Mounting assembly and speed reducer special for new energy electric drive slurry pump

Through the clamping and threaded connection of components such as protective frames, support frames and seal frames, the problem of inconvenient disassembly of special reducers for new energy electric drive mud pumps is solved, convenient installation and maintenance is achieved, and the needs of intelligence and sustainable development are adapted.

CN223215707UActive Publication Date: 2025-08-12JIANGSU ELEPHANT MASCH CO LTD
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Patent Information

Application Number
CN202422639283.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-12
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The installation components of the existing new energy electric drive mud pump special reducer are welded and threaded, resulting in inconvenient disassembly and maintenance.

Method used

The reducer is installed through clamping and threaded connections to facilitate later disassembly and maintenance.

Benefits of technology

It realizes convenient installation and disassembly of the reducer, improves maintenance efficiency, and adapts to the intelligent and sustainable development needs of new energy electric drive mud pumps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of speed reducer installation, in particular to an installation assembly and a speed reducer special for a new energy electric drive slurry pump. The installation assembly comprises a protective outer frame, a heat dissipation groove is formed in the side face of the protective outer frame, a sealing frame is installed at one end of the protective outer frame, and a stabilizing plate is installed at the bottom of the protective outer frame; a mud pump speed reducer is arranged on the surface of the supporting frame, a limiting frame is arranged at one end of the mud pump speed reducer, and fixing buttons are installed on the surface of the supporting frame; the device has the beneficial effects that a limiting block at one end of a slurry pump speed reducer is aligned with a limiting groove of a limiting frame, one end of the slurry pump speed reducer is clamped in the limiting frame, a slurry pump speed reducer connector penetrates through a protection plate arranged at one end of a protection outer frame, and then a sliding plate arranged on the surface of a supporting frame is clamped into a sliding groove and fixed in the protection outer frame; then the fixing plate in the sealing frame is clamped into the fixing groove, then the fastening screw rod is rotated to fix the sealing frame, and finally the whole sealing frame is installed in the slurry pump through the installation screw rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of speed reducer installation, specifically to a mounting assembly and a special speed reducer for a new energy electric drive mud pump. Background Art

[0002] New energy electric-driven mud pump-specific reducers have had a profound impact on improving the efficiency of energy extraction and construction projects. This type of reducer provides stable power output for mud pumps by efficiently converting electrical energy, significantly reducing energy consumption and carbon emissions, and conforming to the global green and low-carbon development trend. Its precise transmission design and customized installation components ensure reliable operation under complex geological conditions and enhance the overall durability and operational safety of the equipment. In addition, the integrated intelligent control system not only optimizes pumping efficiency, but also realizes remote monitoring and maintenance, reduces the need for manual intervention, and improves the intelligence level of operations. For the industry, this is not only a technological innovation, but also promotes the deep integration and application of new energy in traditional fields, promotes industrial upgrading and sustainable development, and demonstrates the positive contribution of technological progress to the win-win situation of environmental protection and economic benefits.

[0003] In the existing technology, the installation components of the reducer specially designed for new energy electric-driven mud pumps are generally composed of flanges, reinforcement brackets and safety protection devices. The flanges are mainly used for gap-free docking of the reducer; the reinforcement brackets ensure overall stability; and the safety protection devices protect the reducer from damage by external forces. These components are firmly installed in the equipment through welding and threaded connections.

[0004] However, the traditional installation components are installed by welding and threaded connection. This fixing method is not convenient for the subsequent disassembly and maintenance of the reducer. Therefore, the utility model proposes an installation component and a new energy electric drive mud pump dedicated reducer to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a mounting assembly and a special reducer for a new energy electric drive mud pump to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a mounting assembly, comprising: a protective outer frame, a heat dissipation slot being provided on a side of the protective outer frame, a sealing frame being installed at one end of the protective outer frame, and a stabilizing plate being installed at the bottom of the protective outer frame;

[0007] The support frame is provided with a mud pump reducer on the surface of the support frame, a limit frame is provided at one end of the mud pump reducer, and a fixed button is installed on the surface of the support frame.

[0008] Preferably, square grooves are provided on both sides of the protective outer frame, heat dissipation grooves are provided in the square grooves, a filter is installed on the surface of the square groove, a screw is provided on the surface of the filter, the filter is fixed to the surface of the square groove by the screw, and a hole is provided on the surface of the stabilizing plate, and an installation screw is provided in the hole.

