Tunnel grouting vehicle with lifting frame

Abstract

A tunnel grouting vehicle with a lifting frame comprises a grouting vehicle body and a vertical base installed on the grouting vehicle body, and a frame plate and a telescopic guardrail are arranged at the top of the vertical base; the frame plate comprises a fixed plate fixed to the top end of the vertical base and a movable plate hinged to the outer side end of the fixed plate, and the vertical base is provided with a first supporting piece capable of keeping the movable plate in a horizontal working state or an inclined storage state. The telescopic guardrail is integrally rectangular, two opposite sides of the telescopic guardrail are telescopic portions, the other two opposite sides of the telescopic guardrail are translation portions, the middle sections of the telescopic portions are fixed to the upper surface of the fixing plate, second supporting pieces are arranged on the vertical seats and drive the two translation portions to move oppositely or oppositely, and the two telescopic portions stretch out and draw back along with movement of the two translation portions. The tunnel grouting vehicle with the lifting frame can be contracted and folded, the occupied space is small during contraction, transferring is convenient, the bearing capacity and the moving range are increased after stretching, the position does not need to be frequently adjusted, the construction efficiency is improved, and meanwhile safety can be guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of tunnel grouting, in particular to a tunnel grouting vehicle with a lifting frame. Background Art

[0002] During subway tunnel construction, drilling and grouting are required. Due to the large diameter and height of the tunnel, grouting at the top of the tunnel generally requires a scaffold or hanging basket vehicle to allow construction workers to ascend to the corresponding height. The scaffolding method requires frequent assembly and disassembly, and construction speed is slow. Conventional hanging basket vehicles have small baskets, and large baskets are inconvenient to move within the tunnel. Furthermore, since grouting requires equipment such as grouting pipes and electric drills, the small basket's load capacity and the construction worker's range of movement are limited, requiring frequent adjustments, resulting in low construction efficiency.

[0003] To this end, we designed and proposed a tunnel grouting vehicle with a lifting frame. Utility Model Content

[0004] The purpose of the utility model is to provide a tunnel grouting vehicle with a lifting frame, which can be retracted and folded. When retracted, it takes up little space and is convenient for transfer. When extended, the load capacity and range of motion are increased, and frequent position adjustment is not required, thereby improving construction efficiency and ensuring safety.

[0005] The technical solution adopted by the utility model is: a tunnel grouting vehicle with a lifting frame, comprising a grouting vehicle and a stand installed on the grouting vehicle, wherein a frame plate and a telescopic guardrail are provided on the top of the stand;

[0006] The frame plate includes a fixed plate fixed to the top of the stand and a movable plate hinged to the outer end of the fixed plate. The stand is provided with a first support member capable of keeping the movable plate in a horizontal working state or an inclined storage state.

[0007] The telescopic guardrail is rectangular in shape, with two opposite sides being the telescopic portion and the other two opposite sides being the translation portion. The middle section of the telescopic portion is fixed to the upper surface of the fixed plate, and a second support member is provided on the stand. The second support member drives the two translation portions to move relative to or away from each other, and the two telescopic portions extend and retract as the two translation portions move.

[0008] When the movable plates on both sides are kept in a horizontal working state, the two translation parts of the telescopic guardrail move back to back to positions where they are buckled with the outer ends of the corresponding movable plates.

[0009] As a preferred solution, the first support member is a first electric telescopic rod, one end of the first electric telescopic rod is hinged to the stand, and the other end is hinged to the bottom surface of the movable plate.

[0010] As a preferred solution, the second support member includes a second electric telescopic rod, a sliding seat and a diagonal support rod;

[0011] The slide is vertically slidably arranged on the side of the stand, the lower end of the second electric telescopic rod is fixed on the stand, and the upper end is fixed to the bottom surface of the slide, both sides of the slide are rotatably connected with diagonal support rods, and the outer ends of the diagonal support rods are rotatably connected to the corresponding translation parts.

[0012] As a preferred solution, the telescopic portion is a diamond-shaped telescopic frame.

