clamping and correction, there is no need to adjust the position before sending the refractory brick material into the furnace manually, thereby improving the transmission efficiency;

[0016] (2) By providing a gantry and a transmission roller, the gantry is erected above the transmission platform to form a gantry structure, and the correction component set in the air does not contact the transmission roller, thereby solving the problem of mechanical interference. At the same time, it is more convenient to perform material correction on transmission platforms of different widths and heights, and is convenient for assembly and maintenance;

[0017] (3) The bottom of the transfer platform is designed to be liftable by arranging a right bracket, a transfer platform, a cylinder, and a distance-adjusting rod. By arranging an "X"-structured right bracket on the right side of the bottom of the transfer platform, when the transfer platform needs to adapt to furnaces of different heights, the cylinder can be started, and the piston rod pulls the distance-adjusting rod forward and backward to adjust the support angle of the right bracket, thereby realizing height adjustment of the right side of the transfer platform and facilitating tilted feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present utility model;

[0019] Figure 2 This is a schematic diagram of the push plate structure from a top view of the present invention;

[0020] Figure 3 This is a schematic diagram of the front view structure of the transmission platform of the present invention;

[0021] Figure 4 This is a schematic diagram of the top view of the pitch-adjusting rod of the present invention.

[0022] In the figure: 1. Variable speed motor; 2. Transmission roller; 3. Gantry; 4. Transmission platform; 5. Pillar; 6. Transmission sprocket and transmission chain; 7. Guide rod; 8. Push plate; 9. Fixing block; 10. Push frame; 11. Limiting slot; 12. Servo motor; 13. Threaded block; 14. Threaded rod; 15. Mounting frame; 16. Left support leg; 17. Pitch adjustment rod; 18. Right bracket; 19. Base; 20. Locking bolt; 21. Partition; 22. Cylinder. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1: Please refer to Figure 1-4, a feeding device for refractory materials of a ladle comprises a transmission platform 4 and a pillar 5, a group of pillars 5 are respectively arranged on the front and rear sides of the transmission platform 4, the pillars 5 are arranged along the height direction of the transmission platform 4 and upwardly support a gantry 3, the gantry 3 is horizontally erected above the transmission platform 4, the outer walls of the gantry 3 are respectively fixedly connected with a mounting frame 15, a servo motor 12 is fixed on the right side of the mounting frame 15, the output shaft of the servo motor 12 is fixedly connected with a threaded rod 14, the threaded rod 14 is movably assembled at the mounting frame 15, and threaded blocks 13 are respectively sleeved on both sides of the outer side of the threaded rod 14, a push frame 10 is hinged at one end of the threaded block 13, a fixed block 9 is hinged at the end of the push frame 10, and a push plate 8 is fixedly connected to the end face of the fixed block 9, the thread direction of the left and right sides of the threaded rod 14 is the same, and the internal threads of the two groups of threaded blocks 13 sleeved on the outside of the threaded rod 14 are opposite, a limiting slot 11 is provided in the gantry 3, and the push frame 10 is embedded in the limiting slot 11 and moves;

[0025] Specifically, if Figure 1 、 Figure 2 and Figure 3 As shown, the device provides transmission correction of refractory bricks by setting up two sets of gantries 3 above the transmission platform 4. When the refractory bricks are transferred to the transmission roller 2, the servo motor 12 is started, and the output shaft of the servo motor 12 drives the threaded rod 14 to rotate, thereby driving the two sets of threaded blocks 13 to rotate. Since the push frame 10 is embedded in the limit groove 11 and moves back and forth, it pushes the push plate 8 to relatively clamp multiple groups of refractory bricks from both ends, and correct the position of the placed refractory bricks so that they can be placed regularly and transmitted to the furnace body.

[0026] Embodiment 2: Multiple groups of transmission rollers 2 are evenly assembled inside the transmission platform 4. A variable speed motor 1 is installed on the left side of the rear end of the transmission platform 4. A transmission sprocket and a transmission chain belt 6 are installed on the shaft ends between the output shaft of the variable speed motor 1 and the transmission rollers 2, and between the multiple groups of transmission rollers 2. The number of transmission rollers 2 is arranged according to the length of the transmission platform 4. Push plates 8 are arranged at both ends above the transmission platform 4. A guide rod 7 is movably sleeved in the gantry 3, and the guide rod 7 is fixedly connected to the push plate 8.

[0027] Specifically, if Figure 1 、 Figure 2 and Figure 3 As shown, the gantry 3 is erected above the transmission platform 4 to form a gantry structure, and the suspended correction component does not contact the transmission roller 2, which solves the problem of mechanical interference and is more convenient for material correction of transmission platforms 4 of different widths and heights.

[0028] Example 3: A left leg 16 is hinged to the left side of the bottom end of the transmission platform 4, and the left leg 16 is supported on the ground. A right bracket 18 is installed on the right side of the bottom end of the transmission platform 4. A distance-adjusting rod 17 is hinged to the bottom end of the right bracket 18. Below the distance-adjusting rod 17 is a base 19. A reserved groove is provided on the inner wall of the base 19. The distance-adjusting rod 17 is embedded in the reserved groove and slides. The right bracket 18 is two groups of rods hinged to each other. The right bracket 18 is an "X" structure. A partition 21 is welded to the middle position inside the base 19. A group of cylinders 22 are fixed on each side of the partition 21. The output ends of the cylinders 22 are fixedly connected to the distance-adjusting rod 17 through piston rods. A locking bolt 20 is fixedly connected between the distance-adjusting rod 17 and the base 19.

