Sound-absorbing cotton board cutting device
By designing the sound-absorbing cotton plate cutting device of conveyor belts, cutting devices, jet components and material barrier components, the cut sound-absorbing cotton is automatically separated and collected, and the sound-absorbing cotton is solved, which improves the working efficiency and cutting quality.
Patent Information
- Application Number
- CN202422592982.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-26
AI Technical Summary
After cutting, the existing sound-absorbing cotton cutting device is easily adhered to the body and needs to be separated manually, which increases the workload and reduces the working efficiency.
A sound-absorbing cotton plate cutting device is designed, including a conveyor belt, a cutting device, a jet assembly and a material barrier assembly. The cut sound-absorbing cotton is automatically separated and collected by high-pressure gas and scraper. Combined with hot melt edge sealing technology, it ensures that the sound-absorbing cotton is automatically separated and collected.
Automatic separation and collection of sound-absorbing cotton after cutting is realized, manual operation is reduced, work efficiency is improved, and the consistency and efficiency of cutting quality is ensured.
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Figure CN223214365U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting sound-absorbing cotton, and more specifically to a sound-absorbing cotton board cutting device. Background Art
[0002] Sound-absorbing cotton is a material used for acoustic control, usually used to absorb sound and reduce the spread of noise. It is widely used in places that require controlled acoustic environments, such as recording studios, car doors or interiors. It can reduce echoes, improve sound clarity and quality, reduce noise and echoes, and improve listening quality and voice recognition accuracy. The sound-absorbing cotton board cutting device is a device specially used for cutting sound-absorbing cotton materials. It can help users cut sound-absorbing cotton materials more efficiently and ensure the accuracy and consistency of the required size.
[0003] The Chinese patent publication number CN217378367U discloses a sound-absorbing cotton cutting device, which places the sound-absorbing cotton on a cutting machine, and then moves an auxiliary block downward. The auxiliary block moves while driving the lifting frame to move. The lifting frame slides along the inner wall of the square hole on the long block. The lifting frame slides while driving the circular plate to slide. The circular plate slides while driving the ferrule to move. After the ferrule moves a certain distance, the surface of the ferrule squeezes the sound-absorbing cotton. At this time, the spring and the positioning cylinder use elastic force to squeeze the long block and the sleeve. At this time, the lifting frame is fixed and the sound-absorbing cotton is positioned on the cutting machine. At this time, the staff can use the cutting machine to cut the sound-absorbing cotton. During this process, the sound-absorbing cotton will not move.
[0004] The sound-absorbing cotton used in cars usually needs to be provided with cloth on the upper and lower sides to ensure that it will not fall apart when installed on the car. Therefore, when cutting such sound-absorbing cotton, it is necessary to seal the edges while cutting to prevent the cloth from separating and misaligning from the sound-absorbing cotton after cutting. In the above scheme, after the device cuts the sound-absorbing cotton, a small part of the cut sound-absorbing cotton will stick to the main body. At this time, manual separation is required, and the cut sound-absorbing cotton is manually torn out one by one from the cutting hole on the main body, which increases the workload and is not conducive to improving work efficiency.
[0005] Therefore, it is necessary to provide a sound-absorbing cotton board cutting device to solve the above problems. Utility Model Content
[0006] The utility model provides a sound-absorbing cotton board cutting device, which can improve the problem in the related art that a small part of the cut sound-absorbing cotton will stick to the main body, and then it needs to be separated manually, and the cut sound-absorbing cotton needs to be manually torn out from the cutting opening on the main body one by one, which increases the workload and is not conducive to improving work efficiency.
[0007] An embodiment of the present application provides a sound-absorbing cotton board cutting device, including a mounting bracket and a cutting device, a conveyor belt is installed on the top of the mounting bracket, a driving device is installed on the bottom of the mounting bracket, the conveyor belt is driven by the driving device, the cutting device is arranged at the outer end of the conveyor belt, a winding assembly is provided at the end of the conveyor belt away from the cutting device, a guide assembly is provided at one end of the mounting bracket, an air jet assembly and a material blocking assembly are respectively provided on the inner side of the guide assembly, the material blocking assembly includes a mounting shaft, a scraper is fixedly installed on the outer end of the mounting shaft, the air jet assembly includes a mounting frame, and a plurality of nozzles are fixedly installed on the outer end of the mounting frame.
