Winding device for glass fiber felt
By introducing a combined design of inclined active roller, driven roller and heating roller into the glass fiber felt coiling device, the wrinkle problem during the felt coiling process is solved, and the flatness and high-quality coiling of felt is achieved.
Patent Information
- Application Number
- CN202421956016.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-08-13
AI Technical Summary
There are wrinkles during the rolling process of existing glass fiber felt, which affects the effectiveness of use and the practicality of the device.
A rolling device for fiberglass felt is designed, including a mounting frame, a first positioning roller assembly, a first tension roller, an intermediate roller, a second tension roller assembly and a heating counter roller. The felt wrinkles are eliminated by an inclined driving roller and a driven roller and a servo motor driven roller, combined with the extrusion and ironing operation of the heating counter roller.
Effectively eliminate felt wrinkles, improving the quality of the rolling and the practicality of the device.
Smart Images

Figure CN223213488U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass fiber felt production equipment, in particular to a glass fiber felt winding device. Background Art
[0002] Winding is the last step in the production of glass fiber felt. Traditional winding only uses a tensioning roller to adjust the tension of the glass fiber felt during transportation. The wrinkles in the glass fiber felt cannot be eliminated, which not only affects the use effect of the glass fiber felt, but also reduces the practical effect of the winding device.
[0003] For this purpose, we propose a winding device for glass fiber felt. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies of the existing technology, the utility model provides a glass fiber felt winding device, which overcomes the deficiencies of the existing technology, has a reasonable design, is easy to adjust, and solves the technical problem of wrinkles in the existing glass fiber felt during the winding process.
[0006] (2) Technical solution
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A glass fiber felt winding device includes a mounting frame and is characterized by:
[0009] The mounting frame is provided with a first positioning roller assembly, a first tensioning roller, an intermediate roller, a second tensioning roller assembly, a heating pair of rollers and a second positioning roller assembly in sequence along the feeding direction;
[0010] The second tensioning roller assembly is provided with a pair and is arranged on both sides in the width direction of the felt. The second tensioning roller assembly includes a U-shaped bracket, a driven roller rotatably supported on the side wall of the U-shaped bracket and arranged from top to bottom, an active roller, and a servo motor installed on the U-shaped bracket and driving the active roller to rotate. The axis of the active roller is inclined to the feeding direction of the felt. The driven roller and the transmission roller extend into the mounting frame and an opening for the felt to extend out is formed between the two. The bottom of the U-shaped bracket is rotatably supported on the support seat through a rotating shaft, and the support seat is fixed to the outside of the mounting frame.
[0011] Furthermore, a pair of second tensioning roller assemblies are provided between the heating roller pair and the second positioning roller assembly.
[0012] Furthermore, the bearing seats at both ends of the first tensioning roller and the bearing seats at both ends of the upper heating roller of the heating pair of rollers are connected to the roller height adjustment assembly.
[0013] Furthermore, the roller height adjustment assembly includes a screw, a nut seat, a spring and a handwheel. A vertically extending guide groove is provided on the mounting plate of the mounting frame, and the bearing seat is slidably installed in the guide groove. The upper end of the screw passes through the nut seat and is connected to the handwheel, and its lower end is rotatably connected to the upper end of the bearing seat. The spring is sleeved outside the screw and its two ends respectively abut against the nut seat and the bearing seat.
[0014] Furthermore, the first positioning roller assembly and the second positioning roller assembly each include a positioning roller, a first locking ring and a first locking bolt. The first locking ring is sleeved on both axial sides of the positioning roller, and the first locking bolt is radially threadedly connected to the first locking ring and tightens the positioning roller.
[0015] Furthermore, the winding device is provided with a synchronous shaft assembly below the support seat, and the synchronous shaft assembly is used to drive a pair of U-shaped brackets of the second tensioning roller group to rotate synchronously.