[0013] As a preferred solution, a socket is fixed to the outer end of the movable plate, and the socket has a horizontal slot;

[0014] A transverse insertion rod matched with the slot is fixed on the side surface of the translation part.

[0015] As a preferred solution, the stand is slidably connected to the frame on the grouting vehicle, and a vertical lifting cylinder is fixed on the grouting vehicle, and the telescopic arm of the lifting cylinder is fixedly connected to the side of the stand.

[0016] As a preferred solution, a ladder is provided on the body of the grouting vehicle near the fixed plate.

[0017] As a preferred solution, operation support rods for supporting the ground are provided on both sides of the body of the grouting vehicle.

[0018] As a preferred solution, the telescopic guardrail is entirely located on the fixed plate in the retracted state.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. The frame serves as a construction platform for carrying construction workers and placing grouting pipe joints, electric drills and other equipment. The frame can be retracted and folded. When retracted, it takes up less space and is convenient for transfer. When extended, the load capacity and range of movement are increased, and there is no need for frequent position adjustment.

[0021] 2. Install telescopic guardrails on the edge of the frame to ensure the safety of construction workers. The telescopic guardrails can adapt to the size of the frame and do not take up space when retracted;

[0022] 3. The translation part of the telescopic guardrail is buckled with the outer end of the movable plate in the horizontal working state to improve stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1This is an overall schematic diagram of the utility model in working state;

[0025] Figure 2 This is an overall schematic diagram of the utility model in the storage state;

[0026] Figure 3 It is a side view schematic diagram of the frame plate and telescopic guardrail of the utility model;

[0027] Figure 4 This is a top view of the frame plate and telescopic guardrail of the utility model;

[0028] Figure 5 It is a partial schematic diagram of the utility model in working state.

[0029] Figure numerals: 1. Grouting vehicle, 2. Stand, 3. Fixed plate, 4. Movable plate, 5. Telescopic part, 6. Translation part, 7. First electric telescopic rod, 8. Second electric telescopic rod, 9. Sliding seat, 10. Diagonal support rod, 11. Socket, 12. Horizontal insertion rod, 13. Lifting cylinder, 14. Ladder, 15. Working support rod, 16. Fixed rod. DETAILED DESCRIPTION

[0030] The present invention is described in detail below by way of exemplary embodiments. However, it should be understood that, without further description, elements, structures, and features in one embodiment may also be beneficially combined in other embodiments.

[0031] It should be noted that: unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present invention belongs. The words "one", "an" or "the" and the like used in the specification and claims of the present utility model patent application do not express quantity restrictions, but rather indicate the presence of at least one; the words "first", "second" and "third" used herein shall not be regarded as restrictions on the order of components, but merely serve to distinguish different components; words such as "include" or "comprise" indicate that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, but do not exclude other elements or objects with the same function.

[0032] In order to more clearly describe the specific structure of the tunnel grouting vehicle with lifting frame, Figure 1-5 Describe this embodiment:

[0033] like Figure 1 and Figure 2As shown, a tunnel grouting vehicle with a lifting frame includes a grouting vehicle 1 and a stand 2 installed on the grouting vehicle 1. The top of the stand 2 is provided with a frame plate and a telescopic guardrail; the frame plate includes a fixed plate 3 fixed to the top of the stand 2 and a movable plate 4 hinged to the outer end of the fixed plate 3. The stand 2 is provided with a movable plate 4 that can keep the movable plate 4 in a horizontal working state ( Figure 1 ) or tilted storage state ( Figure 2 ) a first support member;

[0034] See Figure 4 The telescopic guardrail is rectangular as a whole, with two opposite sides being the telescopic parts 5 and the other two opposite sides being the translation parts 6. The middle section of the telescopic part 5 is fixed to the upper surface of the fixed plate 3. A second support member is provided on the stand 2. The second support member drives the two translation parts 6 to move relative to or away from each other. The two telescopic parts 5 are extended and retracted as the two translation parts 6 move. When the movable plates 4 on both sides are kept in a horizontal working state, the two translation parts 6 of the telescopic guardrail move away from each other to a position where they are buckled with the outer end of the corresponding movable plate 4 (the end away from the fixed plate 3).