[0008] The above-mentioned technical solution in the embodiment of the present application has at least the following technical effects: after the whole piece of sound-absorbing cotton is cut and processed, it can be transported to the other end through a conveyor belt. At this time, the sound-absorbing cotton is guided to the bottom of guide roller one, and then it is guided to the two guide rollers two after passing over guide roller one. The sound-absorbing cotton can be automatically moved by the winding of the winding component, and the nozzle will blow out high-pressure gas to blow the cut small pieces of sound-absorbing cotton downward to separate them. At this time, if the nozzle does not blow down and does not pass through the obstruction of the scraper, it can be scraped off, so that only manual auxiliary operation is required to remove the cut sound-absorbing cotton.
[0009] In some embodiments, the guide assembly includes a fixing frame, which is fixedly mounted on the outer end of the mounting bracket, and a guide roller is rotatably connected to the inner side of the fixing frame.
[0010] In some embodiments, two guide rollers 2 are rotatably connected to the inner side of the fixing frame, and two limit blocks are fixedly connected to the inner side of the fixing frame, and the limit blocks are located below the guide roller 2.
[0011] In some embodiments, the material blocking assembly further comprises a threaded rod, an outer shell is fixedly mounted on the outer end of the mounting shaft, the scraper is located inside the outer shell, and a threaded block adapted to the threaded rod is fixedly connected to the bottom end of the outer shell.
[0012] In some embodiments, a sliding groove adapted to the threaded block is provided at the bottom end of the fixing frame, the threaded block passes through the sliding groove, the threaded rod is rotatably installed at the bottom end of the fixing frame, and the threaded rod is threadedly connected to the threaded block, and the two limit blocks are respectively abutted against the two ends of the outer shell.
[0013] In some embodiments, the jet assembly also includes a connecting pipe, and multiple nozzles are connected through the connecting pipe. The mounting bracket is fixedly installed on the top of the fixing bracket. One end of the connecting pipe is connected to an external pipe, and one end of the external pipe is externally connected to an air supply system.
[0014] In some embodiments, the winding assembly includes a winding frame and a belt, the winding frame is rotatably connected to a winding roller shaft on the inside, a driving motor is fixedly installed on the inside of the winding frame, one end of the winding roller shaft and the output end of the driving motor are both fixedly installed with pulleys, and the two pulleys are connected through the belt transmission. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0016] Figure 1 This is a schematic diagram of the first overall structure of the utility model;
[0017] Figure 2 This is a second overall structural diagram of the present utility model;
[0018] Figure 3 This is a schematic diagram of a first partial enlarged structure of the utility model;
[0019] Figure 4 This is a schematic diagram of a second partial enlarged structure of the present invention;
[0020] Figure 5 This is a schematic diagram of the explosion structure of the jet assembly of the utility model;
[0021] Figure 6 This is a schematic structural diagram of the material blocking assembly of the present utility model;
[0022] Figure 7 This is a schematic diagram of the internal structure of the winding component of the present invention.
[0023] Description of the numbers in the figure:
[0024] 1. Install the bracket;
[0025] 2. Conveyor belt;
[0026] 3. Driving device;
[0027] 4. Cutting device;
[0028] 5. Winding assembly; 51. Winding frame; 52. Winding roller; 53. Driving motor; 54. Pulley; 55. Belt;
[0029] 6. Guide assembly; 61. Fixed frame; 62. Guide roller 1; 63. Guide roller 2; 64. Limit block;
[0030] 7. Jet assembly; 71. Mounting bracket; 72. Nozzle; 73. Connecting pipe; 74. External pipe;
[0031] 8. Material stop assembly; 81. Mounting shaft; 82. Scraper; 83. Threaded block; 84. Threaded rod; 85. Outer shell. DETAILED DESCRIPTION
[0032] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein are for the purpose of describing specific embodiments only and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the accompanying drawings are intended to cover non-exclusive inclusions.
[0034] The sound-absorbing cotton used in cars usually needs to be covered with cloth on the upper and lower sides to ensure that it will not fall apart when installed on the car. Therefore, when cutting this type of sound-absorbing cotton, it is necessary to seal the edges while cutting. Generally, the die-cutting and hot-melt sealing processes are used to prevent the cloth and the sound-absorbing cotton from separating and misaligning after cutting. A small part of the cut sound-absorbing cotton will stick to the main body. At this time, manual separation is required, and the cut sound-absorbing cotton must be manually torn out one by one from the cutting edge on the main body, which increases the workload and is not conducive to improving work efficiency.