[0016] Furthermore, the synchronous shaft assembly includes a synchronous shaft, a second locking collar and a second locking bolt. The synchronous shaft passes through the mounting plates on both sides of the mounting frame. The two ends of the synchronous shaft are respectively matched with the rotating shaft through bevel gears. The second locking collar is fixed on the mounting plate and sleeved on the outside of the synchronous shaft. The second locking bolt is radially threaded with the second locking collar and tightens the synchronous shaft.
[0017] Furthermore, both ends of the active roller are rotatably supported on the two side walls of the U-shaped bracket, and one end of the driven roller is rotatably supported on the outer side wall of the U-shaped bracket. A support platform extends outward from the bottom of the outer side wall of the U-shaped bracket, and the servo motor is fixed on the support platform.
[0018] (3) Beneficial effects
[0019] The utility model provides a winding device for glass fiber felt, which has the following beneficial effects: a pair of heated rollers heats and squeezes the felt to achieve ironing and smoothing operations to eliminate wrinkles; a pair of second tensioning roller assemblies are arranged between the heated rollers and the middle roller, and the pair of second tensioning roller assemblies pull the two sides of the felt outward, so that the felt remains in a taut state before passing through the heated rollers, thereby improving the wrinkle elimination effect of the subsequent heated rollers. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural diagram of the utility model;
[0021] Figure 2 for Figure 1 A schematic diagram of the structure after partial enlargement of the middle part;
[0022] Figure 3 for Figure 1The structural diagram after partial enlargement of point B in the middle;
[0023] Figure 4 for Figure 1 The schematic diagram of the structure after partial enlargement of point C in the middle;
[0024] Figure 5 This is a schematic structural diagram of the second tensioning roller assembly in the present invention;
[0025] Figure 6 It is a cross-sectional schematic diagram of the driven roller in the present utility model.
[0026] In the picture:
[0027] 1. Mounting frame;
[0028] 11. Mounting plate;
[0029] 111, guide groove;
[0030] 2. First positioning roller assembly;
[0031] 21. Positioning roller;
[0032] 22. First locking collar;
[0033] 23. First locking bolt;
[0034] 3. The first tensioning roller;
[0035] 4. Middle roller;
[0036] 5. Heating rollers;
[0037] 6. Roller height adjustment assembly;
[0038] 61. Screw;
[0039] 62. Nut seat;
[0040] 63. Spring;
[0041] 64. Handwheel;
[0042] 65. Bearing seat;
[0043] 7. Second tensioning roller assembly;
[0044] 71. Transmission roller;
[0045] 72. Driven roller;
[0046] 721, mandrel;
[0047] 722, sleeve;
[0048] 723, bearings;
[0049] 73. U-shaped bracket;
[0050] 74. Gear set;
[0051] 75. Servo motor;
[0052] 76. Rotating shaft;
[0053] 8. Synchronous shaft assembly;
[0054] 81. Synchronous shaft;
[0055] 82. Bevel gear;
[0056] 83. Second locking collar;
[0057] 84. Second locking bolt;
[0058] 9. Second positioning roller assembly. DETAILED DESCRIPTION
[0059] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0060] Refer to the attached Figure 1-6 A glass fiber felt winding device includes a mounting frame 1, on which a first positioning roller assembly 2, a first tensioning roller 3, an intermediate roller 4, a second tensioning roller assembly 7, a heating roller 5, and a second positioning roller assembly 9 are sequentially arranged along a feeding direction. The positioning roller of the second positioning roller assembly 9 is driven by a servo motor (not shown in the figure) to achieve winding.
[0061] The heating roller pair 5 is a pair of heating rollers arranged parallel to each other from top to bottom, and the upper edge of the middle roller 4 is flush with the upper edge of the lower heating roller;
[0062] The second tensioning roller assembly 7 is provided with a pair and is arranged on both sides of the width direction of the felt. The second tensioning roller assembly 7 includes a U-shaped bracket 73, a driven roller 72 rotatably supported on the side wall of the U-shaped bracket 73 and arranged from top to bottom, an active roller, and a servo motor 75 installed on the U-shaped bracket 73 and driving the active roller to rotate. The axis of the active roller is inclined to the feeding direction of the felt. The driven roller 72 and the transmission roller 71 extend into the mounting frame 1 and the driven roller 72 and the transmission roller 71 are located on the side of the extension to form an opening for the felt to extend out (that is, there is no inner side wall of the U-shaped bracket 73 blocking it). The bottom of the U-shaped bracket 73 is rotatably supported on the support seat through the rotating shaft 76, and the support seat is fixed to the outside of the mounting frame 1.