[0035] exist Figure 1 In the working state shown, the movable plates 4 on both sides are flattened under the action of the first support member and are on the same plane as the fixed plate 3. After the translation parts 6 on both sides are pulled, the telescopic parts 5 become longer and the translation parts 6 move to the outer ends of the movable plates 4. At this time, people can stand on the upper surface of the movable plates 4, and the protection range of the telescopic guardrail is also increased. In the non-construction state, construction personnel need to stand on the frame plate. At this time, the frame plate and the telescopic guardrail can be retracted. Figure 2 In the retracted state, the movable plates 4 on both sides are flipped and drooped, and the length of the entire frame plate is greatly reduced. In the retracted state, the telescopic guardrail is located on the fixed plate 3 as a whole, and there is space on the fixed plate 3 for placing grouting pipe joints, electric drills and other equipment.

[0036] The telescopic portion 5 may specifically be a diamond-shaped telescopic frame.

[0037] Specifically, for ease of description, the telescopic portion 5 may be connected to the fixed plate 3 via a fixed rod 16 , the fixed rod 16 and the fixed plate 3 remain stationary, and other portions of the telescopic guardrail may be movable.

[0038] See Figure 3 In the above embodiment, the first support member is the first electric telescopic rod 7 , one end of the first electric telescopic rod 7 is hinged to the stand 2 , and the other end is hinged to the bottom surface of the movable plate 4 .

[0039] See Figure 1 and Figure 2The second support member includes a second electric telescopic rod 8, a slide 9 and an oblique support rod 10; the slide 9 is vertically slidably arranged on the side of the stand 2, the lower end of the second electric telescopic rod 8 is fixed to the stand 2, and the upper end is fixed to the bottom surface of the slide 9. The two sides of the slide 9 are rotatably connected to the oblique support rod 10, and the outer end of the oblique support rod 10 is rotatably connected to the corresponding translation part 6. The function of the second electric telescopic rod 8 is to adjust the height of the slide 9 on the stand 2. The slide 9 is Figure 1 The middle height is higher, and at this time the inclination angle of the diagonal support rod 10 is smaller and the lateral width is larger, which can make the telescopic part 5 in an extended state. During the downward movement of the slide 9, the inclination angle of the diagonal support rod 10 gradually increases and the lateral width decreases, so that the distance between the two translation parts 6 and the length of the telescopic part 5 are reduced.

[0040] See Figure 5 In order to improve the stability of the connection between the frame plate and the telescopic guardrail in the horizontal working state, a socket 11 is fixed at the outer end of the movable plate 4. The socket 11 has a horizontal slot, and a horizontal insertion rod 12 that cooperates with the slot is fixed on the side of the translation part 6. During operation, the two movable plates 4 are first flattened, and then the translation part 6 is controlled to translate outward until the horizontal insertion rod 12 is stuck in the slot of the socket 11.

[0041] See 1 or Figure 2 In order to adapt to tunnels of different heights, the stand 2 is slidably connected to the frame on the grouting vehicle 1. A vertical lifting cylinder 13 is fixed on the grouting vehicle 1. The telescopic arm of the lifting cylinder 13 is fixedly connected to the side of the stand 2. The stand 2 is driven up and down by the lifting cylinder 13, thereby adjusting the height of the entire frame.

[0042] See Figure 1 、 Figure 2 or Figure 4 A ladder 14 is provided on the body of the grouting vehicle 1 near the fixed plate 3, and construction workers climb up to the flattened frame plate via the ladder.

[0043] See Figure 1 or Figure 2 On both sides of the body of the grouting vehicle 1, work support rods 15 for supporting the ground are provided, and pads are fixed on the telescopic arms of the work support rods 15. The work support rods 15 can specifically adopt hydraulic cylinders. Before construction, the pads can be extended to contact the ground to increase the contact area with the ground and ensure stability during the operation.

[0044] In order to maintain the stability of the electric telescopic rod, air cylinder and hydraulic cylinder in the working state, all three are equipped with a self-locking function.