[0035] Based on this, the problem in the related technology that a small part of the cut sound-absorbing cotton will stick to the main body can be improved. At this time, manual separation is required, and the cut sound-absorbing cotton is manually torn out one by one from the cutting edge on the main body, which increases the workload and is not conducive to improving work efficiency.
[0036] See also Figure 1-Figure 7 A sound-absorbing cotton board cutting device includes a mounting bracket 1 and a cutting device 4. A conveyor belt 2 is installed on the top of the mounting bracket 1, and a driving device 3 is installed on the bottom of the mounting bracket 1. The conveyor belt 2 is driven by the driving device 3. The cutting device 4 is arranged at the outer end of the conveyor belt 2, and a winding assembly 5 is provided at the end of the conveyor belt 2 away from the cutting device 4. A guide assembly 6 is provided at one end of the mounting bracket 1, and an air jet assembly 7 and a material blocking assembly 8 are respectively provided on the inner side of the guide assembly 6. The material blocking assembly 8 includes a mounting shaft 81, and a scraper 82 is fixedly installed on the outer end of the mounting shaft 81. The air jet assembly 7 includes a mounting frame 71, and a plurality of nozzles 72 are fixedly installed on the outer end of the mounting frame 71.
[0037] A conveyor belt 2 is installed on the top of the mounting bracket 1 in this solution. The conveyor belt 2 is mainly driven by a driving device 3 installed at the bottom of the mounting bracket 1. The driving device 3 is mainly composed of a servo motor, a transmission gear and a reducer. The power provided by the driving device 3 can make the conveyor belt 2 move. A cutting device 4 and a winding component 5 are respectively provided at both ends of the conveyor belt 2. The cutting device 4 is mainly used for cutting the sound-absorbing cotton. The cutting device 4 is mainly composed of a cylinder driving device, a die-cutting tool and a hot-melt edge sealing device. The die-cutting tool needs to be customized to make it consistent with the size of the sound-absorbing cotton to be cut, and the hot-melt edge sealing device is mainly used to seal the cut sound-absorbing cotton. The die-cutting tool can achieve the edge sealing effect through the heat energy of the hot-melt edge sealing device and its own pressure during the cutting process, ensuring that the edge sealing process can effectively prevent burrs or warping. Since the sound-absorbing cotton is usually rolled, a feeding device is provided at the rear end of the cutting device 4, so that the sound-absorbing cotton cut by the cutting device 4 can be conveyed to the other end through the conveyor belt 2. At this time, the sound-absorbing cotton is guided to the bottom of the guide roller 1 62, and then after it passes under the guide roller 1 62, it is guided upward to the two guide rollers 2 63 and wound on the winding roller shaft 52. At this time, the sound-absorbing cotton can be automatically moved by the winding of the winding component 5. Since only a small part of the cut sound-absorbing cotton is adhered to the main body, the nozzle 72 blows out high-pressure gas to blow the cut small pieces of sound-absorbing cotton downward to separate them. At this time, if the nozzle 72 does not blow down and does not pass through the obstruction of the scraper 82, it can be scraped off, so that only manual auxiliary operation is required to automatically remove the cut sound-absorbing cotton. It is worth mentioning that a material receiving container needs to be provided under the guide component 6 when in use.
[0038] Optionally, in some embodiments, see Figure 3-Figure 5 The guide assembly 6 includes a fixing frame 61, which is fixedly mounted on the outer end of the mounting bracket 1, and a guide roller 62 is rotatably connected to the inner side of the fixing frame 61.
[0039] Two second guide rollers 63 are rotatably connected to the inner side of the fixing frame 61 . Two limit blocks 64 are fixedly connected to the inner side of the fixing frame 61 . The limit blocks 64 are located below the second guide roller 63 .
[0040] The fixing frame 61 mentioned above is fixed to the outer end of the mounting bracket 1, and a guide roller 1 62 and two guide rollers 2 63 are rotatably installed on the inner side of the fixing frame 61. The edge of the sound-absorbing cotton after being hot-melt sealed will be harder. Therefore, through the cooperation of guide roller 1 62 and guide roller 2 63, the sound-absorbing cotton with less adhesion can be squeezed and peeled off by guide roller 1 62 first, and then peeled off for the second and third time through the jet assembly 7 and the material blocking assembly 8, thereby improving the success rate of separation.
