Maintenance and dust fall vehicle based on tunnel second lining concrete full section
By designing a maintenance dust reduction vehicle with adjustable height atomization nozzle and telescopic hose assembly, the problem of uneven water spray in traditional trolleys is solved, the uniform spraying and dust reduction effect of the tunnel is achieved, and the quality and air quality of tunnel construction are improved.
Patent Information
- Application Number
- CN202422790711.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Traditional second-lined maintenance trolleys cannot adjust the nozzle position according to tunnels of different specifications, resulting in uneven water spraying and reducing maintenance and dust reduction effects.
A maintenance dust reduction vehicle based on the full section of the tunnel two-lined concrete is designed, using an atomization nozzle and telescopic hose assembly with adjustable height, which can uniformly spray and maintain and reduce dust according to the tunnel specifications, and is equipped with a dust sensor to automatically adjust the use of the dust reduction assembly.
A uniform spraying and maintenance of tunnels of different specifications is achieved, the concrete curing effect is ensured, the dust affects construction, and the atomization nozzle is prevented from being blocked.
Smart Images

Figure CN223215294U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel construction, in particular to a maintenance and dust suppression vehicle based on the full section of the tunnel secondary lining concrete. Background Art
[0002] With the vigorous development of highway and railway tunnels, the number of long and large tunnels in my country is increasing. In tunnel engineering, the concrete of the secondary lining should be maintained in time after demoulding. If the maintenance is not timely, the moisture in the concrete will evaporate, resulting in dehydration, which will prevent the formed gel cement particles from being fully hydrated and converted into stable crystals. The cement particles lack sufficient adhesion, and flaky and powdery detachment will appear on the concrete surface. At the same time, if the moisture evaporates too early, the concrete will shrink and deform, and shrinkage cracks will appear, affecting the durability and integrity of the concrete. In addition, the tunnel contains a large amount of dust, which affects the air quality. In order to facilitate tunnel maintenance, various tunnel maintenance operation trolleys have emerged.
[0003] At present, the traditional secondary lining maintenance trolley cannot adjust the position of the nozzle according to the different specifications of tunnels when maintaining the tunnel, which leads to uneven water spraying and reduced maintenance and dust reduction effects. For this reason, we propose a maintenance and dust reduction vehicle based on the full section of the tunnel secondary lining concrete. Utility Model Content
[0004] The purpose of this utility model is to provide a maintenance and dust reduction vehicle based on the full section of the tunnel secondary lining concrete, so as to solve the problem raised in the above background technology that the current traditional secondary lining maintenance trolley cannot adjust the position of the nozzle according to tunnels of different specifications when maintaining the tunnel, thereby resulting in uneven water spraying and reduced maintenance and dust reduction effects.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a maintenance dust suppression vehicle based on the full section of the tunnel secondary lining concrete, comprising a vehicle body, a water tank, a water pump and a dust suppression component respectively provided on the top of the vehicle body, a water inlet end of the water pump being connected to a water inlet pipe, and a water outlet end of the water pump being connected to a first telescopic hose;
[0006] The dust reduction assembly includes a fixed seat installed on the top of the vehicle body, a motor is installed at the bottom end of the interior of the fixed seat, a screw rod is connected to the power drive end of the motor, a movable seat is connected to the outside of the screw rod, sliders are installed on both sides of the outside of the movable seat, slide grooves are opened on both sides of the interior of the fixed seat, two symmetrical mounting brackets are installed on the top of the movable seat, the tops of the two mounting brackets pass through and extend to the top of the fixed seat, a fixed bracket is installed, a diversion pipe is installed on the outside of the fixed bracket, and several groups of second telescopic hoses are connected to the inside of the diversion pipe, one end of each second telescopic hose is connected to an atomizing nozzle, a second electric push rod is installed on the outside of the fixed bracket and corresponding to the position of the second telescopic hose, and a mounting plate is installed on the telescopic end of the second electric push rod.
[0007] A fixing plate is installed on the top of the vehicle body and on one side of the dust reduction component, and two symmetrical first electric push rods are installed on one side of the outside of the fixing plate.
[0008] The telescopic ends of the two first electric push rods are commonly equipped with a protective cover, which is located outside the dust reduction component. A dust sensor is provided on one side of the outside of the protective cover.
[0009] The connection between the screw rod and the fixed seat is movably connected through a bearing, and the movable seat is slidably connected to the inside of the fixed seat.
[0010] The slider is located inside the slide groove and is a sliding connection structure.
[0011] The atomizing nozzle is installed inside the mounting plate.
[0012] The water inlet pipe is connected to the water tank, and one end of the first telescopic hose passes through and extends to one side of the fixed plate and is connected to the diversion pipe.
