Graphite boat chain type drying equipment

By designing graphite boat chain drying equipment and using automated handling and transmission mechanisms, the complex handling and large area of graphite boat hot air drying equipment is solved, and a convenient and efficient graphite boat drying process is achieved.

CN223216624UActive Publication Date: 2025-08-12WUXI XINRUINENG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422296792.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-08-12
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing graphite boat hot air drying equipment uses double-layer iron frame flower baskets, which are complex in handling and large in area, and it is necessary to simplify the handling process and reduce the land occupation.

Method used

Design a graphite boat chain drying equipment, including a graphite boat cleaning machine, a chain drying mechanism, an automated handling mechanism and a graphite boat chain drying iron frame, adopting automated handling and transmission mechanisms to realize the automated handling and drying of graphite boats, reduce manpower use, and improve transportation efficiency.

Benefits of technology

It realizes convenient handling and efficient drying of graphite boats, reduces manpower demand, reduces equipment footprint, and improves transportation efficiency and modularity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses graphite boat chain type drying equipment which comprises a graphite boat cleaning machine, a chain type drying mechanism, an automatic carrying mechanism and a graphite boat chain type drying iron frame, and the chain type drying mechanism internally comprises a drying oven assembly and a lifting transmission assembly; the graphite boat chain type drying iron frame is arranged in the chain type drying mechanism, and graphite boats can be loaded into the graphite boat chain type drying iron frame and disassembled from the graphite boat chain type drying iron frame through the automatic carrying mechanism. A transmission mechanism is arranged in the chain type drying mechanism and used for conveying a graphite boat chain type drying iron frame. The lifting conveying assemblies are arranged at the two ends of the drying oven assembly and matched with the transmission mechanism to convey the graphite boat chain type drying iron frame. According to the graphite boat chain type drying equipment adopting the structure, graphite boats are conveyed stably, the modularization degree is high, and the occupied area is small.
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Description

Technical Field

[0001] The utility model relates to the technical field of graphite boat drying, in particular to a graphite boat chain drying device. Background Art

[0002] In the photovoltaic industry, graphite boats serve as carriers for silicon wafers during production, ensuring smooth and efficient processing in high-temperature environments. The use of graphite boats not only improves the production efficiency of photovoltaic products but also reduces production costs, enabling more precise manufacturing of solar cells and improving overall energy conversion. Furthermore, due to their long lifespan and recyclability, graphite boats are environmentally friendly, further solidifying the photovoltaic industry's leading position in sustainable development. Graphite boats must be cleaned after use to reduce the impact of residual impurities on the product. After cleaning, the boats are then dried in an oven to reduce the impact of residual liquids. Currently, graphite boat drying methods often require the boats to be placed in a basket, which supports the boat and allows for adequate contact between the hot air and the boat's surface.

[0003] Chinese patent CN217748339U discloses a graphite boat cleaning and drying system, comprising a cleaning device and a drying device. The drying device includes a drying channel and a cooling system, and further includes a drying basket return structure disposed on one side of the cleaning device and the drying device; and a first transfer structure disposed between the cleaning device and the drying device. The first transfer structure uses a clamp to clamp the drying basket from the drying basket return structure to the feed end of the drying device, then drives the clamp to clamp the cleaned graphite boat to the drying basket, allowing the graphite boat and drying basket to pass through the drying device for drying. The graphite boat is then cooled by the cooling system, completing the cleaning and drying of the graphite boat. During the cleaning and drying process, the graphite boat and drying basket are transported by the first transfer structure, eliminating the need for manual handling, reducing the labor intensity of the staff and improving the cleaning and drying efficiency of the graphite boat.

[0004] However, it has the following disadvantages: currently, hot air drying uses a double-layer iron frame basket, which makes the transportation of the graphite boat more complicated, and requires an iron basket return turnover structure, which has a complex structure and occupies a large area. Therefore, it is necessary to provide a graphite boat chain drying equipment that makes the transportation and operation of the graphite boat more convenient to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a graphite boat chain drying equipment to solve the problem that most of the hot air drying of graphite boats currently uses double-layer iron frame baskets, which makes the transportation of graphite boats complicated and requires an iron basket return turnover structure, which occupies a large area.

