Sampling device for muck pollutant detection

By designing a single drive device to drive the rotational reset of the sampling bucket and the guide plate, the high cost problem caused by multiple drive devices in the prior art is solved, and efficient and low-cost sampling of slag pollutants detection is achieved.

CN223217133UActive Publication Date: 2025-08-12SICHUAN HIGHWAY PLANNING SURVEY DESIGN AND RESEARCH INSTITUTE LTD +3
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Patent Information

Application Number
CN202521388025.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-03
Publication Date
2025-08-12
Estimated Expiration
2035-07-03

AI Technical Summary

Technical Problem

In the prior art, the slag pollutant detection device requires multiple drive devices, which leads to high cost of equipment implementation and a mechanism for sampling can be completed without a single drive device.

Method used

A sampling device including a driving mechanism, a retracting and unwinding mechanism, a guide mechanism, a restrictor, a connector and a barrier is designed, and a motor drives the rotation and reset of the sampling bucket and the guide plate to realize the sampling process of a single drive device.

Benefits of technology

Simplifies the installation and maintenance process, reduces the cost of equipment implementation, and improves the stability and efficiency of the sampling device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of muck detection, in particular to a sampling device for muck pollutant detection, which comprises a mounting column, and mounting plates are fixedly connected to two sides of the mounting column. Compared with the prior art, the other end of a guide plate rotates to the lower part of a sampling hopper, and the sampling hopper rotates on the outer side of a special-shaped plate, so that a push plate moves to an inlet of a trough; during sampling, an installation column is conveniently driven by external equipment to move to an external belt conveyor, a motor rotates clockwise, a sampling hopper is reset, at the moment, a push plate moves to the middle of a material groove, the sampling hopper drives a material guide plate to dig and sample muck on the external belt conveyor, and due to the fact that the sampling hopper gradually resets, a winding and unwinding wheel is driven to wind a connecting rope; and in addition, when the mounting column is moved out of the belt conveyor, the motor can rotate anticlockwise again, so that when the sampling hopper rotates anticlockwise, the sample in the sampling hopper is fully scraped out of the sampling hopper by the push plate.
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Description

Technical Field

[0001] The utility model relates to the field of slag detection, in particular to a sampling device for detecting slag pollutants. Background Art

[0002] The construction process of slag is divided into construction preparation, slag transportation, three-stage vibrating screen screening, spiral sand washing machine separation, tailings recovery integrated machine treatment, sewage transfer pool collection, sewage treatment tank reaction flocculation, filter press pressing and final pressing into mud cake. When sampling slag pollutants, the sampling device is usually moved to the belt conveyor through a mobile device during the slag transportation process, and then the sampling device grabs the slag transported on the belt conveyor, and finally the staff will test the pollutants contained in the sample.

[0003] A Chinese patent with announcement number CN220473016U discloses a slag sampling bucket, a slag sampling device and a shield machine. When in use, the push plate drive device can be first installed on the push plate drive device installation position. During the swing sampling and unloading process of the sampling bucket, the push plate drive device is positioned close to the hinge point of the sampling bucket, and part of it is located within the swing range of the sampling bucket drive device, which is equivalent to shortening the lever arm from the overall center of gravity of the sampling bucket to the hinge position of the sampling bucket drive device. At the same time, the driving lever arm of the sampling bucket drive device partially extends to the push plate drive device. Compared with the prior art, the slag sampling bucket in the utility model has better stability and is suitable for slag sampling in shield machines.

[0004] However, this patent sets up multiple driving devices in the actual implementation work, and uses multiple driving devices to perform slag sampling, which requires workers to spend a lot of time in the installation and maintenance process. There is a lack of a mechanism that can complete sampling through a single driving device, resulting in a significant increase in the cost of equipment implementation. Utility Model Content

[0005] The utility model is intended to provide a sampling device for detecting slag pollutants, which is mainly used to solve the technical problem that the existing technology lacks a mechanism that can complete sampling through a driving device, resulting in a significant increase in the cost of equipment implementation.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0007] The cam is provided with a toothed plate on one side of the cam, and the toothed plate is provided on the other side of the cam, and the toothed plate is provided on the other side of the cam.

[0008] The working principle and beneficial effects of this utility model:

[0009] 1. Working principle: The driving mechanism can drive the sampling bucket to rotate counterclockwise, so that the sampling bucket rotates on the outer wall of the barrier, and one end of the barrier moves to the inlet of the trough. At the same time, the driving mechanism drives the reeling and unreeling mechanism to rotate, thereby unreeling the connecting member, so that the connecting member releases its support for the guide mechanism, so that the guide mechanism slides downward on the limiting member, so that one end of the guide mechanism rotates out from under the sampling bucket, and then the mounting column is moved to the external belt conveyor through the external moving device. At this time, the driving mechanism drives the sampling bucket to rotate clockwise, so that the sampling bucket drives the guide mechanism to dig the soil on the belt conveyor into the trough. In this process, the sampling bucket gradually resets, and the reeling and unreeling mechanism drives the connecting member to reel, so that the guide mechanism also gradually resets, and one end of the barrier moves to the middle of the trough. When the mounting column moves out of the belt conveyor, the driving mechanism drives the sampling bucket to rotate counterclockwise again, so as to facilitate the barrier to fully scrape the soil in the trough out of the sampling bucket.

