Air compressor cooler

By setting the water inlet pipe, outlet pipe, air inlet pipe and air outlet pipe of the air compressor cooler on the same side, and using a sealing strip and clamping ring structure, the problem of large space occupied by the existing cooler is solved, achieving convenient maintenance and space-saving effects.

CN223215476UActive Publication Date: 2025-08-12XINJIANG ZHONGTAI CHEM FUKANG ENERGY CO LTD +1
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Patent Information

Application Number
CN202421837321.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-08-12
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The water inlet, water outlet, air inlet and air outlet of the existing air compressor cooler are not arranged on the same side, resulting in large space occupancy and inconvenient for disassembly and maintenance.

Method used

An air compressor cooler is designed. The water inlet pipe, water outlet pipe, air inlet pipe and air outlet pipe are all arranged on the side of the connecting plate, and a sealing strip and a clamping ring structure is used to achieve soft connection. The cooling tower can be pulled out of the shell as a whole, making it easy to disassemble and inspect.

Benefits of technology

It saves installation space, simplifies the maintenance process, improves disassembly convenience, and reduces the difficulty of maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223215476U_ABST
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Abstract

The utility model relates to the technical field of air compressor coolers, in particular to an air compressor cooler which comprises an outer shell, a connecting plate and a tail plate, the outer shell is in a left-right through barrel shape, the tail plate and the connecting plate are installed at the two ends of the outer shell respectively, and a cooling tower with the left portion located in a shell body is installed on the connecting plate. The upper side and the lower side of the left portion of the cooling tower are both provided with air passing channels which are through inside and outside, cooling fins are distributed in the cooling tower at intervals, a water inlet pipe and a water outlet pipe are arranged at the right end of the cooling tower, a water distribution box and a water return box are arranged on the inner side of the right portion of the cooling tower corresponding to the water inlet pipe and the water outlet pipe respectively, and a backflow box is arranged on the inner side of the left portion of the cooling tower. The cooling tower is reasonable and compact in structure and convenient to use, the water inlet pipe, the water outlet pipe, the air inlet pipe and the air outlet pipe are all arranged on one side of the connecting plate, so that the water inlet pipe, the water outlet pipe, the air inlet pipe and the air outlet pipe are all located on the same side, installation space is saved, the whole cooling tower can be pulled out of the shell during maintenance, and disassembly and assembly are convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compressor coolers and is an air compressor cooler. Background Art

[0002] A centrifugal compressor is a type of turbine compressor that features large gas handling capacity, small size, simple structure, stable operation, easy maintenance, and gas free from oil contamination. Its working process can be divided into the following steps:

[0003] a. Centrifugal air is sent to the rotating centrifugal wheel at the inlet and is rotated rapidly.

[0004] b. The rotation of the centrifugal wheel squeezes the air, increasing its pressure and temperature.

[0005] c. The compressed gas is sent to the cooler, which reduces the temperature of the gas before sending it to the storage tank and then to the next process for use.

[0006] Among them, the cooler plays a very important role in the entire workflow.

[0007] One type of cooler for a centrifugal air compressor is a water cooler, and its working principle is as follows: the compressed high-pressure and high-temperature gas is cooled by flowing water, and the flow of water is used to exchange the heat of the high-pressure and high-temperature gas through the cooler, and the heat is transferred to the water to cool the high-temperature and high-pressure airflow of the air compressor; the patent with publication number CN116877494A discloses an anti-clogging cooler for a centrifugal air compressor, but its water inlet, water outlet, air inlet pipe, and air outlet pipe are not arranged on the same side, that is, when the cooler is used, the connection space of the water inlet, water outlet, air inlet pipe, and air outlet pipe also needs to be considered, the space occupancy rate is relatively large, and its heat exchange mechanism adopts a non-detachable design or a design that is difficult to disassemble, which makes later maintenance difficult. Summary of the Invention

[0008] The utility model provides an air compressor cooler, which overcomes the deficiencies of the prior art and can effectively solve the problems of the prior air compressor cooler occupying a large space and being inconvenient to disassemble and repair, which is time-consuming and labor-intensive.