[0041] Optionally, in some embodiments, see FIG. Figure 3-Figure 5The material blocking assembly 8 also includes a threaded rod 84 , an outer shell 85 is fixedly installed on the outer end of the mounting shaft 81 , the scraper 82 is located inside the outer shell 85 , and a threaded block 83 adapted to the threaded rod 84 is fixedly connected to the bottom end of the outer shell 85 .
[0042] A sliding groove adapted to the threaded block 83 is provided at the bottom end of the fixing frame 61. The threaded block 83 passes through the sliding groove. The threaded rod 84 is rotatably installed at the bottom end of the fixing frame 61, and the threaded rod 84 is threadedly connected to the threaded block 83. The two limit blocks 64 are respectively in contact with the two ends of the outer shell 85.
[0043] The outer shell 85 in this scheme is fixed to the outer end of the mounting shaft 81, and a scraper 82 is fixed to the outer end of the mounting shaft 81. The scraper 82 is also located on the inner side of the outer shell 85. The limit block 64 fixed on the fixing frame 61 is adapted to the outer shell 85. The distance between the two limit blocks 64 is the same as the length of the outer shell 85. At the same time, a slide groove is provided at the bottom of the fixing frame 61 between the two limit blocks 64. The slide groove is mainly used to allow the threaded block 83 at the bottom of the outer shell 85 to pass through, and the threaded rod 84 is rotatably connected to the bottom of the fixing frame 61. The threaded rod 84 is threadedly connected to the threaded block 83. By rotating the threaded rod 84, the distance between the scraper 82 and the guide roller 62 can be adjusted, so that it can be adjusted according to the cutting of sound-absorbing cotton of different specifications. The edge of the sound-absorbing cotton after hot-melt sealing will be harder and the edge will be easy to curl up. At this time, the sound-absorbing cotton that was not blown off by the jet assembly 7 can be blocked and peeled off by the obstruction of the scraper 82.
[0044] Optionally, in some embodiments, see Figure 5 The jet assembly 7 also includes a connecting pipe 73, and multiple nozzles 72 are connected through the connecting pipe 73. The mounting frame 71 is fixedly mounted on the top of the fixing frame 61. One end of the connecting pipe 73 is connected to an external pipe 74, and one end of the external pipe 74 is externally connected to the air supply system.
[0045] The jet assembly 7 in this scheme is mounted above the material blocking assembly 8 and the guide assembly 6, and multiple nozzles 72 are installed through the mounting frame 71, and the air outlet of the nozzle 72 is set downward. The mounting frame 71 is fixed on the top of the fixing frame 61, and multiple nozzles 72 are connected through a connecting pipe 73. An external pipe 74 for air supply is connected to the connecting pipe 73. The external pipe 74 is connected to an external air supply system. The air supply system is mainly composed of an air pump and a switch valve. Through the connection of the external pipe 74 and the connecting pipe 73, the nozzle 72 can blow out high-pressure gas downward, blowing the cut small pieces of sound-absorbing cotton downward to separate them from the main body.
[0046] Optionally, in some embodiments, see Figure 7The winding assembly 5 includes a winding frame 51 and a belt 55. The winding roller shaft 52 is rotatably connected to the inner side of the winding frame 51. A driving motor 53 is fixedly installed on the inner side of the winding frame 51. A pulley 54 is fixedly installed at one end of the winding roller shaft 52 and the output end of the driving motor 53. The two pulleys 54 are connected by a belt 55.
[0047] The winding roller 52 is rotatably installed on the inner side of the winding frame 51 in this scheme. One end of the winding roller 52 passes through the side wall of the winding frame 51 and is installed with a pulley 54. At the same time, the driving motor 53 fixed to the bottom of the winding frame 51 also passes through its side wall. The output end is installed with a pulley 54, and the two pulleys 54 can be connected by a belt 55. When the driving motor 53 is working, the winding roller 52 can be rotated. The waste of the cut sound-absorbing cotton is wound on the winding roller 52, which can not only pull the sound-absorbing cotton and provide pulling force for it to pass through the guide component 6, the jet component 7 and the material blocking component 8, but also collect the waste on the winding roller 52, so that it can be conveniently collected and processed, which can reduce the labor intensity of the staff and improve their work efficiency.