[0006] To achieve the above-mentioned purpose, the utility model provides a graphite boat chain drying equipment, including a graphite boat cleaning machine, a chain drying mechanism, an automatic handling mechanism and a graphite boat chain drying iron frame, wherein the chain drying mechanism includes an oven component and a lifting and transmission component;

[0007] There are two automatic transport mechanisms, which are respectively arranged on both sides of the chain drying mechanism, and one of them is arranged between the graphite boat cleaning machine and the chain drying mechanism;

[0008] The graphite boat chain drying iron frame is arranged in the chain drying mechanism, and the graphite boat can be loaded and unloaded into and from the graphite boat chain drying iron frame through the automatic transport mechanism;

[0009] The chain drying mechanism is provided with a transmission mechanism for transporting the graphite boat chain drying iron frame;

[0010] The lifting and transmission components are arranged at both ends of the oven component and cooperate with the transmission mechanism to transport the graphite boat chain-type drying iron frame.

[0011] Preferably, in the above-mentioned graphite boat chain drying equipment, the oven assembly is divided into an upper and lower layer structure, the upper layer is a drying chamber, and the lower layer is a recovery chamber.

[0012] Preferably, in the above-mentioned graphite boat chain drying equipment, the transmission mechanism includes a conveying transmission mechanism and a recovery transmission mechanism;

[0013] The conveying mechanism is arranged in the drying chamber and is used to cooperate with the lifting transmission component to transport the graphite boat chain drying iron frame containing the graphite boat to be dried to the oven component for drying;

[0014] The recovery transmission mechanism is arranged in the recovery cavity and is used to cooperate with the lifting transmission component to recover the empty graphite boat chain drying iron frame to the feeding end of the chain drying mechanism.

[0015] Preferably, in the above-mentioned graphite boat chain drying equipment, the chain drying mechanism is provided with PV and SV display functions, and is provided with a PID control system.

[0016] Preferably, in the above-mentioned graphite boat chain drying equipment, the graphite boat chain drying iron frame can load four graphite boats.

[0017] Preferably, in the above-mentioned graphite boat chain drying equipment, an over-temperature protection sensor is provided in the oven assembly and is connected to the PID control system to realize a heating fault alarm function.

[0018] Preferably, in the above-mentioned graphite boat chain drying equipment, nitrogen is introduced into the air suction port during the drying process of the oven component, and a nitrogen flow meter is provided at the air suction port, and the nitrogen flow meter is connected to the PID control system to realize automatic control.

[0019] Therefore, the utility model adopts a graphite boat chain drying equipment of the above structure, and two automatic transport mechanisms are provided, which are respectively arranged on both sides of the chain drying mechanism, one of which is arranged between the graphite boat cleaning machine and the chain drying mechanism, and is used to transport the cleaned graphite boat to the chain drying mechanism, and the other is used to take out the dried graphite boat in the chain drying mechanism. The automatic transport mechanism cooperates with the cleaning and drying process of the graphite boat cleaning machine and the chain drying mechanism to transport the graphite boat, thereby reducing the use of manpower and improving the transport efficiency.

[0020] The graphite boat chain drying iron frame is arranged in the chain drying mechanism, and the automatic conveying mechanism arranged between the graphite boat cleaning machine and the chain drying mechanism conveys the cleaned graphite boat to the graphite boat chain drying iron frame. The graphite boat chain drying iron frame is conveyed by the conveying transmission mechanism to the oven assembly to dry the graphite boat. After drying is completed, the conveying transmission mechanism cooperates with the automatic conveying mechanism arranged at the unloading end of the chain drying mechanism to take the dried graphite boat out of the graphite boat chain drying iron frame, and the lifting transmission assembly cooperates with the recovery transmission mechanism to transport the graphite boat chain drying iron frame back to the drying loading end for recycling. The conveying assembly of the graphite boat chain drying iron frame is integrated in the drying mechanism, occupies a small area, and can realize reflux chain transmission, which solves the problem that the current iron basket return turnover structure needs to be configured, which occupies a large area. In addition, the transmission assembly, the lifting transmission assembly and the automatic conveying mechanism can realize automatic cooperation, improve the conveying efficiency of the graphite boat, realize stable transmission, and have a high degree of modularization.

[0021] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of an embodiment of a graphite boat chain drying equipment of the present utility model;

[0023] Figure 2 This is a structural schematic diagram of a graphite boat chain type drying iron frame of an embodiment of the graphite boat chain type drying equipment of the present utility model. DETAILED DESCRIPTION

[0024] The technical solution of the present utility model is further described below through the accompanying drawings and embodiments.

