Servo box clamping mechanism

Through the design of the servo clamping mechanism, the time-consuming and labor-intensive and safety hazards of manual cylinder adjustment in existing carton palletization are solved, and automatic carton clamping and speed adjustment are realized, improving carton palletization efficiency.

CN223213304UActive Publication Date: 2025-08-12SUZHOU YOUGUAN MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422211463.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-08-12
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

In the existing carton palletization technology, the cylinder stroke adjustment is time-consuming and labor-intensive, and the cylinder position is high and the manual speed adjustment poses safety risks, making it difficult to adapt to the needs of cartons and products of different sizes.

Method used

The servo clamping box mechanism is adopted, including the front clamping mechanism, slider assembly, side clamping mechanism and rear clamping mechanism, and the servo motor and rack system are used to achieve precise movement, automatically adjust the clamping and speed, and avoid manual intervention.

Benefits of technology

Automatic clamping of cartons of different sizes is achieved, reducing adjustment time, improving palletizing efficiency, reducing safety risks, and quickly adjusting the clamping speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a servo box clamping mechanism. The servo box clamping mechanism comprises a bearing frame; the front clamping mechanism comprises a conveying mechanism and a push rod connected to the conveying mechanism; the sliding plate assembly comprises a first sliding plate, a second sliding plate and an opening-closing mechanism; the side clamping mechanism comprises a side clamping servo motor assembly, a first gear, two first racks and two side clamping assemblies, the side clamping servo motor assembly is connected to the bearing frame, and the movement directions of the two first racks are opposite; the rear clamping mechanism comprises a rear clamping servo motor assembly, a second gear, a second rack and a rear clamping plate, the second gear, the second rack and the rear clamping plate are connected to the rear clamping servo motor assembly, and the rear clamping servo motor assembly is connected to the bearing frame. According to the carton clamping device, servo precise movement of the side clamps and the rear clamp can be achieved, cartons of different sizes used by different products can be conveniently clamped, manual adjustment is not needed, the carton clamping adjustment time of carton product replacement is greatly shortened, the carton clamping speed can be rapidly adjusted according to the products in the cartons, and the carton stacking efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carton palletizing, in particular to a servo carton clamping mechanism. Background Art

[0002] Products such as beverages and food are usually packed in cartons during the packaging process. After packaging, the cartons need to be stacked to facilitate the transportation of the stacked cartons to the warehouse or loading for transportation. When stacking cartons, the cartons need to be clamped to improve the neatness of the stacking. Currently, cylinders are generally used to control the clamps, and the stroke of the cylinder is limited by the clamping sleeve. When the size of the carton changes, in order to adapt to cartons of different sizes, the position of the clamping sleeve needs to be manually adjusted to change the stroke of the cylinder extension, which is very time-consuming and labor-intensive. In addition, when cartons are packed with different products, the speed needs to be adjusted. However, the existing manual adjustment of the cylinder speed control valve has a long downtime, and the cylinder is located at a high position, and the operator needs to climb up to achieve cylinder speed regulation, which poses a safety hazard. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a servo box clamping mechanism.

[0004] In order to achieve the above-mentioned purpose, the technical solution provided by one embodiment of the present invention is as follows:

[0005] A servo box clamping mechanism, comprising:

[0006] Carrier;

[0007] A front clamping mechanism, comprising a conveying mechanism disposed on the carrier and a push rod connected to the conveying mechanism;

[0008] A slide assembly, the slide assembly comprising a first slide, a second slide, and an opening and closing mechanism for driving the first slide and the second slide to merge or separate;

[0009] A side clamping mechanism, comprising a side clamping servo motor assembly, a first gear connected to the side clamping servo motor assembly, two first racks meshing with the first gear, and two side clamping assemblies respectively connected to the two first racks, wherein the side clamping servo motor assembly is connected to the carrier frame, and the two first racks move in opposite directions;

[0010] The rear clamping mechanism includes a rear clamping servo motor assembly, a second gear connected to the rear clamping servo motor assembly, a second rack meshing with the second gear, and a rear clamping plate connected to the second rack, and the rear clamping servo motor assembly is connected to the supporting frame.

[0011] As a further improvement of the present invention, the conveying mechanism includes a conveying motor, two transmission assemblies arranged opposite to each other, and a first main shaft connecting the two transmission assemblies. Each of the transmission assemblies includes a first sprocket assembly and a first chain meshing with the first sprocket assembly. The push rod is connected to the two first chains.