[0009] The technical solution of the utility model is achieved through the following measures: an air compressor cooler, including a shell, a connecting plate, and a tail plate. The shell is a cylindrical shell that is through-through. The tail plate and the connecting plate are respectively installed at both ends of the shell. A cooling tower located in the shell on the left is installed on the connecting plate. The upper and lower sides of the left part of the cooling tower are provided with air passages that are through-through inside and outside. Heat dissipation fins are distributed at intervals in the cooling tower. A water inlet pipe and a water outlet pipe are provided at the right end of the cooling tower. A water distribution box and a return water box are respectively provided on the inside of the right part of the cooling tower corresponding to the positions of the water inlet pipe and the water outlet pipe. A reflux box is provided on the inside of the left part of the cooling tower The cooling tower is equipped with an inlet pipe and a return pipe. The inlet pipe is connected to the water distribution box, the water distribution box is connected to the inlet end of the inlet pipe, the outlet pipe is connected to the return water box, the outlet end of the return pipe is connected to the return water box, the outlet end of the inlet pipe and the inlet end of the return pipe pass through the heat dissipation fins and are connected to the return box respectively. An air inlet pipe and an air outlet pipe are provided on the connecting plate. A sealing strip that is sealed to the outer shell and the tail plate is provided around the outer periphery of the left side of the cooling tower. The sealing strip divides the space inside the outer shell into two spaces, an upper and a lower space. Of the two spaces, the one connected to the inlet pipe is a hot air bin, and the one connected to the outlet pipe is a cold air bin.

[0010] The following are further optimizations and / or improvements to the above-mentioned utility model technical solution:

[0011] Preferably, the sealing strip is a Y-shaped rubber strip, which includes a connecting portion and a V-shaped elastic pressing portion. The inner end of the elastic pressing portion is integrally arranged with the outer end of the connecting portion. The tail sealing block is fixed to the inner side of the tail plate by a connecting bolt. The outer side of the elastic pressing portion on the inner side of the tail sealing block is in shape consistent with the outer side of the elastic pressing portion, and the outer end of the elastic pressing portion is sealed with the tail sealing block and the inner side of the outer shell.

[0012] Preferably, a clamping ring with a semi-open annular structure is provided around the outer periphery of the left part of the cooling tower. The clamping ring clamps the connecting part of the sealing strip and is fixed with bolts. The connecting part elastically expands and is embedded in the gap of the clamping ring in an interference fit manner.

[0013] Preferably, the upper and lower sides of the cooling tower are provided with supports capable of keeping the cooling tower centered.

[0014] Preferably, a sliding groove capable of embedding the support bracket is provided on the inner side of the shell corresponding to the position of the support bracket.

[0015] Preferably, a water inlet valve is provided on the water inlet pipe.

[0016] The utility model has a reasonable and compact structure and is easy to use. The water inlet pipe, water outlet pipe, air inlet pipe and air outlet pipe are all arranged on one side of the connecting plate, so that the water inlet pipe, water outlet pipe, air inlet pipe and air outlet pipe are all located on the same side, which saves installation space. During maintenance, the cooling tower can be pulled out of the outer shell as a whole, and disassembly and assembly are convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Attachment Figure 1 This is a schematic diagram of the first three-dimensional structure of the present utility model.

[0018] Attachment Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention.

[0019] Attachment Figure 3 For attachment Figure 1 Schematic diagram of the three-dimensional structure after removing the shell.

[0020] Attachment Figure 4 For attachment Figure 1 Schematic diagram of the three-dimensional structure of the middle shell.

[0021] Attachment Figure 5 For attachment Figure 1 Schematic diagram of the cross-sectional structure of the cooling tower.

[0022] Attachment Figure 6 For attachment Figure 5 Enlarged structural diagram at point A in the middle.

[0023] Attachment Figure 7 For attachment Figure 1 Schematic diagram of the outlet water circuit structure.

[0024] The codes in the accompanying drawings are: 1 for the outer shell, 2 for the connecting plate, 3 for the tail plate, 4 for the cooling tower, 5 for the water inlet pipe, 6 for the water outlet pipe, 7 for the water inlet circuit, 8 for the water outlet circuit, 9 for the Y-shaped bar, 10 for the heat dissipation fins, 11 for the return box, 12 for the air inlet pipe, 13 for the air outlet pipe, 14 for the hot air bin, 15 for the cold air bin, 16 for the chute, 31 for the connecting bolt, 32 for the tail sealing block, 41 for the clamping ring, 42 for the support frame, 43 for the air passage, 51 for the water inlet valve, 71 for the water distribution box, 72 for the water inlet tube, 81 for the water collection box, 82 for the return water tube, 91 for the connecting part, and 92 for the elastic pressing part. DETAILED DESCRIPTION

[0025] The present invention is not limited by the following embodiments, and specific implementation methods can be determined based on the technical solution of the present invention and actual conditions.

