Solder layer winding device

By designing a multi-directional adjustment solder layer winding device, the problems of poor versatility and low efficiency of traditional devices are solved, and the suitability and efficient operation of rolling drums of different specifications are achieved.

CN223213440UActive Publication Date: 2025-08-12MAANSHAN HUAJIN WELDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422606016.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-12
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The structure of the traditional solder layer is fixed in the winding device, and cannot be adjusted in multiple directions, and it is poor in versatility. It requires waiting for the winding to be removable before loading and unloading, which has low working efficiency.

Method used

A solder layer winding device is designed, including a base, a reel, a movable seat, a guide rod, a cylinder, a motor, a positioning mechanism and a rotating mechanism. Multi-directional adjustment is achieved through multiple movable frames and rotating mechanisms, suitable for reels of different specifications, and allows alternate installation and removal of reels during reeling.

Benefits of technology

It realizes the applicability of rolling drums of different specifications, improves work efficiency, and avoids the restrictions on loading and unloading of materials after rolling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding flux winding, and discloses a welding flux layer winding device which comprises a base and a winding drum, a partition plate is fixedly installed at the upper end of the base, and first guide rods are fixedly installed on the two sides of the partition plate. According to the welding flux layer winding device, the four movable frames are arranged, the two movable frames can clamp and position a winding drum through a positioning mechanism, movable bases at the bottoms of the movable frames can move along first guide rods, the left-right positions of the movable frames can be adjusted, the movable frames can slide along the upper ends of the movable bases, and front-back position adjustment is achieved; compared with a traditional winding device, multi-directional adjustment can be achieved, the winding device is suitable for winding barrels of different specifications, the rotating mechanism is arranged in the movable base and drives the winding barrels to rotate, welding flux is wound, at the moment, other winding barrels can be installed on the other two movable frames, or the winding barrels after winding is completed are taken down, and therefore the welding flux winding device is convenient to use. Feeding and discharging can be achieved without waiting for winding, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of solder winding, in particular to a solder layer winding device. Background Art

[0002] Welding wire is a kind of welding material. It is used as filler metal or conductive metal wire welding material. In gas welding and tungsten inert gas arc welding, welding wire is used as filler metal. In submerged arc welding, electroslag welding and other metal arc welding, welding wire is both filler metal and conductive electrode. The surface of welding wire is not coated with anti-oxidation flux.

[0003] The traditional solder layer winding device has a fixed structure and does not have multi-directional adjustment functions. It can only be used for winding drums of the same specifications. It has poor versatility and needs to wait until the winding is completed before loading and unloading the material, which does not improve work efficiency. Utility Model Content

[0004] (1) Technical problems solved

[0005] The purpose of the present utility model is to provide a solder layer winding device to solve the problems raised in the above background technology.

[0006] (2) Technical solution

[0007] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring, and castor is arranged on the pin of base bottom four, to carry mobile handler location.

[0008] Preferably, four guide rods are provided in the front and back, two movable seats are symmetrically provided on the left and right, two cylinders are provided on the outside of the movable seat, the output end of the cylinder is fixedly connected to the partition, and the cylinder is electrically connected to the control panel.

[0009] Through the above technical solution, the pair of guide rods guide the movable seats, and the cylinder drives the movable seats to move horizontally to adjust the distance between the two movable seats.

[0010] Preferably, the output end of the motor 1 is electrically connected to the screw rod, the motor 1 is electrically connected to the control panel, two movable frames are respectively provided on the upper end of the movable seat, and the movable frames are threadedly connected to the outer side of the screw rod.

[0011] Through the above technical solution, motor 1 is turned on through the control panel, driving the screw to rotate, and the screw drives the two movable frames to move horizontally.

[0012] Preferably, the lower positioning wheel is rotatably mounted inside the upper end of the movable frame, and two lower positioning wheels are respectively provided at the upper end of the movable frame, the column is fixedly mounted on the upper end of the movable frame, and two columns are respectively provided at the upper end of the movable frame, the top plate is fixedly mounted on the upper end of the column, the second cylinder is fixedly mounted on the upper end of the top plate, the first slider is movably connected to the outside of the column, the output end of the second cylinder is fixedly connected to the upper end of the first slider, the upper positioning wheel is rotatably mounted inside the lower end of the slider, and two lower positioning wheels are respectively provided at the lower end of the first slider, and the second cylinder is electrically connected to the control panel.

