Supercharged pneumatic conveyor
By designing the detachable scraper cleaning assembly and booster chamber in the pneumatic conveyor, the scraper dust accumulation and insufficient airflow are solved, and efficient item delivery and device life are achieved.
Patent Information
- Application Number
- CN202421826462.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Existing pneumatic conveyors have problems with dust accumulation on scrapers affecting work efficiency and lack of supercharged components to cause items to accumulate.
The cleaning components and a booster chamber for the detachable scraper are designed to clean the filter dust through the ash-collection frame. The booster chamber increases the airflow pressure and prevents items from accumulating.
It improves the efficiency of item transportation, reduces the stay of items in the pipeline, and extends the service life of scrapers and filters.
Smart Images

Figure CN223213357U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pneumatic conveyors, in particular to a pressurized pneumatic conveyor. Background Art
[0002] Pneumatic conveyors are increasingly widely used in the transportation of various powders due to their advantages such as low loss and low energy consumption. A spiral pneumatic conveyor described in the patent with patent announcement number CN220055511U improves the material conveying efficiency by adding spiral shaft rotation, and at the same time adds a filter and a scraper device for cleaning the filter to the rear side of the Roots blower, thereby filtering the dust generated when the Roots blower generates airflow. However, if the scraper cleans the filter for a long time, dust will accumulate on the scraper itself, thereby affecting the working efficiency of the scraper. At the same time, the device is not designed with a booster component, which will affect the effect of pneumatic conveying and cause the conveyed items to accumulate and stay in the pipeline. A scraper that can be easily disassembled is now designed to clean the filter, and a booster component is also designed to pressurize the airflow, thereby increasing the effect of pneumatic conveying and preventing the conveyed items from accumulating in the pipeline.
[0003] Based on this, a pressurized pneumatic conveyor is now provided to eliminate the disadvantages of the existing devices. Utility Model Content
[0004] The purpose of the utility model is to provide a pressurized pneumatic conveyor to solve the problems in the background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A pressurized pneumatic conveyor includes a feed box, a storage box, a box cover, a feed pipe, a discharge pipe, an air inlet pipe, a motor, and a Roots blower. The feed box is provided with a box cover at the top, the feed box is provided with a storage box at the bottom, the feed pipe is provided with a discharge pipe at the bottom, the feed pipe is connected to the discharge pipe on the right side, the Roots blower is provided on the left side of the feed pipe, the air inlet pipe is divided into a left air inlet pipe and a right air inlet pipe, the left side of the Roots blower is connected to the left air inlet pipe, the Roots blower is fixedly connected to the motor output end, a cleaning assembly is further provided on the left air inlet pipe of the Roots blower, and a pressurization chamber is provided on the right side of the Roots blower. Based on the above technical solution, the utility model also provides the following optional technical solutions:
[0007] In an optional solution: the cleaning component includes an outer box, a dust collecting frame, a fixed shaft, a rotating shaft, a scraper, a sponge brush, a filter screen and filter holes, the outer box is connected to the left air inlet duct, and the right air inlet duct passes through the outer box, the dust collecting frame is arranged at the bottom end of the outer box, the fixed shaft is arranged in the middle of the dust collecting frame, the rotating shaft is arranged on the fixed shaft, the rotating shaft is provided with a scraper, the filter screen is arranged on the left side of the right air inlet duct, and the filter screen is evenly provided with multiple filter holes.
[0008] In an optional solution: the boost chamber is arranged between the Roots blower and the feed pipe, the air inlet on the left side of the boost chamber is consistent with the air inlet pipe in size, and the air inlet on the right side of the boost chamber is consistent with the feed pipe.
[0009] In an optional solution, the diameter of the air inlet pipe is larger than the diameter of the material delivery pipe.
[0010] In an optional solution: a sliding door is provided on the front of the outer box at the position corresponding to the dust collecting frame, the top of the dust collecting frame is flush with the bottom of the right air inlet pipe, and the top of the sliding door is flush with the top of the cleaning component.
[0011] In an optional solution: the scraper is provided with four pieces, upper, lower, left and right, each of the four scrapers is provided with a sponge brush, and the four scrapers are all plastic plates.
[0012] In an optional solution: a circular opening is provided at the connection portion between the bottom end of the storage box and the feed pipe, and the feed box has a trapezoidal shape with a larger top and a smaller bottom.