[0013] The utility model has at least the following beneficial effects:
[0014] When the utility model is in use, the device can evenly spray, maintain and reduce dust in tunnels of different specifications, ensuring that the secondary lining concrete achieves an ideal curing effect and greatly reduces the impact of dust in the tunnel on construction; when the dust reduction component is not in use, it can be stored inside the protective cover to prevent dust from clogging the water outlet of the atomizing nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a semi-exploded diagram of the structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the dust suppression component of the utility model;
[0018] Figure 4 This is an internal diagram of the dust reduction component of the utility model.
[0019] In the figure: 1. Vehicle body; 2. Water tank; 3. Water pump; 4. Water inlet pipe; 5. First telescopic hose; 6. Dust suppression assembly; 7. Fixed plate; 8. Protective cover; 9. Dust sensor; 10. First electric push rod; 61. Fixed seat; 62. Motor; 63. Screw; 64. Moving seat; 65. Slider; 66. Slide; 67. Mounting frame; 68. Fixed frame; 69. Diverter pipe; 610. Second telescopic hose; 611. Atomizing nozzle; 612. Second electric push rod; 613. Mounting plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Example 1
[0022] See also Figures 1 to 4 The utility model provides a technical solution: a maintenance dust suppression vehicle based on the full section of the tunnel secondary lining concrete, comprising a vehicle body 1, a water tank 2, a water pump 3 and a dust suppression component 6 are respectively provided on the top of the vehicle body 1, the water inlet end of the water pump 3 is connected to the water inlet pipe 4, the water inlet pipe 4 is connected to the water tank 2, the water outlet end of the water pump 3 is connected to the first telescopic hose 5, a fixing plate 7 is installed on the top of the vehicle body 1 and on one side of the dust suppression component 6, two symmetrical first electric push rods 10 are installed on the outer side of the fixing plate 7, and a protective cover 8 is commonly installed on the telescopic ends of the two first electric push rods 10, the protective cover 8 is located outside the dust suppression component 6, and a dust sensor 9 is provided on the outer side of the protective cover 8;
[0023] The dust suppression assembly 6 includes a fixed seat 61 mounted on the top of the vehicle body 1, a motor 62 is installed at the bottom end of the fixed seat 61, a screw rod 63 is connected to the power drive end of the motor 62, the screw rod 63 and the fixed seat 61 are connected at the connection point through a bearing, the outside of the screw rod 63 is connected to a movable seat 64, the movable seat 64 is slidably connected to the inside of the fixed seat 61, sliders 65 are installed on both sides of the outside of the movable seat 64, and slide grooves 66 are opened on both sides of the inside of the fixed seat 61. The slider 65 is located inside the slide groove 66 and is a sliding connection structure. Two symmetrical mounting brackets 67 are installed on the top of the movable seat 64. The two mounting brackets 67 are connected to the fixed seat 61. The top of each of the fixing plates 7 passes through and extends to the top of the fixing seat 61, and a fixing frame 68 is installed. A shunt pipe 69 is installed on the outside of the fixing frame 68. One end of the first telescopic hose 5 passes through and extends to one side of the fixing plate 7 and is connected to the shunt pipe 69. Several groups of second telescopic hoses 610 are connected to the inside of the shunt pipe 69. One end of each second telescopic hose 610 is connected to an atomizing nozzle 611. A second electric push rod 612 is installed on the outside of the fixing frame 68 and at the position corresponding to the second telescopic hose 610. A mounting plate 613 is installed at the telescopic end of the second electric push rod 612, and the atomizing nozzle 611 is installed inside the mounting plate 613.
[0024] When dust reduction maintenance is required, the user first takes out the dust reduction assembly 6, and then moves several groups of atomizing nozzles 611 to a suitable height according to the needs of the staff. The user starts the motor 62, and the power drive end of the motor 62 drives the screw 63 to rotate. The movable seat 64 is located inside the fixed seat 61 and moves linearly through the setting of the slider 65 and the slide 66. The movable seat 64 drives the fixed frame 68 to adjust the height through the two mounting brackets 67. After moving to the appropriate height, the motor 62 stops operating, and then the position of each group of atomizing nozzles 611 is adjusted according to the specifications of the tunnel. The staff adjusts the position of each group of atomizing nozzles 611 through several groups of second motors. The movable push rod 612 drives the atomizing nozzle 611 connected to the mounting plate 613 to move. When the position of the atomizing nozzle 611 is adjusted, the staff starts the water pump 3. The water pump 3 draws water from the water tank 2 through the water inlet pipe 4, and then the water is transported to the diversion pipe 69 by the first telescopic hose 5. Finally, the water is sprayed from the mounting plate 613 connected by several groups of second telescopic hoses 610 for maintenance and dust reduction. It can evenly spray and maintain tunnels of different specifications. The first telescopic hose 5 and several groups of second telescopic hoses 610 are made of telescopic materials and do not affect the transportation of water. This device is easy to move, sprays water without dead angles, covers the entire area, and sprays water evenly.