[0013] Through the above technical solution, the column guides the slider together, and the cylinder 2 drives the slider 1 to move up and down to adjust the height of the upper positioning wheel.

[0014] Preferably, the guide rod 2 is fixedly installed inside the movable seat, two guide rods 2 are respectively provided inside the movable seat, the cylinder 3 is fixedly installed on the outside of the movable seat through a bracket, the slider 2 is movably connected to the outside of the guide rod 2, and the output end of the cylinder 3 is fixedly connected to the lower end of the slider 2.

[0015] Through the above technical solution, the guide rod 2 guides the slider 2, and the cylinder 3 drives the slider 2 to move up and down.

[0016] Preferably, the support plate and motor 2 are fixedly mounted on the upper end of slider 2, the sprocket 1 and sprocket 2 are rotatably mounted on one side of the support plate, the output end of motor 2 is fixedly connected to sprocket 1, the transmission chain is transmission-connected to the outside of sprocket 1 and sprocket 2, the transmission wheel is rotatably mounted on the other side of the support plate, the transmission wheel is fixedly connected to sprocket 2, the outside of the winding drum is respectively fitted with the lower positioning wheel, the upper positioning wheel and the transmission wheel, and the cylinder 3 and motor 2 are respectively electrically connected to the control panel.

[0017] Through the above technical solution, the second motor drives the first sprocket to rotate, the first sprocket drives the second sprocket to rotate through the transmission chain, the transmission wheel rotates with the second sprocket, and the transmission wheel drives the winding drum to rotate.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the solder layer winding device is provided with four movable frames, two movable frames can clamp and position a winding drum through a positioning mechanism, the movable seat at the bottom of the movable frame can move along the guide rod to adjust the left and right position of the movable frame, the movable frame can slide along the upper end of the movable seat to realize front and rear position adjustment, compared with the traditional winding device, it can realize multi-directional adjustment, and is suitable for winding drums of different specifications. A rotating mechanism is provided in the movable seat to drive the winding drum to rotate and wind the solder. At this time, the other winding drums can be installed on the other two movable frames, or the winding drum that has been wound can be removed. There is no need to wait for the winding to be completed before loading and unloading, and the work efficiency is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the positioning mechanism of the utility model;

[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the rotating mechanism of the utility model.

[0023] Among them: 1. Base; 2. Partition; 3. Guide rod 1; 4. Movable seat; 5. Cylinder 1; 6. Screw; 7. Motor 1; 8. Movable frame; 9. Positioning mechanism; 901. Lower positioning wheel; 902. Column; 903. Top plate; 904. Cylinder 2; 905. Slider 1; 906. Upper positioning wheel; 10. Rotating mechanism; 1001. Guide rod 2; 1002. Cylinder 3; 1003. Slider 2; 1004. Support plate; 1005. Motor 2; 1006. Sprocket 1; 1007. Sprocket 2; 1008. Drive chain; 1009. Drive wheel; 11. Winding drum; 12. Control panel. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1:

[0026] like Figure 1-4As shown, the utility model provides a technical solution: a solder layer winding device, including a base 1 and a winding drum 11, a partition 2 is fixedly installed on the upper end of the base 1, a guide rod 3 is fixedly installed on both sides of the partition 2, a movable seat 4 is movably installed on the outer side of the guide rod 3, a cylinder 5 is fixedly installed on the outer side of the movable seat 4, a screw rod 6 is rotatably installed on the upper end of the movable seat 4 through a bracket, a motor 7 is fixedly installed on the upper end of the movable seat 4 through a bracket, the upper end of the movable seat 4 is movably connected to a movable frame 8 through a guide rail, and the upper end of the movable frame 8 A positioning mechanism 9 is provided, which includes a lower positioning wheel 901, a column 902, a top plate 903, a second cylinder 904, a slider 1 905 and an upper positioning wheel 906. A rotating mechanism 10 is provided inside the movable seat 4, which includes a second guide rod 1001, a third cylinder 1002, a second slider 1003, a support plate 1004, a second motor 1005, a sprocket 1 1006, a second sprocket 1007, a transmission chain 1008 and a transmission wheel 1009. A control panel 12 is fixedly installed on the outer side of the movable seat 4.