[0025] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the usual meanings understood by persons of ordinary skill in the field to which this utility model belongs. The words "first", "second" and similar terms used in this utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0026] See Figure 1-2 As shown, the present application provides a graphite boat chain drying device, including a graphite boat cleaning machine 1, a chain drying mechanism 2, an automatic transport mechanism 3 and a graphite boat chain drying iron frame 4, wherein the chain drying mechanism 2 includes an oven assembly and a lifting and transmission assembly 21;

[0027] There are two automatic transport mechanisms 3, which are respectively arranged on both sides of the chain drying mechanism 2. One of them is arranged between the graphite boat cleaning machine 1 and the chain drying mechanism 2, and is used to transport the cleaned graphite boat to the chain drying mechanism 2, and the other is used to take out the dried graphite boat in the chain drying mechanism 2;

[0028] The graphite boat chain drying iron frame 4 is arranged in the chain drying mechanism 2, and the graphite boat can be loaded and unloaded into and from the graphite boat chain drying iron frame 4 through the automatic transport mechanism 3;

[0029] Specifically, the automated conveying mechanism 3 arranged between the graphite boat cleaning machine 1 and the chain drying mechanism 2 transports the cleaned graphite boat to the graphite boat chain drying iron frame 4, and the automated conveying mechanism 3 arranged at the unloading end of the chain drying mechanism 2 takes the dried graphite boat out of the graphite boat chain drying iron frame 4; the graphite boat chain drying iron frame 4 can carry four graphite boats. The graphite boat chain drying iron frame 4 is longer than the traditional flower basket frame and is designed as a double-layer, which can carry four boats. The graphite boat chain drying iron frame 4 is anti-corrosive treated and can be sprayed with Teflon.

[0030] The chain drying mechanism 2 is provided with a transmission mechanism for transporting the graphite boat chain drying iron frame;

[0031] The lifting and transmission components 21 are arranged at both ends of the oven component and cooperate with the transmission mechanism to transport the graphite boat chain drying iron frame 4.

[0032] The oven assembly is divided into an upper and lower layer structure, wherein the upper layer is a drying cavity 22 and the lower layer is a recovery cavity 23; the cavity is subjected to anti-corrosion treatment, which may be achieved by Teflon spraying.

[0033] In order to further optimize the above technical solution, the transmission mechanism includes a conveying transmission mechanism 24 and a recovery transmission mechanism 25;

[0034] The conveying mechanism 24 is disposed in the drying chamber 22 and is used to cooperate with the lifting transmission component 21 to transport the graphite boat chain drying iron frame 4 containing the graphite boat to be dried into the drying chamber 22 for drying;

[0035] The recovery transmission mechanism 25 is arranged in the recovery chamber 23 and is used to cooperate with the lifting transmission component 21 to recover the empty graphite boat chain drying iron frame 4 to the feeding end of the chain drying mechanism 2;

[0036] Specifically, the graphite boat chain drying iron frame 4 containing the graphite boat to be dried is transported by the conveying transmission mechanism 24 to the oven assembly for drying the graphite boat, and a plurality of drying stations are provided in the oven assembly; after the dried graphite boat is taken out, the graphite boat chain drying iron frame 4 is transported back to the drying loading end for recycling by the lifting transmission assembly 21 and the recovery transmission mechanism 25.

[0037] In order to further optimize the above technical solution, the chain drying mechanism 2 is provided with PV and SV display functions, and a PID control system; an over-temperature protection sensor is provided in the oven assembly, which is connected to the PID control system to realize the heating fault alarm function.

[0038] During the drying process of the oven assembly, nitrogen is introduced into the air suction port, and a nitrogen flow meter is provided at the air suction port. The nitrogen flow meter is connected to the PID control system to realize automatic control.

[0039] The drying process of the drying equipment of the present application is as follows: the conveying transmission mechanism 24 and the drying chamber 22 constitute the upper transmission line, and the recovery transmission mechanism 25 and the recovery chamber 23 constitute the lower transmission line;

[0040] First, the cleaning robot arm in the graphite cleaning machine 1 places the graphite boat on the unloading table of the cleaning machine. It cleans one tank of graphite boats every 0.6 hours. There are 4 graphite boats in one tank. The cleaning machine robot arm can grab 2 graphite boats at a time, so it needs to grab them twice.

[0041] The automated transport mechanism 3 grabs the cleaned graphite boats onto the graphite boat chain drying iron frame 4, grabbing one boat at a time; after four grabbing and transporting, the iron frame is fully loaded with a total of four graphite boats;

[0042] The graphite boat lifting and transmission assembly 21 at the feeding end of the drying equipment lifts the fully loaded iron frame, connects it to the upper transmission line, and enters the upper drying chamber 22;

[0043] Subsequently, every 0.6 hours, the cleaning machine discharges 4 graphite boats, repeats the above process, and the fully loaded iron frames enter the upper drying chamber 22, and the iron frames maintain a fixed interval (fixed step beat);

[0044] After drying, the fully loaded iron frames flow out to the graphite boat lifting and transmission assembly 21 at the unloading end of the drying equipment, and the graphite boats are automatically transported by the unloading end to empty the graphite boats one by one (later transported away by the on-site AGV);

[0045] The empty iron frame is circulated back through the lower transmission line to the graphite boat lifting and transmission assembly 21 at the loading end.