[0012] As a further improvement of the present invention, the opening and closing mechanism includes an opening and closing motor, two opening and closing components arranged opposite to each other, and a second main shaft connecting the two opening and closing components. Each of the opening and closing components includes a second sprocket assembly and a second chain meshing with the second sprocket assembly. The first slide and the second slide are both connected to the second chain and follow the second chain to make opposite movements.

[0013] As a further improvement of the present invention, the side clamping assembly includes a base and a side clamping plate connected to the base, and the first rack is connected to the base.

[0014] As a further improvement of the present invention, a slider is provided on the base, the slider is matched with a slide rail, and the slide rail is fixed to the supporting frame.

[0015] As a further improvement of the present invention, the base is in an inverted L-shape, and a reinforcing rod is connected between the base and the side clamping plate.

[0016] As a further improvement of the present invention, two cam guides are provided on the side clamp servo motor assembly, and each of the first racks is located between the first gear and the cam guide.

[0017] As a further improvement of the present invention, a skateboard frame is provided on the outer periphery of the first skateboard, and two adjustment plates are relatively provided on the skateboard frame, and the front sections of the two adjustment plates form an inverted figure eight structure.

[0018] As a further improvement of the present invention, at least one guide mechanism is provided at the rear end of the carrier frame, and a limit ring is provided on the guide mechanism.

[0019] As a further improvement of the present invention, the guide mechanism includes a bearing assembly, an optical axis passing through the bearing assembly, the front end of the optical axis is connected to the rear clamping plate, the bearing assembly is connected to the supporting frame, and the limiting ring is fixed to the rear end of the optical axis.

[0020] The beneficial effects of the utility model are:

[0021] The utility model can realize the servo precise movement of the side clamps and the rear clamps, which is convenient for clamping cartons of different sizes used for different products without manual adjustment, greatly improving the adjustment time of the carton clamping when changing products, and can quickly adjust the carton clamping speed according to the products in the carton, with short downtime, safety and reliability, and further improving the carton stacking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 A perspective view of a preferred embodiment of the present utility model;

[0024] Figure 2 for Figure 1 A is an enlarged schematic diagram;

[0025] Figure 3 A top view of a preferred embodiment of the present utility model;

[0026] Figure 4 for Figure 3 BB cross-sectional view;

[0027] Figure 5 This is a bottom view of the side clamping mechanism according to a preferred embodiment of the present invention;

[0028] Figure 6 for Figure 5 Bottom view of

[0029] Figure 7 for Figure 5 The main view;

[0030] Figure 8 This is a schematic structural diagram of a first slide plate according to a preferred embodiment of the present invention;

[0031] Figure 9 A top view of a first slide plate according to a preferred embodiment of the present invention;

[0032] Figure 10 This is a schematic structural diagram of a preferred embodiment of the present invention in which a layer of carton is located on a first slide and a second slide;

[0033] In the figure: 1, carrier, 11, guide mechanism, 111, bearing assembly, 112, optical axis, 12, limiting ring, 21, push rod, 22, conveying mechanism, 23, transmission assembly, 231, first sprocket assembly, 232, first chain, 24, first spindle, 31, first slide, 311, slide frame, 312, adjustment plate, 32, second slide, 33, opening and closing motor, 34, opening and closing assembly, 341, second Sprocket assembly, 342, second chain, 35, second main shaft, 41, side clamp servo motor assembly, 42, first gear, 43, first rack, 44, side clamping assembly, 441, base, 442, side clamping plate, 443, slider, 444, slide rail, 445, reinforcement rod, 45, cam guide, 51, rear clamp servo motor assembly, 52, second gear, 53, second rack, 54, rear clamping plate, 6, carton. DETAILED DESCRIPTION

[0034] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the following will be combined with the drawings of the embodiments of the present invention to clearly and completely describe the technical solutions of the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0035] See also Figure 1-Figure 4 The embodiment of the present application discloses a servo box clamping mechanism, comprising: a carrier frame 1, a front clamping mechanism, a slide assembly, a side clamping mechanism, and a rear clamping mechanism. The front clamping mechanism comprises a conveying mechanism provided on the carrier frame 1 and a push rod 21 connected to the conveying mechanism. The slide assembly comprises a first slide 31, a second slide 32, and an opening and closing mechanism for driving the first slide 31 and the second slide 32 to merge or separate. The side clamping mechanism comprises a side clamping servo motor assembly 41, a first gear 42 connected to the side clamping servo motor assembly 41, two first racks 43 meshing with the first gear 42, and two side clamping assemblies 44 respectively connected to the two first racks 43. The side clamping servo motor assembly 41 is connected to the carrier frame 1, and the two first racks 43 move in opposite directions. The rear clamping mechanism comprises a rear clamping servo motor assembly 51, a second gear 52 connected to the rear clamping servo motor assembly 51, a second rack 53 meshing with the second gear 52, and a rear clamping plate 54 connected to the second rack 53. The rear clamping servo motor assembly 51 is connected to the carrier frame 1.