[0027] Specifically, four guide rods 3 are provided front and rear, two movable seats 4 are symmetrically arranged on the left and right, and two cylinders 5 are provided on the outer sides of the movable seats 4. The output end of the cylinder 5 is fixedly connected to the partition 2, and the cylinder 5 is electrically connected to the control panel 12. Advantageously, the guide rods 3 guide the movable seats 4, and the cylinders 5 drive the movable seats 4 to move horizontally, thereby adjusting the distance between the two movable seats 4.

[0028] Specifically, the output end of motor 1 7 is electrically connected to screw rod 6 , which is in turn electrically connected to control panel 12 . Two movable frames 8 are provided on the upper end of movable base 4 , and are threadedly connected to the outer sides of screw rod 6 . This advantageously allows motor 1 7 to be activated through control panel 12 , driving screw rod 6 to rotate, which in turn drives the two movable frames 8 to move horizontally.

[0029] Specifically, lower positioning wheel 901 is rotatably mounted inside the upper end of movable frame 8. Two lower positioning wheels 901 are provided at the upper end of movable frame 8. Column 902 is fixedly mounted on the upper end of movable frame 8. Two columns 902 are provided at the upper end of movable frame 8. Top plate 903 is fixedly mounted on the upper end of column 902. Cylinder 2 904 is fixedly mounted on the upper end of top plate 903. Slider 1 905 is movably connected to the outer side of column 902. The output end of cylinder 2 904 is fixedly connected to the upper end of slider 1 905. Upper positioning wheel 906 is rotatably mounted inside the lower end of slider 1 905. Two lower positioning wheels 901 are provided at the lower end of slider 1 905. Cylinder 2 904 is electrically connected to control panel 12. Advantageously, column 902 guides slider 1 905, and cylinder 2 904 drives slider 1 905 up and down, thereby adjusting the height of upper positioning wheel 906.

[0030] Example 2:

[0031] like Figure 1-4 As shown, as an improvement to the previous embodiment, specifically, guide rod 2 1001 is fixedly mounted inside movable seat 4. Two guide rods 1001 are provided inside movable seat 4. Cylinder 3 1002 is fixedly mounted outside movable seat 4 via a bracket. Slider 2 1003 is movably connected to the outside of guide rod 2 1001. The output end of cylinder 3 1002 is fixedly connected to the lower end of slider 2 1003. Advantageously, guide rod 2 1001 guides slider 2 1003, while cylinder 3 1002 drives slider 2 1003 to move up and down.

[0032] Specifically, the support plate 1004 and the motor 2 1005 are fixedly mounted on the upper end of the slider 2 1003, the sprocket 1 1006 and the sprocket 2 1007 are rotatably mounted on one side of the support plate 1004, the output end of the motor 2 1005 is fixedly connected to the sprocket 1 1006, the transmission chain 1008 is transmission-connected to the outside of the sprocket 1 1006 and the sprocket 2 1007, the transmission wheel 1009 is rotatably mounted on the other side of the support plate 1004, the transmission wheel 1009 is fixedly connected to the sprocket 2 1007, the outer side of the winding drum 11 is respectively fitted with the lower positioning wheel 901, the upper positioning wheel 906 and the transmission wheel 1009, the cylinder 3 1002 and the motor 2 1005 are respectively electrically connected to the control panel 12. The advantage is that the motor 2 1005 drives the sprocket 1 1006 to rotate, the sprocket 1 1006 drives the sprocket 2 1007 to rotate through the transmission chain 1008, the transmission wheel 1009 rotates with the sprocket 2 1007, and the transmission wheel 1009 drives the winding drum 11 to rotate.

