Mounting platform and machining system

Abstract

The utility model discloses a mounting platform which comprises a plurality of stand columns, a plurality of cross beams and a mounting table. The multiple stand columns are sequentially arranged at intervals along a preset path. The two ends of each cross beam are connected to the two adjacent stand columns along the preset path correspondingly. The mounting table is detachably arranged at the top ends of the stand columns, so that a bottom space is defined by the mounting table, the stand columns and the cross beams, and a mounting opening communicated with the bottom space is formed in the mounting table; wherein the two ends of one cross beam are detachably connected with the stand columns, and when the cross beams are separated from the stand columns, equipment can enter and exit from the bottom space between every two adjacent stand columns. By adopting the mounting platform, as the mounting platform and the upright post are detachably arranged, when the mounting platform needs to be maintained or equipment needs to be moved, the reaction kettle is detached, then the mounting platform is separated from the upright post, and then the mounting platform is maintained or moved, so that the mounting platform is more convenient and quicker.

Description

Technical Field

[0001] The present application belongs to the technical field of mechanical equipment, and specifically relates to an installation platform and a processing system. Background Art

[0002] To facilitate material flow and reduce the horizontal space occupied by equipment, existing processing systems typically use a high-height mounting platform to mount one piece of equipment, with other equipment positioned below it. However, existing mounting platforms are typically welded and fixed in a workshop, making subsequent maintenance inconvenient. Utility Model Content

[0003] The technical problem to be solved by this application is that the existing installation platform is welded and manufactured in the workshop, and the installation platform is fixed, which makes subsequent maintenance inconvenient. In order to solve the above technical problem, an installation platform and processing system that is easy to maintain are provided.

[0004] The technical solutions proposed in this application are:

[0005] A mounting platform, comprising:

[0006] Multiple columns are arranged in sequence along a preset path;

[0007] A plurality of crossbeams, each crossbeam having two ends connected to two adjacent upright posts along the preset path;

[0008] A mounting platform is detachably mounted on the top of the plurality of columns to enclose the plurality of columns and the plurality of beams to form a bottom space, and the mounting platform is provided with a mounting opening communicating with the bottom space;

[0009] Both ends of one of the crossbeams are detachably connected to the columns, and when the crossbeam is separated from the columns, equipment can enter and exit the bottom space between two adjacent columns.

[0010] Furthermore, the mounting platform further includes a first guardrail, which is detachably connected to an edge of the mounting platform.

[0011] Furthermore, the edge of the mounting platform is provided with a rib, and a plurality of mounting sleeves are provided on the inner side of the rib. Each mounting sleeve is connected to a locking piece, and the first guardrail can be inserted into the mounting sleeve. The locking piece is used to lock and fix the first guardrail inserted into the mounting sleeve.

[0012] Furthermore, the installation platform also includes a step ladder, the top end of which is detachably connected to the installation platform; the installation platform also includes a second guardrail, which is arranged on the edge of the step ladder.

[0013] Furthermore, the remaining cross beams are connected to the columns by welding.

[0014] Furthermore, the installation platform also includes a plurality of base plates, and each of the base plates is arranged at the bottom end of one of the columns.

[0015] Furthermore, the mounting platform also includes a bracket, which is detachably arranged on the top ends of the plurality of columns, and the mounting platform is detachably arranged on a side of the bracket away from the columns, and the bracket is provided with an opening connected to the mounting port.

[0016] Furthermore, the mounting platform further comprises a plurality of diagonal support rods, each of the diagonal support rods is arranged obliquely relative to the column, and one end of each diagonal support rod is connected to one of the columns, and the other end is detachably connected to the bracket.

[0017] A processing system comprises a reaction kettle and the above-mentioned mounting platform, wherein the reaction kettle is installed at the mounting port.

[0018] Furthermore, the processing system further includes a filter, which is connected to the discharge end of the reactor and is located in the bottom space.

[0019] With the aforementioned mounting platform, the mounting table is supported by columns, the reactor is mounted at the mounting opening, and other equipment can be placed below the reactor. Since the mounting table and the columns are detachably mounted, when the mounting platform needs maintenance or equipment relocation, the reactor can be disassembled, and then the mounting table and the columns can be separated. Maintenance or relocation can then be performed, which is more convenient and quicker. At the same time, one of the crossbeams is detachably mounted, and after disassembly, the bottom space between the two columns connected to the crossbeam allows the reactor to enter and exit. In this way, the reactor can be lifted from the bottom space to the mounting opening for installation, without the need to hoist it from above the mounting platform. This allows the reactor to be installed even in a space with a small height, which is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide further understanding of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the present application and do not constitute a limitation of the present application.