[0025] The atomizing nozzle 611 is a device that can spray liquid into atomized form and evenly suspend it in the air. Its working principle is to squeeze the internal liquid into the nozzle through internal pressure. An iron sheet is placed inside the nozzle. The high-speed flowing liquid hits the iron sheet and rebounds to form atomized particles with a diameter of about 15-60 microns, which are then sprayed out through the nozzle outlet.
[0026] Example 2
[0027] like Figures 1 to 4 In the second embodiment, other structures remain unchanged. The difference from the first embodiment is that when the dust reduction component 6 is not in use, the user starts the first electric push rod 10, and the telescopic end of the first electric push rod 10 drives the protective cover 8 to move toward the fixed plate 7 until the protective cover 8 is located outside the dust reduction component 6. The dust reduction component 6 can be stored inside the protective cover 8 to prevent the atomizing nozzle 611 from clogging the water outlet when the dust is not in use; and when no maintenance is performed, when the dust sensor 9 senses that the dust state in the tunnel reaches a certain value, the first electric push rod 10 and the dust reduction component 6 are also started to perform dust reduction work on the tunnel, which greatly reduces the impact of dust in the tunnel on construction. This device can not only be used for tunnel maintenance but also for dust reduction work.
[0028] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A maintenance and dust suppression vehicle based on the full section of the tunnel secondary lining concrete, comprising a vehicle body (1), characterized in that: A water tank (2), a water pump (3) and a dust suppression assembly (6) are respectively provided on the top of the vehicle body (1); the water inlet end of the water pump (3) is connected to a water inlet pipe (4), and the water outlet end of the water pump (3) is connected to a first telescopic hose (5); The dust suppression assembly (6) includes a fixed seat (61) mounted on the top of the vehicle body (1), a motor (62) is mounted on the bottom of the fixed seat (61), a screw rod (63) is connected to the power drive end of the motor (62), a movable seat (64) is connected to the outside of the screw rod (63), sliders (65) are mounted on both sides of the outside of the movable seat (64), and slide grooves (66) are provided on both sides of the inside of the fixed seat (61), and two symmetrical mounting brackets (67) are mounted on the top of the movable seat (64), and the two mounting brackets (67) are connected to the movable seat (64). ) are penetrated and extended to the top of the fixing seat (61), and a fixing frame (68) is installed. A diversion pipe (69) is installed on the outside of the fixing frame (68). The inside of the diversion pipe (69) is connected to a plurality of groups of second telescopic hoses (610), and one end of each second telescopic hose (610) is connected to an atomizing nozzle (611). A second electric push rod (612) is installed on the outside of the fixing frame (68) and at a position corresponding to the second telescopic hose (610), and a mounting plate (613) is installed at the telescopic end of the second electric push rod (612).
2. The maintenance and dust suppression vehicle based on the full section of the tunnel secondary lining concrete according to claim 1 is characterized by: A fixing plate (7) is installed on the top of the vehicle body (1) and on one side of the dust suppression component (6), and two symmetrical first electric push rods (10) are installed on the outer side of the fixing plate (7).
3. The maintenance and dust suppression vehicle based on the full section of the tunnel secondary lining concrete according to claim 2 is characterized by: A protective cover (8) is commonly installed at the telescopic ends of the two first electric push rods (10), and the protective cover (8) is located outside the dust reduction component (6). A dust sensor (9) is provided on one side of the outside of the protective cover (8).
4. The maintenance and dust suppression vehicle based on the full section of the tunnel secondary lining concrete according to claim 1 is characterized by: The connection between the screw rod (63) and the fixed seat (61) is movably connected via a bearing, and the movable seat (64) is slidably connected to the inside of the fixed seat (61).
5. The maintenance and dust suppression vehicle based on the full section of the tunnel secondary lining concrete according to claim 1 is characterized in that: The slider (65) is located inside the slide groove (66) and is a sliding connection structure.
6. The maintenance and dust suppression vehicle based on the full section of the tunnel secondary lining concrete according to claim 1 is characterized by: The atomizing nozzle (611) is installed inside the mounting plate (613).
7. The maintenance and dust suppression vehicle based on the full section of the tunnel secondary lining concrete according to claim 1 is characterized by: The water inlet pipe (4) is connected to the water tank (2), and one end of the first telescopic hose (5) passes through and extends to one side of the fixed plate (7) and is connected to the diversion pipe (69).