[0009] Preferably, the sealing frame is a rectangular structure as a whole, the inner wall of the sealing frame is fitted with the outer wall of the protective outer frame, holes are provided on both sides of the sealing frame, the outer wall of the sealing frame at one end of the hole is fixedly connected with a threaded tube, a fastening screw is threaded in the threaded tube, one end of the fastening screw is fixedly connected to the inner ring surface of the fixed bearing, a fixed plate is provided on the surface of the fixed bearing, a fixed block is provided on the surface of the fixed plate, fixing grooves are provided on both sides of one end of the protective outer frame, the fixing grooves are connected to the fixing plate with a slider, an inner groove is provided on the surface of the fixing groove, and the fixing block can be stuck in the inner groove.

[0010] Preferably, a slide plate is provided at the bottom of the support frame, a slide groove is provided on the inner wall surface of the protective outer frame, the slide groove is connected to the slide plate through a slider, a clamping rod is provided at one end of the support frame, and a button groove is provided on the surface of the clamping rod.

[0011] Preferably, slide grooves are provided on both sides of the button groove, a spring is installed on the surface of the button groove, one end of the spring is connected to a fixed button, sliders are provided on both sides of the fixed button, the sliders are slidably connected to the slide grooves, a card plate is provided at one end of the fixed button, a baffle is provided on the inner wall of the protective outer frame, a card slot is provided on the side of the baffle, and a card plate is inserted into the card slot.

[0012] Preferably, a limit block is provided at one end of the mud pump reducer, a limit groove is provided on the inner wall of the limit frame, the limit block is inserted into the limit groove, a joint is provided at one end of the mud pump reducer, and a protective plate is provided on the surface of the joint.

[0013] A new energy electric drive mud pump dedicated reducer includes the above-mentioned mounting assembly.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model proposes an installation component and a special reducer for a new energy electric drive mud pump. When in use, the limit block at one end of the mud pump reducer is aligned with the limit groove of the limit frame, and one end of the mud pump reducer is clamped in the limit frame, so that the interface of the mud pump reducer passes through the protective plate provided at one end of the protective outer frame, and then the slide plate provided on the surface of the support frame is clamped into the slide groove and fixed in the protective outer frame, thereby supporting the mud pump reducer, and then the fixing plate in the sealing frame is clamped into the fixing groove, and then the fastening screw is rotated to fix the sealing frame, and finally the whole is installed in the mud pump through the installation screw, thus avoiding the problem of inconvenience in disassembling the reducer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is an exploded view of the structure installation component structure of the utility model;

[0018] Figure 3 This is a cross-sectional view of the installation components of the structure of the utility model;

[0019] Figure 4 for Figure 3 A in the middle is an enlarged structural diagram;

[0020] Figure 5 This is a schematic diagram of the structure of the reducer of the utility model;

[0021] Figure 6 This is a schematic diagram of the overall structure of the structural support frame of the utility model;.

[0022] In the figure: 1. Protective outer frame; 2. Heat dissipation groove; 3. Sealing frame; 4. Stabilizing plate; 5. Support frame; 6. Mud pump reducer; 7. Limit frame; 8. Fixing button; 9. Filter; 10. Mounting screw; 11. Threaded pipe; 12. Fastening screw; 13. Fixed bearing; 14. Fixing plate; 15. Fixing groove; 16. Slide plate; 17. Clamping rod; 18. Button slot; 19. Clamping plate; 20. Clamping slot; 21. Protective plate. DETAILED DESCRIPTION

[0023] In order to clearly and completely describe the purpose and technical solution of the present invention and make its advantages more clearly understood, the following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention and are not intended to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," "horizontal," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "one," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0026] For the purpose of simplicity and illustration, the principles of the embodiments are described primarily with reference to examples. In the following description, many specific details are provided to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid unnecessarily obscuring the understanding of these embodiments. In addition, all embodiments may be used in combination with each other.