[0048] Working principle: When using the device, the sound-absorbing cotton needs to be guided to the cutting device 4 first, and cut by the cutting device 4. The sound-absorbing cotton cut by the cutting device 4 is conveyed to the other end through the conveyor belt 2. At this time, the sound-absorbing cotton is guided to the bottom of the guide roller 1 62, and then after it passes under the guide roller 1 62, it is guided upward to the two guide rollers 2 63, and finally it is wound on the winding roller shaft 52. At this time, the winding of the winding assembly 5 can make the sound-absorbing cotton move automatically. The edge of the sound-absorbing cotton after the hot-melt edge sealing will be harder. Therefore, when passing through the guide roller 1 62, the sound-absorbing cotton with less adhesion can be squeezed and peeled off by the guide roller 1 62 first, and then the nozzle 72 blows out high-pressure gas to blow the cut small pieces of sound-absorbing cotton downward to separate them. At this time, if the nozzle 72 does not blow down and does not pass through the obstruction of the scraper 82, it can be scraped off, so that only manual auxiliary operation is required to automatically remove the cut sound-absorbing cotton.
[0049] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A sound-absorbing cotton board cutting device, comprising a mounting bracket (1) and a cutting device (4), characterized in that: A conveyor belt (2) is installed at the top of the mounting bracket (1), a driving device (3) is installed at the bottom of the mounting bracket (1), the conveyor belt (2) is driven by the driving device (3), the cutting device (4) is arranged at the outer end of the conveyor belt (2), a winding assembly (5) is arranged at the end of the conveyor belt (2) away from the cutting device (4), a guide assembly (6) is arranged at one end of the mounting bracket (1), and an air jet assembly (7) and a material blocking assembly (8) are respectively arranged on the inner side of the guide assembly (6); The material blocking assembly (8) includes a mounting shaft (81), and a scraper (82) is fixedly mounted on the outer end of the mounting shaft (81); The jet assembly (7) comprises a mounting frame (71), and a plurality of spray heads (72) are fixedly mounted on the outer end of the mounting frame (71).
2. The sound-absorbing cotton board cutting device according to claim 1, characterized in that: The guide assembly (6) comprises a fixing frame (61), the fixing frame (61) being fixedly mounted on the outer end of the mounting bracket (1), and a guide roller (62) being rotatably connected to the inner side of the fixing frame (61).
3. The sound-absorbing cotton board cutting device according to claim 2, characterized in that: The inner side of the fixed frame (61) is rotatably connected to two guide rollers (63), and the inner side of the fixed frame (61) is fixedly connected to two limit blocks (64), and the limit blocks (64) are located below the guide rollers (63).
4. The sound-absorbing cotton board cutting device according to claim 3, characterized in that: The material blocking assembly (8) further comprises a threaded rod (84), an outer shell (85) is fixedly mounted on the outer end of the mounting shaft (81), the scraper (82) is located inside the outer shell (85), and a threaded block (83) adapted to the threaded rod (84) is fixedly connected to the bottom end of the outer shell (85).
5. The sound-absorbing cotton board cutting device according to claim 4, characterized in that: The bottom end of the fixing frame (61) is provided with a sliding groove adapted to the threaded block (83), the threaded block (83) passes through the sliding groove, the threaded rod (84) is rotatably mounted on the bottom end of the fixing frame (61), and the threaded rod (84) is threadedly connected to the threaded block (83), and the two limit blocks (64) are respectively in contact with the two ends of the outer shell (85).
6. The sound-absorbing cotton board cutting device according to claim 2, characterized in that: The jet assembly (7) further comprises a connecting pipe (73), a plurality of the nozzles (72) are connected via the connecting pipe (73), the mounting frame (71) is fixedly mounted on the top of the fixing frame (61), one end of the connecting pipe (73) is connected to an external pipe (74), and one end of the external pipe (74) is externally connected to an air supply system.
7. The sound-absorbing cotton board cutting device according to claim 1, characterized in that: The winding assembly (5) comprises a winding frame (51) and a belt (55); a winding roller shaft (52) is rotatably connected to the inner side of the winding frame (51); a driving motor (53) is fixedly installed to the inner side of the winding frame (51); a pulley (54) is fixedly installed at one end of the winding roller shaft (52) and the output end of the driving motor (53); and the two pulleys (54) are connected in transmission via the belt (55).
Citation Information
Patent Citations
Sound-absorbing cotton cutting device
CN217378367U