[0026] In this utility model, for the convenience of description, the relative position relationship of each component is described based on the Figure 1 For example, the positional relationships of front, back, up, down, left, and right are determined according to the layout directions of the drawings in the specification.

[0027] The present invention will be further described below in conjunction with the embodiments and accompanying drawings:

[0028] As attached Figure 1 、 2As shown, the air compressor cooler includes a shell 1, a connecting plate 2, and a tail plate 3. The shell 1 is a cylindrical shell that is through-through. The tail plate 3 and the connecting plate 2 are respectively installed at both ends of the shell 1. A cooling tower 4 is installed on the connecting plate 2, and the left side of the cooling tower 4 is provided with an air passage 43 that is through-through inside and outside. Heat dissipation fins 10 are distributed at intervals in the cooling tower 4. An inlet pipe 5 and an outlet pipe 6 are provided at the right end of the cooling tower 4. A water distribution box 71 and a return water box 81 are respectively provided on the inside of the right side of the cooling tower 4 corresponding to the positions of the inlet pipe 5 and the outlet pipe. A return box 11 is provided on the inside of the left side of the cooling tower 4. An inlet pipe 72 and a return pipe 6 are provided in the cooling tower 4. 82, the water inlet pipe 5 is connected to the water distribution box 71, the water distribution box 71 is connected to the inlet end of the water inlet tube 72, the water outlet pipe 6 is connected to the return water box 82, the outlet end of the return water tube 82 is connected to the return water box 81, the outlet end of the water inlet tube 72 and the inlet end of the return water tube 82 pass through the heat dissipation fins 10 and are respectively connected to the return box 11, an air inlet pipe 12 and an air outlet pipe 13 are provided on the connecting plate 2, and a sealing strip 9 is provided around the outer periphery of the left part of the cooling tower 4, which is sealed with the outer shell 1 and the tail plate 3. The sealing strip 9 divides the space in the outer shell 1 into two upper and lower spaces. Of the two spaces, the one connected to the air inlet pipe 12 is a hot air bin 14, and the one connected to the air outlet pipe 13 is a cold air bin 15.

[0029] When in use, a pipe is used to connect the air inlet pipe 12 and the compressed air port of the air compressor, a pipe is used to connect the air outlet pipe 13 and the air-using equipment, the water inlet valve 51 is connected to the outlet of the cooling water circulation water circuit, and the water outlet pipe 6 is connected to the return water port of the cooling water circulation water circuit.

[0030] When the air compressor is working, the high-pressure and high-temperature air flow enters the hot air bin 14 from the air inlet pipe 12. Because the cooling tower 4 is sealed with sealing strips 9 and the outer shell 1 and the tail plate 3 on all sides, the high-pressure and high-temperature air flow in the hot air bin 14 can only enter the interior of the cooling tower 4 from the air passage 43, and pass through the gap between each group of heat dissipation fins 10, and form heat exchange with each group of heat dissipation fins 10; at the same time, the water inlet pipe 5 is opened, and the cooling water enters the water distribution box 71. The water distribution box 71 divides the cooling water to each group of water inlet tubes 72, and then flows from the water inlet tubes 72 to the return box 11. The return box 11 then divides the cooling water to each group of return water tubes 82. The heat dissipation fins 10 arrayed on the water inlet tubes 72 and the return water tubes 82 form heat exchange with the high-temperature and high-temperature air flow, thereby cooling the high-pressure and high-temperature air flow.

[0031] The cooled high-pressure airflow enters the cold air chamber 15 from the air passage 43, and is discharged from the air outlet pipe 13 connected to the cold air chamber 15 and delivered to the gas-consuming equipment. The hot water after cooling the high-temperature airflow will be transported to the return water box 81 by the water outlet circuit 8 for collection, and the hot water will be delivered to the return water outlet of the cooling water circulation waterway through the water outlet pipe 6 connected to the return water box 81.

[0032] The utility model arranges the water inlet pipe 5, the water outlet pipe 6, the air inlet pipe 12 and the air outlet pipe 13 on one side of the connecting plate, which saves installation space. Through the establishment of the sealing strip 9, the cooling tower 4 and the shell 1 are softly connected. The bolts or buckles on the connecting plate 2 can be loosened, and the connecting plate 2 and the cooling tower 4 can be pulled out of the shell 1 as a whole. The cooling tower can be directly inspected and maintained, and the disassembly and maintenance are convenient.