[0027] Example 1: Please refer to Figures 1 to 6 The utility model provides a technical solution: a mounting assembly, comprising: a protective outer frame 1, a heat dissipation slot 2 is opened on the side of the protective outer frame 1, a sealing frame 3 is installed at one end of the protective outer frame 1, and a stabilizing plate 4 is installed at the bottom of the protective outer frame 1;

[0028] Support frame 5, a mud pump reducer 6 is provided on the surface of the support frame 5, a limit frame 7 is provided at one end of the mud pump reducer 6, a fixed button 8 is installed on the surface of the support frame 5, a new energy electric drive mud pump dedicated reducer, including the above-mentioned installation assembly;

[0029] When in use, align the limit block at one end of the mud pump reducer 6 with the limit groove of the limit frame 7, and clamp one end of the mud pump reducer 6 in the limit frame 7, so that the interface of the mud pump reducer 6 passes through the protective plate 21 set at one end of the protective outer frame 1, and then insert the slide plate 16 set on the surface of the support frame 5 into the slide groove and fix it in the protective outer frame 1, thereby supporting the mud pump reducer 6, and then insert the fixing plate 14 in the sealing frame 3 into the fixing groove 15, and then rotate the fastening screw 12 to fix the sealing frame 3, and finally install the whole in the mud pump through the installation screw 10, thus avoiding the inconvenience of disassembling the reducer.

[0030] Example 2: On the basis of Example 1, in order to make the new energy electric drive mud pump special reducer easier to disassemble, a sealing frame 3 is provided. The sealing frame 3 is a rectangular parallelepiped structure as a whole. The inner wall of the sealing frame 3 is fitted with the outer wall of the protective outer frame 1. Holes are provided on both sides of the sealing frame 3. A threaded tube 11 is fixedly connected to the outer wall of the sealing frame 3 at one end of the hole. A fastening screw 12 is screwed into the threaded tube 11. One end of the fastening screw 12 is fixedly connected to the inner ring surface of the fixed bearing 13. A fixing plate 14 is provided on the surface of the fixed bearing 13. A fixing block is provided on the surface of the fixing plate 14. Fixed grooves 15 are provided on both sides of one end of the protective outer frame 1. The fixing groove 15 is connected to the fixing plate 14 by a slider. An inner groove is provided on the surface of the fixing groove 15, and the fixing block can be stuck in the inner groove.

[0031] In order to make the new energy electric drive mud pump special reducer easier to disassemble, the operator can rotate the fastening screw 12 during disassembly to pull out the fixing block on the surface of the fixing plate 14 from the inner groove in the fixing groove 15, so that the sealing frame 3 can be moved as a whole, and then the sealing frame 3 is pulled out from one end of the protective outer frame 1, thereby facilitating subsequent disassembly.

[0032] Slide grooves are provided on both sides of the button groove 18. A spring is installed on the surface of the button groove 18. One end of the spring is connected to the fixed button 8. Slide blocks are provided on both sides of the fixed button 8. The slide blocks are slidably connected to the slide grooves. A card plate 19 is provided at one end of the fixed button 8. A baffle is provided on the inner wall of the protective outer frame 1. A card groove 20 is provided on the side of the baffle. The card plate 19 is inserted into the card groove 20.

[0033] A slide 16 is provided at the bottom of the support frame 5, and a slide groove is provided on the inner wall surface of the protective outer frame 1. The slide groove is connected to the slide 16 by a slider. A clamping rod 17 is provided at one end of the support frame 5, and a button groove 18 is provided on the surface of the clamping rod 17.

[0034] A limit block is provided at one end of the mud pump reducer 6, a limit groove is provided on the inner wall of the limit frame 7, and the limit block is inserted into the limit groove. A joint is provided at one end of the mud pump reducer 6, and a protective plate 21 is provided on the surface of the joint.

[0035] In order to facilitate the operator to disassemble the special reducer for the new energy electric drive mud pump, the operator can press the fixed button 8 and pull out the support frame 5 as a whole, so that the clamping plate 19 is pulled out from the clamping slot 20, so that the support frame 5 as a whole can be displaced in the protective outer frame 1, thereby taking the support frame 5 out of the protective outer frame 1, and finally taking the mud pump reducer 6 out of the protective outer frame 1, thereby achieving the effect of convenient disassembly.