[0013] In an optional solution: a rubber ring is provided on the box cover.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. The utility model provides a pressurizing chamber, which can pressurize the incoming airflow before entering the conveying pipe, thereby improving the efficiency of conveying items and reducing the impact of items staying in the conveying pipe due to insufficient airflow.
[0016] 2. The utility model is provided with an ash collecting frame, a fixed shaft, a rotating shaft and a scraper, so that the dust and impurities remaining on the filter screen and the filter holes can be cleaned. At the same time, the scraper can be taken out by the ash collecting frame, so that the scraper can also be cleaned, thereby preventing the scraper from having its efficiency reduced due to the accumulation of dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of the present utility model.
[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the present utility model.
[0019] Figure 3 This is a schematic structural diagram of the cleaning component of the present utility model.
[0020] Notes on the accompanying figures: 100 feed box, 101 storage box, 102 box cover, 103 feed pipe, 104 discharge pipe, 105 air inlet pipe, 106 motor, 107 Roots blower, 200 cleaning assembly, 201 outer box, 202 ash collecting frame, 203 fixed shaft, 204 rotating shaft, 205 scraper, 206 sponge brush, 207 filter screen, 208 filter hole, 300 boost chamber. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
[0022] In one embodiment, Figure 1-Figure 3 As shown, a pressurized pneumatic conveyor includes a feed box 100, a storage box 101, a box cover 102, a feed pipe 103, a discharge pipe 104, an air inlet pipe 105, a motor 106 and a Roots blower 107. The top of the feed box 100 is provided with a box cover 102, the bottom of the feed box 100 is provided with a storage box 101, the bottom of the storage box 101 is provided with a feed pipe 103, the right side of the feed pipe 103 is connected to the discharge pipe 104, the Roots blower 107 is provided on the left side of the feed pipe 103, the air inlet pipe 105 is divided into a left air inlet pipe and a right air inlet pipe, the left side of the Roots blower 107 is connected to the left air inlet pipe, the Roots blower 107 is fixedly connected to the output end of the motor 106, the left air inlet pipe of the Roots blower 107 is further provided with a cleaning component 200, and the right side of the Roots blower 107 is provided with a boosting chamber 300;
[0023] During use, the box cover 102 is opened, and the articles to be transported by the pneumatic conveying device are poured into the feed box 100. The articles pass through the feed box 100 to the storage box 101, and then enter the delivery pipe 103 through the circular hole at the bottom end of the storage box 101. At this time, the motor 106 is started to make the Roots blower 107 start working. The Roots blower 107 draws air from the air inlet pipe 105 and then supplies air into the delivery pipe 103. Under the action of the air flow, the articles move forward in the delivery pipe 103, so that the articles are transported to the discharge pipe 104.
[0024] In one embodiment, Figure 2-Figure 3As shown, the cleaning assembly 200 includes an outer box 201, an ash collecting frame 202, a fixed shaft 203, a rotating shaft 204, a scraper 205, a sponge brush 206, a filter 207 and filter holes 208. The outer box 201 is connected to the left air inlet pipe, and the right air inlet pipe penetrates the outer box 201. The ash collecting frame 202 is arranged at the bottom end of the outer box 201, the fixed shaft 203 is arranged in the middle of the ash collecting frame 202, the rotating shaft 204 is arranged on the fixed shaft 203, and the rotating shaft 204 is provided with a scraper 205. The filter 207 is arranged on the left side of the right air inlet pipe, and the filter 207 is evenly provided with a plurality of filter holes 208.
[0025] When in use, the airflow sucked in by the Roots blower 107 through the air inlet pipe 105 passes through the cleaning component 200, and the airflow is filtered through the filter screen 207, so that the dust and debris in the airflow are retained on the filter screen 207. At the same time, when the airflow enters the outer box 201, it blows the scraper 205, so that the scraper 205 rotates on the filter screen 207, cleaning the dust and debris left on the filter screen 207 and the filter holes 208, so that the dust and debris fall into the ash collection frame 202. After the work is completed, the ash collection frame 202 can be removed from the outer box 201 to clean the dust and impurities in the ash collection frame 202 and replace the sponge brush 206 on the scraper 205. The fixed shaft 203 fixes the scraper 205 and the rotating shaft 204 in the ash collection frame 202, so that the scraper 205 can be dragged out together with the ash collection frame 202, thereby achieving the effect of cleaning the scraper 205 and reducing the impact of the scraper 205's own dust accumulation on the work efficiency slowdown.
