New energy automobile door handle heated by graphene

Through the design of graphene heating components and parallel circuits, the problem of uneven heating of door handles for new energy vehicles is solved, uniform heating and structural stability are achieved, and the safety and practicality of door handles for new energy vehicles are improved.

CN223215092UActive Publication Date: 2025-08-12JIANGSU LIWUSHENG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202423083971.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-08-12
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The hidden door handles of existing new energy vehicles are heated unevenly in low temperature environments, resulting in the inability to open normally, reducing practicality.

Method used

Graphene heating components, including graphene heating layer, silver wire and base film, are used to ensure uniform heating of the door handle surface through parallel circuit design, and the arc design of graphene carbon strips and the conductive thermal conductivity of silver wire are enhanced by combining the double-sided adhesive layer and positioning block structure.

Benefits of technology

The uniform heating of the door handle is achieved, the safety and practicality of use is improved, the heating efficiency is enhanced, and the energy consumption is reduced, while the stability and anti-slip properties of the structure are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of new energy automobile door handles, and discloses a graphene heating new energy automobile door handle which comprises a door handle upper cover and a door handle bottom cover, the door handle bottom cover and the door handle upper cover are connected to form a door handle cavity, and a graphene heating assembly is arranged in the door handle cavity; the graphene heating assembly comprises a bottom film, a graphene heating layer and a silver wire, and the graphene heating layer is composed of a plurality of groups of graphene carbon strips. The graphene heating layer, the silver wire, the graphene carbon strip and the bottom film are adopted, it is ensured that the heating surfaces of the door handle upper cover and the door handle bottom cover are uniform, the graphene heating layer is fixed, the situation that the heating effect is reduced due to displacement of the graphene heating layer during use is effectively prevented, and the graphene heating door handle has the advantages of being high in heating efficiency and low in energy consumption.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy vehicle door handles, in particular to a graphene-heated new energy vehicle door handle. Background Art

[0002] In today's global automotive market, new energy vehicles are rising at an astonishing rate and gradually becoming the mainstream choice. New energy vehicles generally refer to vehicles that are powered by unconventional automotive energy such as electricity and hydrogen. Compared with traditional fuel vehicles, new energy vehicles have demonstrated many significant advantages, which are not only reflected in environmental performance and energy efficiency, but also in driving experience and cost-effectiveness.

[0003] At present, new energy vehicles mainly use hidden door handles to reduce air turbulence and resistance, improve the aerodynamic characteristics of the vehicle, thereby reducing the drag coefficient and increasing the cruising range. However, in low temperature environments, hidden door handles are easily frozen, resulting in an inability to open normally. The safety of the hidden door handles can be enhanced by heating the door handles, but the existing heating method cannot evenly cover the door handles, which is prone to uneven heating and reduces practicality.

[0004] Therefore, a new type of graphene-heated new energy vehicle door handle is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a graphene-heated new energy vehicle door handle to solve the problem that the heating method proposed in the above background technology cannot evenly cover the door handle, easily resulting in uneven heating effect and reduced practicality.

[0006] To achieve the above objectives, the present invention provides the following technical solutions: a graphene-heated new energy vehicle door handle, comprising a door handle upper cover and a door handle bottom cover, wherein the door handle bottom cover is connected to the door handle upper cover to form a door handle cavity, and a graphene heating component is disposed in the door handle cavity;

[0007] The graphene heating component includes a base film, a graphene heating layer, and a silver wire. The graphene heating layer is composed of several groups of graphene carbon strips. The graphene carbon strips are arc-shaped, and the resistance value of each group of graphene carbon strips is equal. The silver wire and the graphene carbon strips are printed on the base film. There are two silver wires, which are respectively arranged at the two ends of the graphene carbon strips and overlap with the graphene carbon strips. The several groups of graphene carbon strips and the silver wires form a parallel circuit.