[0036] Embodiment 3: On the basis of embodiment 2, in order to facilitate the heat dissipation of the reducer and prevent the entry of debris, a protective outer frame 1 is provided, square grooves are opened on both sides of the protective outer frame 1, a heat dissipation groove 2 is opened in the square groove, a filter screen 9 is installed on the surface of the square groove, a screw is provided on the surface of the filter screen 9, and the filter screen 9 is fixed to the surface of the square groove by the screw, a hole is opened on the surface of the stabilizing plate 4, and a mounting screw 10 is provided in the hole;

[0037] In order to better dissipate heat for the reducer while preventing other substances from entering and damaging the reducer, filters 9 are provided on the surfaces of the heat dissipation slots 2 on both sides of the protective outer frame 1, thereby facilitating heat dissipation for the reducer while preventing debris from entering.

[0038] Working principle: During actual use, align the limit block at one end of the mud pump reducer 6 with the limit groove of the limit frame 7, and clamp one end of the mud pump reducer 6 in the limit frame 7, so that the interface of the mud pump reducer 6 passes through the protective plate 21 set at one end of the protective outer frame 1, and then insert the slide plate 16 set on the surface of the support frame 5 into the slide groove and fix it in the protective outer frame 1, thereby supporting the mud pump reducer 6, and then insert the fixing plate 14 in the sealing frame 3 into the fixing groove 15, and then rotate the fastening screw 12 to fix the sealing frame 3, and finally install the whole in the mud pump through the installation screw 10, thus avoiding the inconvenience of disassembling the reducer.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mounting assembly, characterized in that: The mounting assembly comprises: a protective outer frame (1), a heat dissipation slot (2) is provided on a side of the protective outer frame (1), a sealing frame (3) is installed at one end of the protective outer frame (1), and a stabilizing plate (4) is installed at the bottom of the protective outer frame (1); A support frame (5) is provided on the surface of the support frame (5), a mud pump reducer (6) is provided at one end of the mud pump reducer (6), and a fixed button (8) is installed on the surface of the support frame (5).

2. The mounting assembly according to claim 1, wherein: The protective outer frame (1) is provided with square grooves on both sides, heat dissipation grooves (2) are provided in the square grooves, a filter (9) is installed on the surface of the square groove, a screw is provided on the surface of the filter (9), and the filter (9) is fixed to the surface of the square groove by the screw, and a hole is provided on the surface of the stabilizing plate (4), and a mounting screw (10) is provided in the hole.

3. The mounting assembly according to claim 1, wherein: The sealing frame (3) is a rectangular parallelepiped structure as a whole. The inner wall of the sealing frame (3) is fitted with the outer wall of the protective outer frame (1). Holes are provided on both sides of the sealing frame (3). A threaded tube (11) is fixedly connected to the outer wall of the sealing frame (3) at one end of the hole. A fastening screw (12) is screwed into the threaded tube (11). One end of the fastening screw (12) is fixedly connected to the inner ring surface of the fixed bearing (13). A fixing plate (14) is provided on the surface of the fixed bearing (13). A fixing block is provided on the surface of the fixing plate (14). Fixed grooves (15) are provided on both sides of one end of the protective outer frame (1). The fixed grooves (15) are connected to the fixed plate (14) by means of a slider. An inner groove is provided on the surface of the fixed groove (15), and the fixing block can be inserted into the inner groove.

4. The mounting assembly according to claim 1, wherein: A slide plate (16) is provided at the bottom of the support frame (5), a slide groove is provided on the inner wall surface of the protective outer frame (1), and the slide groove is connected to the slide plate (16) by a sliding block. A clamping rod (17) is provided at one end of the support frame (5), and a button groove (18) is provided on the surface of the clamping rod (17).

5. The mounting assembly according to claim 4, wherein: Slide grooves are provided on both sides of the button groove (18), a spring is installed on the surface of the button groove (18), one end of the spring is connected to the fixed button (8), sliders are provided on both sides of the fixed button (8), the sliders are slidably connected to the slide grooves, a card plate (19) is provided at one end of the fixed button (8), a baffle is provided on the inner wall of the protective outer frame (1), a card groove (20) is provided on the side of the baffle, and the card plate (19) is clamped in the card groove (20).

6. The mounting assembly according to claim 1, wherein: A limit block is provided at one end of the mud pump reducer (6), a limit groove is provided on the inner wall of the limit frame (7), and the limit block is inserted into the limit groove. A joint is provided at one end of the mud pump reducer (6), and a protective plate (21) is provided on the surface of the joint.

7. A new energy electric drive mud pump dedicated reducer, characterized by: The invention comprises the installation component described in any one of claims 1 to 6.