[0021] Figure 1 A schematic structural diagram of a processing system provided in one embodiment of the present application;

[0022] Figure 2 for Figure 1 A schematic structural diagram of some components in the processing system shown;

[0023] Figure 3 for Figure 2A schematic diagram of the structure after removing the reactor and the mounting platform from some of the components shown;

[0024] Figure 4 for Figure 1 The figure shows a schematic diagram of the connection structure between the first guardrail and the mounting platform in the processing system.

[0025] Description of labels:

[0026] 100, mounting platform; 200, reactor; 210, second support plate; 300, filter; 110, column; 120, beam; 130, mounting platform; 111, base plate; 140, bracket; 150, diagonal brace; 151, first connecting plate; 141, first support plate; 131, cover plate; 160, step ladder; 142, second connecting plate; 132, first guardrail; 133, side rib; 134, mounting sleeve; 135, locking piece; 161, second guardrail. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0028] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this application.

[0029] This application provides a processing system that includes a mounting platform for mounting equipment, which has the advantage of facilitating subsequent maintenance. It should be noted that in this embodiment, the equipment is a reactor. In other embodiments, the equipment can also be other equipment used for product processing, without limitation. This application is described using a reactor as an example.

[0030] See also Figure 1 and Figure 2The mounting platform 100 includes a plurality of columns 110, which are arranged at intervals along a preset path. Specifically in the illustrated embodiment, the number of columns 110 is four, and the four columns 110 are arranged at intervals along a closed rectangular path. Furthermore, the mounting platform also includes a plurality of beams 120, each of which is connected at both ends to two adjacent columns 110 along the preset path, so that the plurality of columns 110 are relatively fixed and the stability of the structure is ensured. Specifically in the illustrated embodiment, the number of beams 120 is four, and a beam 120 is provided between every two adjacent columns 110.

[0031] In one embodiment, the mounting platform further includes a mounting platform 130, which is detachably disposed on the top of the plurality of columns 110 to enclose the plurality of columns 110 and the plurality of beams 120 to form a bottom space. The mounting platform 130 is provided with a mounting port connected to the bottom space, and the reactor 200 is installed at the mounting port. The discharge end of the reactor 200 is located in the bottom space. Other equipment may be disposed in the bottom space, such as a filter 300, which is connected to the discharge end of the reactor 200.

[0032] Preferably, both ends of one of the crossbeams 120 are detachably connected to the columns 110, and the remaining crossbeams 120 are welded to the columns 110 to ensure that the multiple columns 110 remain fixed before assembly. When the crossbeam 120 is separated from the columns 110, the bottom space between two adjacent columns 110 can be used for the reactor 200 to enter and exit.

[0033] It can be understood that the bottom space is the space below the mounting platform 130 in the figure and is located between the four columns 110 and the four beams 120.

[0034] Using the above-mentioned installation platform, the mounting table 130 is supported by the columns 110, and the reactor 200 is installed at the installation port. Other equipment can be set below the reactor 200. Since the mounting table 130 and the columns 110 are detachably arranged, when the installation platform needs to be maintained or the equipment needs to be relocated, the reactor 200 is disassembled, and then the mounting table 130 is separated from the columns 110, and then maintenance or relocation can be carried out, which is more convenient and quick. At the same time, one of the crossbeams 120 is detachably arranged, and after disassembly, the bottom space between the two columns 110 connected to the crossbeam 120 can be used for the reactor 200 to enter and exit. In this way, the reactor 200 can be lifted from the bottom space to the installation port for installation, without the need to hoist it from above the installation platform, so that the reactor 200 can be installed even when the height space is small, which is more convenient.

[0035] Furthermore, the mounting platform 130 and the column 110 are detachable, allowing the mounting platform 130 to be fabricated separately and then assembled in a workshop. This is more convenient and eliminates the need for welding and other operations, thus avoiding dust pollution and other potential risks. It should be noted that conventional workshop-based mounting platform fabrication requires welding and cutting operations, which generate dust pollution and pose fire and electric shock risks.

[0036] In combination with the above embodiments, it should be noted that the detachable connection in the present application is preferably through bolt connection.