[0046] Therefore, the utility model adopts a graphite boat chain drying equipment of the above structure, and two automatic transport mechanisms are provided, which are respectively arranged on both sides of the chain drying mechanism, one of which is arranged between the graphite boat cleaning machine and the chain drying mechanism, and is used to transport the cleaned graphite boat to the chain drying mechanism, and the other is used to take out the dried graphite boat in the chain drying mechanism. The automatic transport mechanism cooperates with the cleaning and drying process of the graphite boat cleaning machine and the chain drying mechanism to transport the graphite boat, thereby reducing the use of manpower and improving the transport efficiency.

[0047] The graphite boat chain drying iron frame is arranged in the chain drying mechanism, and the automatic conveying mechanism arranged between the graphite boat cleaning machine and the chain drying mechanism conveys the cleaned graphite boat to the graphite boat chain drying iron frame. The graphite boat chain drying iron frame is conveyed by the conveying transmission mechanism to the oven assembly to dry the graphite boat. After drying is completed, the conveying transmission mechanism cooperates with the automatic conveying mechanism arranged at the unloading end of the chain drying mechanism to take the dried graphite boat out of the graphite boat chain drying iron frame, and the lifting transmission assembly cooperates with the recovery transmission mechanism to transport the graphite boat chain drying iron frame back to the drying loading end for recycling. The conveying assembly of the graphite boat chain drying iron frame is integrated in the drying mechanism, occupies a small area, and can realize reflux chain transmission, which solves the problem that the current iron basket return turnover structure needs to be configured, which occupies a large area. In addition, the transmission assembly, the lifting transmission assembly and the automatic conveying mechanism can realize automatic cooperation, improve the conveying efficiency of the graphite boat, realize stable transmission, and have a high degree of modularization.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solution of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the present invention.

Claims

1. A graphite boat chain drying equipment, characterized in that, It includes a graphite boat cleaning machine, a chain drying mechanism, an automatic transport mechanism and a graphite boat chain drying iron frame. The chain drying mechanism includes an oven component and a lifting and transmission component. There are two automatic transport mechanisms, which are respectively arranged on both sides of the chain drying mechanism, and one of them is arranged between the graphite boat cleaning machine and the chain drying mechanism; The graphite boat chain drying iron frame is arranged in the chain drying mechanism, and the graphite boat can be loaded and unloaded into and from the graphite boat chain drying iron frame through the automatic transport mechanism; The chain drying mechanism is provided with a transmission mechanism for transporting the graphite boat chain drying iron frame; The lifting and transmission components are arranged at both ends of the oven component and cooperate with the transmission mechanism to transport the graphite boat chain-type drying iron frame.

2. The graphite boat chain drying equipment according to claim 1, characterized in that: The oven assembly is divided into an upper and lower layer structure, wherein the upper layer is a drying cavity and the lower layer is a recovery cavity.

3. The graphite boat chain drying equipment according to claim 2, characterized in that: The transmission mechanism includes a conveying transmission mechanism and a recovery transmission mechanism; The conveying transmission mechanism is arranged in the drying chamber and is used to cooperate with the lifting transmission component to transport the graphite boat chain drying iron frame containing the graphite boat to be dried to the drying oven component for drying; The recovery transmission mechanism is arranged in the recovery cavity and is used to cooperate with the lifting transmission component to recover the empty graphite boat chain drying iron frame to the feeding end of the chain drying mechanism.

4. The graphite boat chain drying equipment according to claim 3, characterized in that: The chain drying mechanism is provided with PV and SV display functions and a PID control system.

5. The graphite boat chain drying equipment according to claim 4, characterized in that: The graphite boat chain drying iron frame can be loaded with four graphite boats.

6. The graphite boat chain drying equipment according to claim 5, characterized in that: An over-temperature protection sensor is provided in the oven assembly and is connected to the PID control system to realize a heating failure alarm function.

7. The graphite boat chain drying equipment according to claim 6, characterized in that: During the drying process of the oven assembly, nitrogen is introduced into the air suction port, and a nitrogen flow meter is provided at the air suction port. The nitrogen flow meter is connected to the PID control system to realize automatic control.

Citation Information

Patent Citations

  • Graphite boat cleaning and drying system

    CN217748339U