[0036] In this embodiment, the conveying mechanism includes a conveying motor 22, two transmission assemblies 23 arranged opposite to each other, and a first main shaft 24 connecting the two transmission assemblies 23. Each transmission assembly 23 includes a first sprocket assembly 231 and a first chain 232 meshing with the first sprocket assembly 231. The push rod 21 is connected to the two first chains 232. The first sprocket assembly 231 of one of the transmission assemblies 23 is connected to the conveying motor 22. The conveying motor 22 drives the first sprocket assembly 231 and the first chain 232 of one of the transmission assemblies 23 to rotate. The first main shaft 24 then drives the first sprocket assembly 231 and the first chain 232 of the other transmission assembly 23 to rotate, ultimately driving the push rod 21 to move.

[0037] To facilitate the merging or separation of the first slide 31 and the second slide 32, the opening and closing mechanism preferably includes an opening and closing motor 33, two opening and closing assemblies 34 arranged opposite to each other, and a second main shaft 35 connecting the two opening and closing assemblies 34. Each opening and closing assembly 34 includes a second sprocket assembly 341 and a second chain 342 meshing with the second sprocket assembly 341. The first slide 31 and the second slide 32 are both connected to the second chain 342 and follow the second chain 342 to make opposite movements. When the second chain 342 drives the first slide 31 and the second slide 32 to move toward each other, the first slide 31 and the second slide 32 merge together; when the first slide 31 and the second slide 32 move away from each other, the first slide 31 and the second slide 32 separate, forming a gap between the first slide 31 and the second slide 32, so that the carton can fall through the gap onto the pallet below.

[0038] See also Figure 5-Figure 7 The side clamping assembly 44 includes a base 441 , a side clamping plate 442 connected to the base 441 , and the first rack 43 is connected to the base 441 .

[0039] Preferably, a slider 443 is provided on the base 441, and the slider 443 is matched with a slide rail 444, and the slide rail 444 is fixed to the carrier 1. The base 441 moves along the slide rail 444 through the slider 443, ensuring the linearity of the movement of the two side clamps 442, thereby improving the stability and reliability of the side clamp.

[0040] Preferably, the base 441 is in an inverted L shape, and a reinforcing rod 445 is connected between the base 441 and the side clamping plate 442. The base 441 is in an inverted L shape, which is convenient for arranging the slider 443 on the base 441 and for connecting with the side clamping plate 442.

[0041] In order to limit the first rack 43 and improve the stability of the movement of the first rack 43 , two cam guides 45 are preferably provided on the side clamp servo motor assembly 41 , and each first rack 43 is located between the first gear 42 and the cam guide 45 .

[0042] See also Figure 8、 Figure 9 The first slide 31 is provided with a slide frame 311 on its periphery. Two adjustment plates 312 are disposed opposite each other on the slide frame 311. The front sections of the two adjustment plates 312 form an inverted figure eight structure. The front sections of the two adjustment plates 312 provide guidance, facilitating the entry of cartons onto the first slide 31. The distance between the two adjustment plates 312 is adjustable, facilitating the positioning of cartons of different sizes.

[0043] The rear end of the carrier 1 is preferably provided with at least one guide mechanism 11, which is provided with a limit ring 12. Specifically, the guide mechanism 11 includes a bearing assembly 111 and an optical axis 112 extending through the bearing assembly 111. The front end of the optical axis 112 is connected to the rear clamping plate 54, the bearing assembly 111 is connected to the carrier 1, and the limit ring 12 is fixed to the rear end of the optical axis 112. The provision of the guide mechanism 11 facilitates the stable movement of the rear clamping plate 54, and the provision of the limit ring 12 prevents the optical axis 112 from driving the rear clamping plate 54 out of the carrier 1.