[0037] In one embodiment, the mounting platform further includes a plurality of base plates 111, each of which is disposed at the bottom end of a column 110 to increase the contact area with the ground and improve the stability of the support. The base plates 111 can also be connected to the ground via expansion bolts.

[0038] Please also see Figure 3 In one embodiment, the mounting platform further includes a bracket 140, which is removably mounted on the tops of the plurality of columns 110. The mounting platform 130 is removably mounted on the side of the bracket 140 facing away from the columns 110 to enhance the structural strength of the mounting platform. Furthermore, the bracket 140 includes an opening that communicates with the mounting port, ensuring that the discharge end of the reactor 200 mounted therein can extend into the bottom space.

[0039] In one embodiment, the mounting platform further includes a plurality of diagonal braces 150, each of which is tilted relative to the column 110, and one end of each diagonal brace 150 is connected to the column 110, and the other end is detachably connected to the bracket 140 to further improve the structural strength. Figure 2 In the illustrated embodiment, a plurality of diagonal bracing rods 150 are connected to each column 110 .

[0040] Furthermore, the mounting platform includes a plurality of first connecting plates 151 . Each diagonal brace 150 is provided with a first connecting plate 151 at one end away from the column 110 . The first connecting plate 151 is connected to the bracket 140 via bolts.

[0041] Furthermore, the mounting platform includes a plurality of first support plates 141, which are disposed on the side of the bracket 140 facing away from the column 110. The reactor 200 is connected to the plurality of first support plates 141 via bolts. This connection between the reactor 200 and the bracket 140 is more stable than the connection between the reactor 200 and the mounting platform 130.

[0042] Specifically, a plurality of second support plates 210 are provided on the circumferential side of the reactor 200. When the reactor 200 is installed at the mounting port, the plurality of second support plates 210 can correspond one-to-one with the plurality of first mounting plates, and the second support plates 210 are supported on the first support plates 141. Subsequently, the first support plates 141 and the second support plates 210 can be connected and fixed by bolts.

[0043] It should be noted that in this embodiment, the openings on the mounting opening and the bracket 140 are both rectangular. To facilitate lifting the reactor 200 in the bottom space until the second support plate 210 is located above the first support plate 141, four second support plates 210 are preferably evenly spaced around the circumference of the reactor 200. First, the four second support plates 210 are aligned with the four corners of the mounting opening. Then, the reactor 200 is lifted until the height of the second support plates 210 is higher than the height of the first support plate 141. Next, the reactor 200 is rotated so that the second support plates 210 are located directly above the first support plate 141. The reactor 200 is then lowered until the second support plates 210 are supported on the first support plate 141. The steps for disassembling the reactor 200 can be derived similarly and are not described in detail here.

[0044] In one embodiment, the mounting platform further includes a plurality of cover plates 131, each of which is detachably connected to the mounting platform 130, and the cover plates 131 can abut against the side walls of the reactor 200 to close the mounting opening after the reactor 200 is installed at the mounting opening, thereby avoiding stepping into empty space and improving safety.

[0045] In one embodiment, the mounting platform further includes a step ladder 160, the top of which is detachably connected to the mounting platform 130. Specifically, in the illustrated embodiment, the top of the step ladder 160 is detachably connected to the bracket 140.

[0046] Furthermore, the mounting platform further includes a second connecting plate 142 , which is disposed on the bracket 140 , and the top end of the step ladder 160 is connected to the second connecting plate 142 via bolts.

[0047] It should be noted that the first connecting plate 151 , the second connecting plate 142 and the first supporting plate 141 can be set on the diagonal support rod 150 and the bracket 140 by welding, and can be welded in advance without the need for welding operations in a workshop.

[0048] In one embodiment, the installation platform further includes guardrails, which are provided at the edges of the installation platform 130 and the step ladder 160 to enhance safety. Furthermore, the guardrails include a first guardrail 132 and a second guardrail 161. The first guardrail 132 is provided at the edge of the installation platform 130 and has a notch corresponding to the step ladder 160 to facilitate operators entering and exiting the installation platform 130. The second guardrail 161 is provided at the edge of the step ladder 160, enhancing safety while facilitating movement on the step ladder 160.

[0049] In one embodiment, the first guardrail 132 is detachably connected to the mounting platform 130. Figure 4 As shown, the edge of the mounting platform 130 is provided with a rib 133. A plurality of mounting sleeves 134 are provided on the inner side of the rib 133, i.e., on the side facing the mounting platform 130. Each mounting sleeve 134 is connected to a locking member 135. The first guardrail 132 can be inserted into the mounting sleeve 134. The locking member 135 is used to lock and secure the first guardrail 132 inserted into the mounting sleeve 134. Specifically, the locking member 135 is a locking bolt.