[0063] During the winding process, the felt passes through the first tensioning roller 3, the intermediate roller 4, the second tensioning roller assembly 7 and the heating roller 5 in sequence; among them, the first positioning roller assembly 2 roughly positions the felt through a pair of first locking rings 22; the first tensioning roller 3 is used to maintain the tension of the fabric; the active roller and the driven roller 72 of the second tensioning roller assembly 7 are arranged obliquely to the feeding direction of the felt, and the conveying of the felt by the active roller can be decomposed into two directions, forward and outward, that is, the pair of second tensioning roller assemblies 7 have the function of pulling the two sides of the felt outward while maintaining the forward feeding process, so that the felt remains in a taut state before passing through the subsequent heating roller 5, thereby improving the wrinkle elimination effect of the subsequent heating roller 5; the heating roller 5 heats and squeezes the felt to realize ironing and smoothing operation to eliminate wrinkles; in other embodiments, a pair of second tensioning roller assemblies 7 can also be additionally arranged between the heating roller 5 and the second positioning roller assembly 9 to further eliminate wrinkles on the felt.
[0064] In this embodiment, the bearing blocks 65 at both ends of the first tensioning roller 3 and the bearing blocks 65 at both ends of the upper heating roller of the heating counter roller 5 are connected to a roller height adjustment assembly 6. The roller height adjustment assembly 6 comprises a screw 61, a nut block 62, a spring 63, and a handwheel 64. A vertically extending guide slot 111 is provided on the mounting plate 11 of the mounting frame 1. The bearing blocks 65 are slidably mounted in the guide slot 111. The upper end of the screw 61 passes through the nut block 62 and is connected to the handwheel 64. The lower end of the screw 61 is rotatably connected to the upper end of the bearing block 65. The spring 63 is sleeved around the screw 61, with its ends respectively abutting the nut block 62 and the bearing block 65. By turning the handwheel 64 of the roller height adjustment assembly 6, the tension of the felt and the extrusion force applied to the felt can be adjusted.
[0065] In this embodiment, the first positioning roller assembly 2 and the second positioning roller assembly 9 each include a positioning roller, a first locking collar 22, and a first locking bolt 23. The first locking collar 22 is sleeved on both axial sides of the positioning roller 21. The first locking bolt 23 is radially threadedly connected to the first locking collar 22 and tightens against the positioning roller 21. The first positioning roller assembly 2 is primarily used for coarse positioning of the felt, while the second positioning roller assembly 9 is primarily used for precise positioning of the reel for winding the felt.
[0066] In this embodiment, the winding device is equipped with a synchronous shaft assembly 8 located below the support base. This synchronous shaft assembly 8 is used to drive the U-shaped bracket 73 of the second tensioning roller assembly to rotate synchronously. Specifically, the synchronous shaft assembly 8 includes a synchronous shaft 81, a second locking collar 83, and a second locking bolt 84. The synchronous shaft 81 passes through the mounting plates 11 on both sides of the mounting frame 1 and is coupled to the rotating shaft 76 via a bevel gear 82. A handwheel is mounted on one end of the synchronous shaft 81. The second locking collar 83 is fixed to the mounting plate 11 and sleeved onto the synchronous shaft 81. The second locking bolt 84 is radially threadedly connected to the second locking collar 83 and tightens the synchronous shaft 81. After loosening the second locking bolt 84, the handwheel can be turned to synchronously adjust the tilt angle of the second tensioning roller assembly 7. A clamping unit can also be installed to press-fit the U-shaped bracket 73, improving the stability of the second tensioning roller assembly 7.