[0045] The grouting vehicle 1 can be an ordinary engineering vehicle, which can carry slurry for grouting and deliver the slurry to the top of the tunnel through a pump and a grouting pipe. The joint of the grouting pipe is placed on the fixed plate 3, and the construction worker connects the grouting pipe joint to the grouting hole at the top of the tunnel. A controller for controlling the telescopic rod and cylinder and a power supply battery are set in the car or cab of the grouting vehicle.

[0046] Parts not described in detail in this embodiment are prior art.

[0047] It should be noted that although the present invention has been described through the above embodiments, the present invention may also have other various embodiments. Without departing from the spirit and scope of the present invention, it is obvious that those skilled in the art may make various corresponding changes and modifications to the present invention, and such changes and modifications shall fall within the scope of protection of the appended claims and their equivalents.

Claims

1. A tunnel grouting vehicle with a lifting frame, characterized by: It comprises a grouting vehicle (1) and a stand (2) installed on the grouting vehicle (1), wherein the top of the stand (2) is provided with a frame plate and a telescopic guardrail; The frame plate comprises a fixed plate (3) fixed to the top end of the stand (2) and a movable plate (4) hinged to the outer end of the fixed plate (3); the stand (2) is provided with a first support member capable of keeping the movable plate (4) in a horizontal working state or an inclined storage state; The telescopic guardrail is rectangular in shape as a whole, wherein two opposite sides are telescopic parts (5), and the other two opposite sides are translation parts (6). The middle section of the telescopic part (5) is fixed to the upper surface of the fixed plate (3). A second support member is provided on the stand (2). The second support member drives the two translation parts (6) to move relative to or away from each other. The two telescopic parts (5) are telescopic and extend as the two translation parts (6) move. When the movable plates (4) on both sides are kept in a horizontal working state, the two translation parts (6) of the telescopic guardrail move back to back to positions where they are buckled with the outer ends of the corresponding movable plates (4).

2. The tunnel grouting vehicle with a lifting frame according to claim 1, characterized in that: The first support member is a first electric telescopic rod (7), one end of the first electric telescopic rod (7) is hinged to the stand (2), and the other end is hinged to the bottom surface of the movable plate (4).

3. The tunnel grouting vehicle with a lifting frame according to claim 1, characterized in that: The second support member comprises a second electric telescopic rod (8), a sliding seat (9) and a diagonal support rod (10); The slide (9) is vertically slidably arranged on the side of the stand (2); the lower end of the second electric telescopic rod (8) is fixed on the stand (2), and the upper end is fixed to the bottom surface of the slide (9); both sides of the slide (9) are rotatably connected to the diagonal support rod (10), and the outer end of the diagonal support rod (10) is rotatably connected to the corresponding translation part (6).

4. The tunnel grouting vehicle with a lifting frame according to claim 1, characterized in that: The telescopic portion (5) is a diamond-shaped telescopic frame.

5. The tunnel grouting vehicle with a lifting frame according to claim 1, characterized in that: A socket (11) is fixed to the outer end of the movable plate (4), and the socket (11) has a horizontal slot; A transverse insertion rod (12) that cooperates with the slot is fixed to the side surface of the translation portion (6).

6. The tunnel grouting vehicle with a lifting frame according to claim 1, characterized in that: The stand (2) is slidably connected to the frame on the grouting vehicle (1); a vertical lifting cylinder (13) is fixed on the grouting vehicle (1); and a telescopic arm of the lifting cylinder (13) is fixedly connected to the side of the stand (2).

7. The tunnel grouting vehicle with a lifting frame according to claim 1, characterized in that: A ladder (14) is provided on the body of the grouting vehicle (1) at a position close to the fixed plate (3).

8. The tunnel grouting vehicle with a lifting frame according to claim 1, characterized in that: Operation support rods (15) for supporting the ground are provided on both sides of the body of the grouting vehicle (1).

9. The tunnel grouting vehicle with a lifting frame according to claim 1, characterized in that: In the retracted state, the telescopic guardrail is entirely located on the fixed plate (3).

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