[0029] Specifically, if Figure 1 and Figure 4 As shown, the bottom end of the conveying platform 4 adopts a liftable design. By setting a right bracket 18 with an "X" structure on the right side of the bottom end of the conveying platform 4, when the conveying platform 4 needs to adapt to furnaces of different heights, the cylinder 22 can be started, and the piston rod pulls the distance adjustment rod 17 to move back and forth, thereby adjusting the support angle of the right bracket 18, thereby realizing the height adjustment of the right side of the conveying platform 4, that is, the feeding side, to facilitate tilted feeding.

[0030] Working principle: When the refractory bricks are transferred to the transmission roller 2, the servo motor 12 is started, and the output shaft of the servo motor 12 drives the threaded rod 14 to rotate, thereby driving the two sets of threaded blocks 13 to rotate. Since the push frame 10 is embedded in the limit groove 11 and moves back and forth, it pushes the push plate 8 to clamp multiple groups of refractory bricks from both ends, and correct the position of the placed refractory bricks so that they can be placed regularly and transmitted to the furnace body. The bottom end of the transmission platform 4 adopts a liftable design. By setting a right bracket 18 with an "X" structure on the right side of the bottom end of the transmission platform 4, when the transmission platform 4 needs to adapt to furnace bodies of different heights, the cylinder 22 can be started, and the piston rod pulls the distance adjustment rod 17 to move back and forth, thereby adjusting the support angle of the right bracket 18, thereby realizing the height adjustment of the right side of the transmission platform 4, that is, the feed side, to facilitate tilted feeding.

[0031] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A feeding device for ladle refractory material, comprising a conveying platform (4) and a support (5), characterized in that: A group of pillars (5) are respectively arranged at the front and rear sides of both sides of the transmission platform (4), and the pillars (5) are arranged along the height direction of the transmission platform (4) and upwardly support a gantry (3), and the gantry (3) is horizontally erected above the transmission platform (4). The outer wall of the gantry (3) is fixedly connected with a mounting frame (15), and a servo motor (12) is fixed on the right side of the mounting frame (15). The output shaft of the servo motor (12) is fixedly connected with a threaded rod (14), and the threaded rod (14) is movably assembled at the mounting frame (15). The outer sides of the threaded rod (14) are respectively sleeved with threaded blocks (13), and one end of the threaded block (13) is hinged with a push frame (10), and the end of the push frame (10) is hinged with a fixed block (9), and the end face of the fixed block (9) is fixedly connected with a push plate (8).

2. A feeding device for ladle refractory materials according to claim 1, characterized in that: The push plates (8) are arranged at both ends above the transmission platform (4); a guide rod (7) is movably sleeved in the gantry (3); and the guide rod (7) is fixedly connected to the push plates (8).

3. The feeding device for ladle refractory material according to claim 1, characterized in that: The threaded directions of the left and right sides of the threaded rod (14) are the same, the internal threaded directions of the two groups of threaded blocks (13) sleeved on the outside of the threaded rod (14) are opposite, a limiting groove (11) is provided in the gantry (3), and the push frame (10) is embedded in the limiting groove (11) and moves.

4. The feeding device for ladle refractory material according to claim 1, characterized in that: The transmission platform (4) is evenly equipped with multiple groups of transmission rollers (2). A variable speed motor (1) is installed on the left side of the rear end of the transmission platform (4). A transmission sprocket and a transmission chain belt (6) are installed at the shaft ends between the output shaft of the variable speed motor (1) and the transmission rollers (2) and between the multiple groups of transmission rollers (2).

5. A feeding device for ladle refractory materials according to claim 4, characterized in that: The number of the transmission rollers (2) is arranged according to the length of the transmission platform (4).

6. The feeding device for ladle refractory material according to claim 1, characterized in that: A left leg (16) is hinged on the left side of the bottom end of the transmission platform (4), and the left leg (16) is supported on the ground. A right bracket (18) is installed on the right side of the bottom end of the transmission platform (4), and a distance adjustment rod (17) is hinged on the bottom end of the right bracket (18). Below the distance adjustment rod (17) is a base (19), and a reserved groove is opened on the inner side wall of the base (19), and the distance adjustment rod (17) is embedded in the reserved groove and slides.

7. A feeding device for ladle refractory material according to claim 6, characterized in that: The right bracket (18) is composed of two groups of mutually hinged rods, and the right bracket (18) is in an "X" structure.

8. The feeding device for ladle refractory material according to claim 6, characterized in that: A partition (21) is welded in the middle of the base (19), and a group of cylinders (22) are fixed on the left and right sides of the partition (21). The output ends of the cylinders (22) are fixedly connected to the distance adjustment rod (17) through piston rods. A locking bolt (20) is fixedly connected between the distance adjustment rod (17) and the base (19).