[0067] In this embodiment, the active roller is rotatably supported at both ends by the side walls of a U-shaped bracket 73 (the upper edge of the active roller is higher than the inner side wall of the U-shaped bracket 73). One end of the driven roller 72 is rotatably supported by the outer side wall of the U-shaped bracket 73. A support platform extends outward from the bottom of the outer side wall of the U-shaped bracket 73. The servo motor 75 is fixed to the support platform and is in transmission engagement with the active roller via a gear set 74. Specifically, the driven roller 72 includes a core shaft 721 and a sleeve 722. The sleeve 722 is sleeved around the core shaft 721 and rotatably engaged with the core shaft 721 at both ends via bearings 723. One end of the core shaft 721 is fixedly connected to the outer side wall of the U-shaped bracket 73.
[0068] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0069] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A glass fiber felt winding device, comprising a mounting frame, characterized in that: The mounting frame is provided with a first positioning roller assembly, a first tensioning roller, an intermediate roller, a second tensioning roller assembly, a heating pair of rollers and a second positioning roller assembly in sequence along the feeding direction; The second tensioning roller assembly is provided with a pair and is arranged on both sides in the width direction of the felt. The second tensioning roller assembly includes a U-shaped bracket, a driven roller rotatably supported on the side wall of the U-shaped bracket and arranged from top to bottom, an active roller, and a servo motor installed on the U-shaped bracket and driving the active roller to rotate. The axis of the active roller is inclined to the feeding direction of the felt. The driven roller and the transmission roller extend into the mounting frame and an opening for the felt to extend out is formed between the two. The bottom of the U-shaped bracket is rotatably supported on the support seat through a rotating shaft, and the support seat is fixed to the outside of the mounting frame.
2. A glass fiber felt winding device according to claim 1, characterized in that: A pair of second tensioning roller assemblies are provided between the heating roller pair and the second positioning roller assembly.
3. A glass fiber felt winding device according to claim 1, characterized in that: The bearing seats at both ends of the first tensioning roller and the bearing seats at both ends of the upper heating roller of the heating pair of rollers are all connected to the roller height adjustment assembly.
4. A glass fiber felt winding device according to claim 3, characterized in that: The roller height adjustment assembly includes a screw, a nut seat, a spring and a handwheel. A vertically extending guide groove is provided on the mounting plate of the mounting frame. The bearing seat is slidably installed in the guide groove. The upper end of the screw passes through the nut seat and is connected to the handwheel, and its lower end is rotatably connected to the upper end of the bearing seat. The spring is sleeved outside the screw and its two ends respectively abut against the nut seat and the bearing seat.
5. The glass fiber felt winding device according to claim 1, wherein: The first positioning roller assembly and the second positioning roller assembly both include a positioning roller, a first locking ring and a first locking bolt. The first locking ring is sleeved on both axial sides of the positioning roller. The first locking bolt is radially threadedly connected to the first locking ring and tightens the positioning roller.
6. A glass fiber felt winding device according to claim 1, characterized in that: The winding device is provided with a synchronous shaft assembly located below the support seat, and the synchronous shaft assembly is used to drive a pair of U-shaped brackets of the second tensioning roller group to rotate synchronously.
7. A glass fiber felt winding device according to claim 6, characterized in that: The synchronous shaft assembly includes a synchronous shaft, a second locking collar and a second locking bolt. The synchronous shaft passes through the mounting plates on both sides of the mounting frame. The two ends of the synchronous shaft are respectively matched with the rotating shaft through bevel gears. The second locking collar is fixed to the mounting plate and sleeved on the outside of the synchronous shaft. The second locking bolt is threadedly connected to the second locking collar along the radial direction and tightens the synchronous shaft.
8. The glass fiber felt winding device according to claim 1, wherein: The two ends of the active roller are rotatably supported on the two side walls of the U-shaped bracket, and one end of the driven roller is rotatably supported on the outer side wall of the U-shaped bracket. A support platform is extended outward from the bottom of the outer side wall of the U-shaped bracket, and the servo motor is fixed on the support platform.