[0050] In conjunction with the above embodiments, it should be noted again that the above-mentioned detachable connections are preferably implemented by bolt connections, while other connections that can be implemented outside the workshop are preferably implemented by welding connections.

[0051] To facilitate understanding of the technical solution of the present application, the assembly process of the mounting platform and the installation process of the reactor 200 in the above embodiment are described below:

[0052] First, connect the base plate 111 on the column 110 to the ground using expansion bolts. Then, connect the bracket 140 and the mounting platform 130 in sequence. Next, connect the step ladder 160 to the bracket 140 and the first guardrail 132 to the mounting platform 130 to complete the assembly of the mounting platform. Next, remove the detachable crossbeam 120 and remove the cover plate 131 from the mounting platform 130. Then, use a forklift to move the reactor 200 between the two columns 110 into the bottom space. Then, use a hand winch to lift the reactor 200 to the mounting opening of the mounting platform 130. Connect the first support plate 141 and the second support plate 210 with bolts to complete the installation of the reactor 200. After installation, connect the cover plate 131 to the mounting platform 130 and connect the removed crossbeam 120 to the column 110.

[0053] It should be noted that, based on the above description, those skilled in the art can deduce the disassembly process of the reactor 200 and the disassembly process of the mounting platform, which will not be described in detail here.

[0054] In summary, the installation platform and processing system provided by this application have at least the following advantages:

[0055] 1. The columns 110, brackets 140, mounting platforms 130, and step ladders 160 are detachable and can be prefabricated in a factory and then assembled in a workshop. There is no need for welding or other operations in the workshop, which does not generate dust and avoids risks such as fire and electric shock. It also facilitates subsequent maintenance and equipment relocation and transportation.

[0056] 2. There is a detachable crossbeam 120. After the detachment, the reactor 200 can pass through the space between the two columns 110 to enter and exit the bottom space, thereby facilitating the installation of the reactor 200 and reducing the requirement for the workshop height.

[0057] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A mounting platform, characterized in that: include: Multiple columns are arranged in sequence along a preset path; A plurality of crossbeams, each crossbeam having two ends connected to two adjacent upright posts along the preset path; A mounting platform is detachably mounted on the top of the plurality of columns to enclose the plurality of columns and the plurality of beams to form a bottom space, and the mounting platform is provided with a mounting opening communicating with the bottom space; Both ends of one of the crossbeams are detachably connected to the columns, and when the crossbeam is separated from the columns, equipment can enter and exit the bottom space between two adjacent columns.

2. The installation platform according to claim 1, characterized in that: The mounting platform further includes a first guardrail detachably connected to an edge of the mounting table.

3. The installation platform according to claim 2, characterized in that: The edge of the mounting platform is provided with a rib, and a plurality of mounting sleeves are provided on the inner side of the rib. Each mounting sleeve is connected with a locking piece. The first guardrail can be inserted into the mounting sleeve, and the locking piece is used to lock and fix the first guardrail inserted into the mounting sleeve.

4. The installation platform according to claim 1, characterized in that The installation platform further includes a step ladder, the top end of which is detachably connected to the installation platform; the installation platform further includes a second guardrail, which is arranged on the edge of the step ladder.

5. The installation platform according to claim 1, characterized in that: The remaining cross beams are connected to the columns by welding.

6. The installation platform according to claim 1, characterized in that: The installation platform further comprises a plurality of base plates, each of which is arranged at the bottom end of a column.

7. The installation platform according to claim 1, characterized in that: The mounting platform further comprises a bracket, which is detachably arranged on the top ends of the plurality of columns. The mounting platform is detachably arranged on a side of the bracket away from the columns, and the bracket is provided with an opening communicating with the mounting port.

8. The installation platform according to claim 7, characterized in that: The mounting platform further comprises a plurality of diagonal support rods, each of which is arranged obliquely relative to the column, and one end of each diagonal support rod is connected to one of the columns, and the other end is detachably connected to the bracket.

9. A processing system, characterized in that: It comprises a reaction kettle and the installation platform according to any one of claims 1 to 8, wherein the reaction kettle is installed at the installation port.

10. The processing system according to claim 9, characterized in that The processing system further comprises a filter, which is connected to the discharge end of the reactor and is located in the bottom space.

Images