[0044] When the utility model is in use, multiple cartons 6 are arranged in a full layer through the previous process, and the opening and closing motor 33 is started at the same time, and the second chain 342 is driven by the second sprocket assembly 341, so that the first slide 31 and the second slide 32 are merged together, and a layer of cartons is pushed to the slide assembly, such as Figure 10 As shown, the conveying motor 22 is started, the first sprocket assembly 231 drives the first chain 232, the first chain 232 drives the push rod 21, and the push rod 21 pushes the carton to the specified position on the first slide 31 and the second slide 32. At the same time, the rear clamping servo motor 51 is started to drive the second gear 52, and the second gear 52 drives the second rack 53 to move the rear clamping plate 54 to the specified position, thereby clamping the carton front and back. The side clamping servo motor assembly 41 is started to drive the first gear 42, and the first gear 42 drives the two first racks 43 to move in opposite directions, so that the two side clamping plates 442 can clamp the carton on both sides. The lifting mechanism can be used to drive the carrier 1 to move to the upper position of the stacking pallet, and then the opening and closing motor 33 is started, and the first slide 31 and the second slide 32 at the bottom of the carton are moved to the specified position so that a gap appears between the first slide 31 and the second slide 32, and the carton is separated from the first slide 31 and the second slide 32. The conveying motor 22, the rear clamp servo motor assembly 51 and the side clamp servo motor assembly 41 are started, so that the push rod 21, the rear clamp 54 and the side clamp 442 release the carton and drop it to the specified position of the pallet. The clamping speed can be quickly adjusted by adjusting the output speed of the side clamp servo motor assembly 41 and the rear clamp servo motor assembly 51.

[0045] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0046] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A servo clamping mechanism, characterized in that: include: Carrier; A front clamping mechanism, comprising a conveying mechanism disposed on the carrier and a push rod connected to the conveying mechanism; A slide assembly, the slide assembly comprising a first slide, a second slide, and an opening and closing mechanism for driving the first slide and the second slide to merge or separate; A side clamping mechanism, comprising a side clamping servo motor assembly, a first gear connected to the side clamping servo motor assembly, two first racks meshing with the first gear, and two side clamping assemblies respectively connected to the two first racks, wherein the side clamping servo motor assembly is connected to the carrier frame, and the two first racks move in opposite directions; The rear clamping mechanism includes a rear clamping servo motor assembly, a second gear connected to the rear clamping servo motor assembly, a second rack meshing with the second gear, and a rear clamping plate connected to the second rack, and the rear clamping servo motor assembly is connected to the supporting frame.

2. The servo clamping mechanism according to claim 1, characterized in that: The conveying mechanism includes a conveying motor, two transmission assemblies arranged opposite to each other, and a first main shaft connecting the two transmission assemblies. Each transmission assembly includes a first sprocket assembly and a first chain meshing with the first sprocket assembly. The push rod is connected to the two first chains.

3. The servo clamping mechanism according to claim 1, characterized in that: The opening and closing mechanism includes an opening and closing motor, two opening and closing components arranged opposite to each other, and a second main shaft connecting the two opening and closing components. Each of the opening and closing components includes a second sprocket assembly and a second chain meshed with the second sprocket assembly. The first slide and the second slide are both connected to the second chain and follow the second chain to make opposite movements.

4. The servo clamping mechanism according to claim 1, characterized in that: The side clamping assembly includes a base and a side clamping plate connected to the base, and the first rack is connected to the base.

5. The servo clamping mechanism according to claim 4, characterized in that: A slider is provided on the base, the slider is matched with a slide rail, and the slide rail is fixed to the supporting frame.

6. The servo clamping mechanism according to claim 5, characterized in that: The base is in an inverted L shape, and a reinforcement rod is connected between the base and the side clamping plate.

7. The servo clamping mechanism according to claim 1, characterized in that: Two cam guides are provided on the side clamp servo motor assembly, and each of the first racks is located between the first gear and the cam guide.

8. The servo clamping mechanism according to claim 1, characterized in that: A skateboard frame is provided on the outer periphery of the first skateboard. Two adjustment plates are arranged opposite to each other on the skateboard frame. The front sections of the two adjustment plates form an inverted figure eight structure.

9. The servo clamping mechanism according to claim 1, characterized in that: At least one guide mechanism is provided at the rear end of the carrier frame, and a limit ring is provided on the guide mechanism.

10. The servo clamping mechanism according to claim 9, characterized in that: The guide mechanism includes a bearing assembly and an optical axis passing through the bearing assembly. The front end of the optical axis is connected to the rear clamping plate. The bearing assembly is connected to the supporting frame. The limiting ring is fixed to the rear end of the optical axis.