[0033] Working principle: First, turn on the motor 17 through the control panel 12 to drive the screw rod 6 to rotate, and the screw rod 6 drives the two movable frames 8 to move horizontally. When the two movable frames 8 move to the top of the rotating mechanism 10, the two ends of the winding drum 11 are placed on the upper end of the lower positioning wheel 901. Turn on the cylinder 2 904 through the control panel 12. The column 902 guides the slider 1 905. The cylinder 2 904 drives the slider 1 905 to move downward and adjusts the height of the upper positioning wheel 906. The upper positioning wheel 906 fits with the two ends of the winding drum 11, and clamps and positions the upper positioning wheel 906. The solder is wound on the outside of the winding drum 11. Then turn on the cylinder 3 1002 through the control panel 12. The guide rod 2 1001 guides the slider 2 1003. The cylinder 3 1002 drives the slider 2 1003 to move upward, and the transmission wheel 1009 moves with the slider 2 1003. The sprocket 1006 is rotated to move the welding wire and the welding material to be wound.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A solder layer winding device, comprising a base (1) and a winding drum (11), characterized in that: A partition (2) is fixedly mounted on the upper end of the base (1), a guide rod (3) is fixedly mounted on both sides of the partition (2), a movable seat (4) is movably mounted on the outer side of the guide rod (3), a cylinder (5) is fixedly mounted on the outer side of the movable seat (4), a screw rod (6) is rotatably mounted on the upper end of the movable seat (4) through a bracket, a motor (7) is fixedly mounted on the upper end of the movable seat (4) through a bracket, the upper end of the movable seat (4) is movably connected to a movable frame (8) through a guide rail, and a positioning mechanism (9) is provided on the upper end of the movable frame (8), and the positioning mechanism (9) includes A lower positioning wheel (901), a column (902), a top plate (903), a second cylinder (904), a first slider (905) and an upper positioning wheel (906); a rotating mechanism (10) is provided inside the movable seat (4); the rotating mechanism (10) includes a second guide rod (1001), a third cylinder (1002), a second slider (1003), a support plate (1004), a second motor (1005), a first sprocket (1006), a second sprocket (1007), a transmission chain (1008) and a transmission wheel (1009); a control panel (12) is fixedly installed on the outer side of the movable seat (4).

2. A solder layer winding device according to claim 1, characterized in that: The guide rods (3) are provided with four at the front and rear, the movable seats (4) are provided with two symmetrical ones on the left and right, and the cylinders (5) are provided with two at the outer sides of the movable seats (4). The output end of the cylinder (5) is fixedly connected to the partition (2), and the cylinder (5) is electrically connected to the control panel (12).

3. The solder layer winding device according to claim 1, characterized in that: The output end of the motor 1 (7) is electrically connected to the screw rod (6), and the motor 1 (7) is electrically connected to the control panel (12). Two movable frames (8) are respectively provided on the upper end of the movable seat (4), and the movable frames (8) are threadedly connected to the outer side of the screw rod (6).

4. The solder layer winding device according to claim 1, characterized in that: The lower positioning wheel (901) is rotatably mounted inside the upper end of the movable frame (8), and two lower positioning wheels (901) are respectively provided at the upper end of the movable frame (8). The column (902) is fixedly mounted on the upper end of the movable frame (8), and two columns (902) are respectively provided at the upper end of the movable frame (8). The top plate (903) is fixedly mounted on the upper end of the column (902), and the second cylinder (904) is fixedly mounted on the upper end of the top plate (903). The first slider (905) is movably connected to the outer side of the column (902), and the output end of the second cylinder (904) is fixedly connected to the upper end of the first slider (905). The upper positioning wheel (906) is rotatably mounted inside the lower end of the first slider (905), and two lower positioning wheels (901) are respectively provided at the lower end of the first slider (905). The second cylinder (904) is electrically connected to the control panel (12).

5. The solder layer winding device according to claim 1, characterized in that: The guide rod 2 (1001) is fixedly installed inside the movable seat (4), and two guide rods 2 (1001) are respectively provided inside the movable seat (4). The cylinder 3 (1002) is fixedly installed on the outside of the movable seat (4) through a bracket. The slider 2 (1003) is movably connected to the outside of the guide rod 2 (1001), and the output end of the cylinder 3 (1002) is fixedly connected to the lower end of the slider 2 (1003).

6. The solder layer winding device according to claim 1, characterized in that: The support plate (1004) and the second motor (1005) are fixedly mounted on the upper end of the second slider (1003); the first sprocket (1006) and the second sprocket (1007) are rotatably mounted on one side of the support plate (1004); the output end of the second motor (1005) is fixedly connected to the first sprocket (1006); the transmission chain (1008) is transmission-connected to the outer sides of the first sprocket (1006) and the second sprocket (1007); the transmission wheel (1009) is rotatably mounted on the other side of the support plate (1004); the transmission wheel (1009) is fixedly connected to the second sprocket (1007); the outer side of the winding drum (11) is respectively fitted with the lower positioning wheel (901), the upper positioning wheel (906) and the transmission wheel (1009); the cylinder three (1002) and the second motor (1005) are respectively electrically connected to the control panel (12).