[0026] In one embodiment, Figure 1-Figure 2 As shown, the boost chamber 300 is provided between the Roots blower 107 and the feed pipe 103. The air inlet on the left side of the boost chamber 300 is the same size as the air inlet pipe 105, and the air inlet on the right side of the boost chamber 300 is the same size as the feed pipe 103.
[0027] When in use, the airflow supplied by the Roots blower 107 to the conveying pipe 103 will first pass through the boosting chamber 300, so that the airflow is pressurized and then enters the conveying pipe 103, thereby improving the effect of pneumatic transportation and effectively reducing the impact of items staying in the conveying pipe 103 due to insufficient airflow.
[0028] In one embodiment, Figure 1-Figure 2 As shown, the diameter of the air inlet pipe 105 is larger than the diameter of the material delivery pipe 103;
[0029] When in use, the diameter of the air inlet pipe 105 is larger than the diameter of the material delivery pipe 103 , so that the air inlet of the pressurizing chamber 300 is larger than the air outlet, so that the air flow can be pressurized through the pressurizing chamber 300 .
[0030] In one embodiment, Figure 2As shown, a sliding door is provided on the front of the outer box 201 corresponding to the position of the dust collecting frame 202 , the top of the dust collecting frame 202 is flush with the bottom of the right air inlet pipe, and the top of the sliding door is flush with the top of the cleaning component 200 .
[0031] When in use, the dust collecting frame 202 can better collect the dust filtered by the filter 207. At the same time, the top of the sliding door is flush with the top of the cleaning component 200, so that when the dust collecting frame 202 is pulled out, the scraper 205 can also be pulled out together with the dust collecting frame 202, so that the dust on the scraper 205 can be cleaned and the sponge brush 206 on the scraper 205 can be replaced.
[0032] In one embodiment, Figure 3 As shown, the scraper 205 is provided with four pieces, namely, upper, lower, left and right pieces. Each of the four scrapers 205 is provided with a sponge brush 206. The four scrapers 205 are all made of plastic plates.
[0033] During use, the scraper 205 made of plastic material can better drive the rotating shaft 204 to rotate under the action of airflow. At the same time, the sponge brush 206 set on the scraper 205 can more effectively clean the dust and impurities remaining on the filter 207 and the filter hole 208, so that the filter 207 can be better cleaned and the service life of the filter 207 is improved.
[0034] In one embodiment, Figure 1-Figure 2 As shown, a circular opening is provided at the connection portion between the bottom end of the storage box 101 and the feed pipe 103, and the feed box 100 has a trapezoidal shape with a larger top and a smaller bottom.
[0035] When in use, the circular opening at the bottom of the storage box 101 is used for materials to enter the conveying pipe 103 from the storage box 101. At the same time, the trapezoidal shape of the feed box 100 with a larger top and a smaller bottom can make feeding the feed box 100 more convenient.
[0036] In one embodiment, Figure 2 As shown, the box cover 102 is provided with a rubber ring;
[0037] During use, the rubber ring on the box cover 102 can improve the sealing performance of the airflow conveying device, thereby preventing the entry of water vapor and the reduction of the conveying efficiency of the conveying pipe 103.