[0008] Preferably, the base film extends from one end to the other end, and its width gradually narrows, and the curvature of the arc of the graphene carbon strip close to the narrow end of the base film increases.

[0009] Preferably, the graphene heating component is connected to the door handle cover through a double-sided adhesive layer.

[0010] Preferably, an outer membrane is fixedly connected to the surface of the door handle bottom cover.

[0011] Preferably, the silver wire is fixedly connected to a terminal, and the terminal is connected to a wiring harness.

[0012] Preferably, the center of the rear end of the door handle bottom cover is recessed inward and has an inner groove, positioning blocks are symmetrically fixedly connected on both sides of the inner groove of the door handle bottom cover, and a reinforcing inner layer is fitted on the inner wall of the inner groove of the door handle bottom cover.

[0013] Preferably, the rear end of the reinforced inner layer is fixedly connected to the internal anti-slip layer, and a circle of mounting grooves is provided on the surface of the positioning block. The rear ends of the reinforced inner layer and the internal anti-slip layer are sleeved on the outside of the positioning block and inserted and fixed in the mounting grooves.

[0014] Compared with the prior art, the beneficial effects of the present invention are: the graphene-heated new energy vehicle door handle not only realizes uniform heating function and strong fixing function, but also realizes anti-slip protection function;

[0015] By providing a graphene heating layer, silver wires, graphene carbon strips, a bottom film, and a door handle cavity, an independent placement space, the door handle cavity, is formed between the door handle cover and the door handle bottom cover. The graphene heating layer is located in the door handle cavity, and two silver wires are installed at both ends of the graphene carbon strips. The silver wires' inherent electrical and thermal conductivity enhances the heating effect on the surface of the door handle cover and the door handle bottom cover. At the same time, multiple groups of graphene carbon strips are sequentially fixed to the surface of the graphene heating layer, and each group of graphene carbon strips has the same resistance value, ensuring that the door handle cover and the door handle bottom cover are heated evenly. By adding a bottom film, which narrows as the curvature of the graphene carbon strips changes, the graphene heating layer is effectively fixed in the door handle cavity, effectively preventing the graphene heating layer from shifting during use, which reduces the heating effect. The graphene heating layer has the beneficial effects of high heating efficiency and low energy consumption.

[0016] By providing terminals, wiring harnesses and double-sided adhesive layers, the terminals and wiring harnesses cooperate with each other to connect the wires, ensure the overall heating effect of the door handle, enhance the stability of the contact interface of the graphene heating layer, generate heat when current passes through the graphene, ensure the stable heating of the door handle cover and the door handle bottom cover, and enhance the stability of the internal structure itself through the double-sided adhesive layer, ensure the firmness between the door handle cover and the door handle bottom cover, and avoid falling off at the connection between the two.

[0017] By providing a positioning block, an installation groove, an internal anti-slip layer and a reinforced inner layer, both sides of the internal anti-slip layer and the reinforced inner layer are sleeved on the outside of the corresponding positioning block, and are fixed in the installation groove by means of plug-in connection, ensuring that the internal anti-slip layer and the reinforced inner layer are fitted to the inner groove surface of the door handle bottom cover, thereby enhancing the anti-slip property of the inner groove surface of the door handle bottom cover during use, and enhancing the strength to avoid breakage of the protective material. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present utility model;

[0019] Figure 2 This is a rear structural diagram of the graphene heating component of the present invention;

[0020] Figure 3 This is a schematic diagram of the decomposed structure of the graphene heating component and double-sided adhesive layer of the utility model;

[0021] Figure 4 For the utility model Figure 1 Schematic diagram of the enlarged structure of the local section at point A in the middle.