[0033] The above-mentioned air compressor cooler can be further optimized and / or improved according to actual needs:

[0034] As attached Figure 1 、 2 As shown, the sealing strip is a Y-shaped rubber strip. The sealing strip 9 includes a connecting portion 91 and a V-shaped elastic pressing portion 92. The inner end of the elastic pressing portion 92 is integrally provided with the outer end of the connecting portion 91. The tail sealing block 32 is fixed to the inner side of the tail plate 3 by a connecting bolt 31. The outer side of the elastic pressing portion 92 on the inner side of the tail sealing block 32 is in shape consistent with that of the elastic pressing portion 92. The outer end of the elastic pressing portion 92 is sealed with the tail sealing block 32 and the inner side of the housing 1.

[0035] When the high-temperature and high-pressure airflow pushes the sealing strip 9, because the elastic pressing portion 92 of the sealing strip 9 is pressed and connected to the inner wall of the outer shell 1, the sealing strip 9 has a Y-shaped structure. Therefore, when the high-temperature and high-pressure airflow pushes the sealing strip 9, the elastic pressing portion 92 on the sealing strip 9 will have a tendency to move closer, and then the elastic pressing portion 92 on the hot air bin 14 side will be closer to the inner wall of the outer shell 1, further increasing the air tightness of the connection. The greater the air pressure in the air inlet pipe 12, the better the sealing effect of the sealing strip 9 will be.

[0036] As attached Figure 1 、 2 As shown, a semi-open ring-shaped clamping ring 41 is provided around the left periphery of the cooling tower 4. The clamping ring 41 clamps the connecting portion 91 of the sealing strip 9 and is fixed with bolts. The connecting portion 91 elastically expands and is embedded in the gap of the clamping ring 41 in an interference fit manner. The clamping ring 41 is a quick-connect structure, which facilitates the removal of the sealing strip.

[0037] As attached Figure 1 、 2 As shown, the upper and lower sides of the cooling tower 4 are provided with supports 42 that can keep the cooling tower 4 centered. The supports 42 keep the cooling tower 4 centered and keep the space allocation of the hot gas bin 14 and the cold gas bin 15 unchanged.

[0038] The inner side of the shell corresponding to the position of the support frame 42 is provided with a chute 16 that can embed the support frame 42. By providing the chute 16, the cooling tower 4 can be disassembled or installed by pulling.

[0039] The water inlet pipe 5 is provided with a water inlet valve 51. The cooling water switch and the water flow size are controlled by setting the water inlet valve 51.

[0040] The above technical features constitute the embodiments of the present invention, which have strong adaptability and implementation effect. Non-essential technical features can be added or removed according to actual needs to meet the requirements of different situations.

Claims

1. An air compressor cooler, characterized in that The cooling tower is provided with a plurality of cooling fins, and the cooling tower has a plurality of cooling fins, and a plurality of cooling fins are provided. The cooling tower is provided with a heat dissipation plate, a heat dissipation plate and a heat dissipation plate, and a heat dissipation plate arranged on the outer periphery of the cooling tower. The heat dissipation plate is provided with a heat dissipation plate, and a heat dissipation plate is provided ...

2. The air compressor cooler according to claim 1, characterized in that The sealing strip is a Y-shaped rubber strip, which includes a connecting part and a V-shaped elastic pressing part. The inner end of the elastic pressing part is integrated with the outer end of the connecting part. The tail sealing block is fixed to the inner side of the tail plate by a connecting bolt. The outer side of the elastic pressing part on the inner side of the tail sealing block is in shape, and the outer end of the elastic pressing part is sealed with the tail sealing block and the inner side of the outer shell.

3. The air compressor cooler according to claim 2, characterized in that A semi-open ring-shaped clamp is provided around the left periphery of the cooling tower. The clamp clamps the connection part of the sealing strip and is fixed with bolts. The connection part elastically expands and is embedded in the gap of the clamp in an interference fit manner.

4. The air compressor cooler according to claim 1, 2 or 3, characterized in that There are supports on the upper and lower sides of the cooling tower to keep the cooling tower centered.

5. The air compressor cooler according to claim 4, characterized in that A sliding groove is provided on the inner side of the shell corresponding to the position of the support frame, which enables the support frame to be embedded.

6. The air compressor cooler according to claim 1, 2, 3 or 5, characterized in that The water inlet pipe is provided with a water inlet valve.

7. The air compressor cooler according to claim 4, characterized in that The water inlet pipe is provided with a water inlet valve.

Citation Information

Patent Citations

  • Anti-blocking cooler for centrifugal air compressor

    CN116877494A