[0038] The working principle of the present invention is as follows: when in use, the box cover 102 on the feed box 100 is taken out, and the articles to be transported by the pneumatic conveying device are poured into the feed box 100. The articles will pass through the feed box 100 into the storage box 101, and then enter the delivery pipe 103 through the round hole at the bottom of the storage box 101. At the same time, the switch on the motor 106 is pressed to turn on the motor 106, so that the Roots blower 107 starts to work, and the Roots blower 107 draws air through the air inlet pipe 105. The airflow enters the outer box 201 through the left air inlet pipe, and then passes through the filter holes 208 on the filter screen 207. The dust and impurities in the airflow will be filtered onto the filter screen 207. At the same time, when the airflow passes through the scraper 205, the scraper 205 will start to rotate on the filter screen 207, so that the sponge brush 206 on the scraper 205 will clean the dust and impurities on the filter screen 207 and the filter holes 208, so that the dust and impurities on the filter screen 207 and the filter holes 208 are removed. Dust and impurities fall into the dust collecting frame 202 below. After the work is completed, you can open the sliding door and then pull the dust collecting frame 202 out of the outer box, and then clean the dust and impurities in the dust collecting frame 202. At the same time, you can clean the dust on the scraper 205 and replace the sponge brush 206, so as to extend the service life of the device and improve the use efficiency of the device. The air flow will enter the Roots blower 107 from the right air inlet pipe through the filter, and then enter the boost chamber 300. After passing through the boost chamber 300, the air flow will be pressurized and enter the feed pipe 103 to transport the items, and the items will be transported to the discharge pipe 104. The pressurized air flow will make the transportation of items more efficient, effectively reducing the items staying in the feed pipe 103 due to insufficient airflow, thereby reducing the efficiency of item transportation. After the item transportation is completed, you can press the switch again to turn off the motor 106 to stop the Roots blower 107.
[0039] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.
Claims
1. A pressurized pneumatic conveyor, comprising a feed box (100), a storage box (101), a box cover (102), a feed pipe (103), a discharge pipe (104), an air inlet pipe (105), a motor (106) and a Roots blower (107), wherein the top of the feed box (100) is provided with a box cover (102), the bottom of the feed box (100) is provided with a storage box (101), the bottom of the storage box (101) is provided with a feed pipe (103), the right side of the feed pipe (103) is connected to the discharge pipe (104), the Roots blower (107) is arranged on the left side of the feed pipe (103), the air inlet pipe (105) is divided into a left air inlet pipe and a right air inlet pipe, the left side of the Roots blower (107) is connected to the left air inlet pipe, and the Roots blower (107) is fixedly connected to the output end of the motor (106), characterized in that A cleaning assembly (200) is further provided on the air inlet pipe on the left side of the Roots blower (107), and a boost chamber (300) is provided on the right side of the Roots blower (107).
2. A pressurized pneumatic conveyor according to claim 1, characterized in that: The cleaning assembly (200) comprises an outer box (201), an ash collecting frame (202), a fixed shaft (203), a rotating shaft (204), a scraper (205), a sponge brush (206), a filter (207) and a filter hole (208); the outer box (201) is connected to the left air inlet pipe, and the right air inlet pipe penetrates the outer box (201); the ash collecting frame (202) is arranged at the bottom end of the outer box (201); the fixed shaft (203) is arranged in the middle of the ash collecting frame (202); the rotating shaft (204) is arranged on the fixed shaft (203); the scraper (205) is arranged on the rotating shaft (204); the filter (207) is arranged on the left side of the right air inlet pipe; and the filter (207) is evenly provided with a plurality of filter holes (208).
3. A pressurized pneumatic conveyor according to claim 1, characterized in that: The boost chamber (300) is provided between the Roots blower (107) and the feed pipe (103); the air inlet on the left side of the boost chamber (300) is the same size as the air inlet pipe (105); and the air inlet on the right side of the boost chamber (300) is the same size as the feed pipe (103).
4. A pressurized pneumatic conveyor according to claim 1, characterized in that: The diameter of the air inlet pipe (105) is greater than the diameter of the material delivery pipe (103).
5. A pressurized pneumatic conveyor according to claim 2, characterized in that: A sliding door is provided on the front of the outer box (201) at a position corresponding to the dust collecting frame (202), the top of the dust collecting frame (202) is flush with the bottom of the right air inlet pipe, and the top of the sliding door is flush with the top of the cleaning component (200).
6. A pressurized pneumatic conveyor according to claim 2, characterized in that: The scrapers (205) are provided with four pieces, one above, one below, one below, one below, one below, one below, one below, one below, and four pieces, respectively. Each of the four scrapers (205) is provided with a sponge brush (206). The four scrapers (205) are all made of plastic plates.
7. A pressurized pneumatic conveyor according to claim 1, characterized in that: A circular opening is provided at the connection portion between the bottom end of the storage box (101) and the feed pipe (103), and the feed box (100) is in the shape of a trapezoid with a larger top and a smaller bottom.
8. The pressurized pneumatic conveyor according to claim 1, characterized in that: The box cover (102) is provided with a rubber ring.