[0022] In the figure: 1. Door handle upper cover; 2. Bottom film; 3. Door handle bottom cover; 4. Internal anti-slip layer; 5. Reinforced inner layer; 6. Door handle cavity; 7. Double-sided tape layer; 8. Silver wire; 9. Graphene heating layer; 10. Graphene carbon strip; 11. Wiring harness; 12. Terminal; 13. Installation groove; 14. Positioning block; 15. Outer film; 16. Graphene heating assembly. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example: See Figure 1-4 A graphene-heated new energy vehicle door handle includes a door handle upper cover 1 and a door handle bottom cover 3. The door handle bottom cover 3 is connected to the door handle upper cover 1 to form a door handle cavity 6. A graphene heating component 16 is arranged in the door handle cavity 6.

[0025] The graphene heating component 16 includes a base film 2, a graphene heating layer 9, and a silver wire 8. The graphene heating layer 9 is composed of several groups of graphene carbon strips 10. The graphene carbon strips 10 are arc-shaped, and the length and width of each group of graphene carbon strips 10 are equal, and the resistance value is equal. The silver wire 8 and the graphene carbon strips 10 are printed on the base film 2. There are two silver wires 8, which are respectively arranged at the two ends of the graphene carbon strips 10 and overlap with the graphene carbon strips 10. Several groups of graphene carbon strips 10 and the silver wire 8 form a parallel circuit.

[0026] The base film 2 extends from one end to the other end, and its width gradually narrows. The curvature of the graphene carbon strip 10 near the narrow end of the base film 2 increases.

[0027] The silver wire 8 is fixedly connected to a terminal 12 , and the terminal 12 is connected to a wiring harness 11 .

[0028] Specifically, if Figure 1 and Figure 2 As shown, when in use, an independent placement space door handle cavity 6 is formed between the door handle upper cover 1 and the door handle bottom cover 3, the graphene heating layer 9 is located in the door handle cavity 6, and two silver wires 8 are installed at both ends of the graphene carbon strip 10. The electrical conductivity and thermal conductivity of the silver wire 8 are used to enhance the heating effect on the surface of the door handle upper cover 1 and the door handle bottom cover 3. At the same time, multiple groups of graphene carbon strips 10 are printed on the surface of the base film 2 in sequence, and the length and width of each group of graphene carbon strips 10 are the same, ensuring that the resistance value of each group of graphene carbon strips 10 is equal, the door handle upper cover 1 and the door handle bottom cover 3 are heated evenly, and the base film 2 extends from one end to the other end, and the width gradually narrows, which is convenient for installation.

[0029] The graphene heating component is connected to the door handle upper cover 1 through a double-sided adhesive layer 7; the surface of the door handle bottom cover 3 is fixedly connected with an outer film 15.

[0030] Specifically, if Figure 1 and Figure 3 As shown, when in use, the terminal 12 and the wiring harness 11 cooperate with each other to connect the wires, ensure the overall heating effect of the door handle, enhance the stability of the contact interface of the graphene heating layer 9, generate heat when the current passes through the graphene, ensure the heating stability of the door handle upper cover 1 and the door handle bottom cover 3, and enhance the stability of the internal structure itself through the double-sided adhesive layer 7.

[0031] The center of the rear end of the door handle bottom cover 3 is concave inward and has an inner groove. Positioning blocks 14 are symmetrically fixedly connected to both sides of the inner groove of the door handle bottom cover 3. A reinforcing inner layer 5 is fitted on the inner wall of the inner groove of the door handle bottom cover 3.

[0032] The rear end of the reinforced inner layer 5 is fixedly connected to the internal anti-slip layer 4, and a circle of mounting grooves 13 are provided on the surface of the positioning block 14. The rear ends of the reinforced inner layer 5 and the internal anti-slip layer 4 are sleeved on the outside of the positioning block 14 and inserted and fixed in the mounting grooves 13.

[0033] Specifically, if Figure 1 and Figure 4 As shown, when in use, both sides of the internal anti-slip layer 4 and the reinforced inner layer 5 are sleeved on the outside of the corresponding positioning block 14, and are fixed in the installation groove 13 by means of plug-in connection, ensuring that the internal anti-slip layer 4 and the reinforced inner layer 5 are fitted to the inner groove surface of the door handle bottom cover 3, thereby enhancing the anti-slip property of the inner groove surface of the door handle bottom cover 3 and enhancing the firmness during use.

[0034] Working principle: When the present invention is in use, an independent placement space door handle cavity 6 is formed between the door handle upper cover 1 and the door handle bottom cover 3, and the graphene heating layer 9 is located in the door handle cavity 6. Two silver wires 8 are printed at both ends of the graphene carbon strip 10. The electrical conductivity and thermal conductivity of the silver wire 8 are used to enhance the heating effect on the surface of the door handle upper cover 1 and the door handle bottom cover 3. At the same time, multiple groups of graphene carbon strips 10 are printed on the surface of the base film 2 in sequence, and the length and width of each group of graphene carbon strips 10 are the same, ensuring that the resistance values of the graphene carbon strips 10 are equal, and the door handle upper cover 1 and the door handle bottom cover 3 are heated evenly. One end of the base film 2 extends to the other end, and the width gradually narrows, which facilitates the installation of the graphene heating layer 9 in the door handle cavity 6, and the door handle upper cover 1 and the graphene heating assembly are fixed together by the double-sided adhesive layer 7. The terminal 12 and the wiring harness 11 cooperate with each other for electrical connection. When current passes through the graphene, heat is generated, and the door handle upper cover 1 and the door handle bottom cover 3 are evenly heated.

[0035] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A graphene-heated new energy vehicle door handle, comprising a door handle upper cover (1) and a door handle bottom cover (3), wherein the door handle bottom cover (3) is connected to the door handle upper cover (1) to form a door handle cavity (6), characterized in that: A graphene heating component (16) is provided in the door handle cavity (6); The graphene heating component (16) includes a base film (2), a graphene heating layer (9), and a silver wire (8). The graphene heating layer (9) is composed of a plurality of groups of graphene carbon strips (10). The graphene carbon strips (10) are arc-shaped, and the resistance value of each group of graphene carbon strips (10) is equal. The silver wire (8) and the graphene carbon strips (10) are printed on the base film (2). There are two silver wires (8), which are respectively arranged at the two ends of the graphene carbon strips (10) and overlap with the graphene carbon strips (10). The plurality of groups of graphene carbon strips (10) and the silver wire (8) form a parallel circuit.

2. The graphene-heated new energy vehicle door handle according to claim 1, characterized in that: The base film (2) extends from one end to the other end, and its width gradually narrows, and the curvature of the arc of the graphene carbon strip (10) close to the narrow end of the base film (2) increases.

3. The graphene-heated new energy vehicle door handle according to claim 1, characterized in that: The graphene heating component is connected to the door handle upper cover (1) via a double-sided adhesive layer (7).

4. The graphene-heated new energy vehicle door handle according to claim 1, characterized in that: An outer membrane (15) is fixedly connected to the surface of the door handle bottom cover (3).

5. The graphene-heated new energy vehicle door handle according to claim 1, characterized in that: The silver wire (8) is fixedly connected to a terminal (12), and the terminal (12) is connected to a wiring harness (11).

6. The graphene-heated new energy vehicle door handle according to claim 1, characterized in that: The center of the rear end of the door handle bottom cover (3) is recessed inward and has an inner groove, positioning blocks (14) are symmetrically fixedly connected on both sides of the inner groove of the door handle bottom cover (3), and a reinforcing inner layer (5) is fitted on the inner wall of the inner groove of the door handle bottom cover (3).

7. The graphene-heated new energy vehicle door handle according to claim 6, characterized in that: The rear end of the reinforced inner layer (5) is fixedly connected to the internal anti-slip layer (4), and a circle of mounting grooves (13) are provided on the surface of the positioning block (14). The rear ends of both sides of the reinforced inner layer (5) and the internal anti-slip layer (4) are sleeved on the outside of the positioning block (14) and inserted and fixed in the mounting grooves (13).