[0010] 2.Beneficial effects:

[0011] (1) The motor drives the sampling bucket to rotate counterclockwise through the connecting rod, and at the same time drives the reel to rotate counterclockwise, thereby unwinding the connecting rope and releasing the support for the guide plate, so that one end of the guide plate rotates at the bottom of the material trough, and the other end drives the fixed rod to rotate downward inside the guide groove, and the other end of the guide plate rotates to the bottom of the sampling bucket, and the sampling bucket rotates on the outside of the special-shaped plate, so that the push plate moves to the inlet of the material trough, which is convenient for driving the installation column to move to the external belt conveyor through external equipment, so that the motor rotates clockwise, so that the sampling bucket is reset. At this time, the push plate moves to the middle of the material trough, and the sampling bucket drives the guide plate to dig and sample the slag on the external belt conveyor. As the sampling bucket gradually resets, it drives the reel to rewind the connecting rope, so that the guide plate is reset, so that the sample is conveniently confined in the sampling bucket. In addition, when the installation column is moved out of the belt conveyor, it can be rotated counterclockwise by the motor again, so that when the sampling bucket rotates counterclockwise, the push plate will fully scrape the sample in the sampling bucket out of the sampling bucket.

[0012] Preferably, the driving mechanism includes a motor and a connecting rod, the motor is installed on one side of the connecting plate, the output end of the motor is fixedly connected to the connecting rod, the outer wall of the connecting rod can be rotatably passed through both sides of the mounting column, the top two sides of the sampling bucket are fixedly connected to the outer wall of the connecting rod, and the two sides of the sampling bucket are close to the two sides of the mounting column, and there is a distance between the bottom of the sampling bucket and the bottom end of the mounting column; the distance between the bottom of the sampling bucket and the bottom end of the mounting column can facilitate the smooth rotation of the sampling bucket under the mounting column.

[0013] Preferably, the rewinding mechanism includes a rewinding wheel, two of which are fixedly connected to the two sides of the outer wall of the connecting rod; starting the motor 4, so that the output shaft of the motor 4 drives the connecting rod 5 to rotate counterclockwise, and the connecting rod 5 drives the sampling bucket 7 to rotate toward the rear side of the mounting column 1. At this time, the connecting rod 5 also drives the rewinding wheel 6 to rotate counterclockwise, so that the connecting part can be unwound.

[0014] Preferably, the material guide mechanism includes a fixed rod and a material guide plate, one end of the material guide plate is rotatably connected to the bottom of the material trough, and both sides of the other end of the material guide plate are fixedly connected to fixed rods; when one end of the material guide plate rotates, it can drive the other end to rotate out from under the sampling bucket, thereby facilitating subsequent sampling of the slag.

[0015] Preferably, the limiting member includes a guide groove, and there are two guide grooves. The two guide grooves are respectively opened at the bottom of the sampling hopper, and the two guide grooves are connected to the material trough. The two fixed rods pass through the two guide grooves respectively. The guide grooves are set as arc grooves and are consistent with the arc of rotation of the guide plate.

[0016] Preferably, the connecting member includes a rotating ring, a connecting rope, a protective box and a guide wheel. Two rotating rings are provided, and the two rotating rings are rotatably connected to the outer walls of the two fixed rods respectively. The outer walls of the rotating rings are fixedly connected with connecting ropes. The two sides of the sampling bucket are fixedly connected with protective boxes near the outer sides of the two fixed rods respectively. The top of the protective box is rotatably connected with a guide wheel. The outer wall of the connecting rope passes through the protective box and contacts the outer wall of the guide wheel, and one end of the connecting rope is wound inside the reeling and unwinding mechanism; one end of the two connecting ropes are respectively wound inside the reeling and unwinding wheels.

[0017] Preferably, the barrier includes a support plate, a special-shaped plate and a push plate, one end of the support plate is fixedly connected to the rear side of the mounting column, one end of the support plate is fixedly connected to the special-shaped plate, the special-shaped plate passes through the rear side of the sampling bucket and extends to the inside of the trough, one end of the special-shaped plate is fixedly connected to the push plate near the inside of the trough, and the outer wall of the push plate is adapted to the inner wall of the trough; when the external mobile device drives the mounting column 1 to move out of the belt conveyor, and after the sampling bucket takes the slag sample, it can be rotated counterclockwise again by the motor 4, so that when the sampling bucket 7 rotates counterclockwise, the push plate 17 will fully scrape the sample in the sampling bucket 7 out of the sampling bucket 7. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional structural diagram of a sampling device for detecting soil pollutants according to the present invention;

[0019] Figure 2 This is a structural diagram of a special-shaped plate of a sampling device for detecting soil pollutants according to the present invention;

[0020] Figure 3 This is a structural diagram of a sampling bucket of a sampling device for detecting soil pollutants according to the present invention;

[0021] Figure 4 This is a structural diagram of a guide plate of a sampling device for detecting soil pollutants according to the present invention;

[0022] Figure 5 The utility model is a cross-sectional view of a sampling bucket of a sampling device for detecting slag pollutants.

[0023] The figure marks in the drawings of the specification include: 1. Mounting column; 2. Mounting plate; 3. Connecting plate; 4. Motor; 5. Connecting rod; 6. Retracting and unretracting reel; 7. Sampling bucket; 8. Material trough; 9. Fixed rod; 10. Material guide plate; 11. Rotating ring; 12. Connecting rope; 13. Guide groove; 14. Protective box; 15. Support plate; 16. Special-shaped plate; 17. Push plate; 18. Guide wheel. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] like Figure 1-Figure 5As shown, a sampling device for detecting slag pollutants includes a mounting column 1, both sides of the mounting column 1 are fixedly connected to a mounting plate 2, one side of the mounting column 1 is fixedly connected to a connecting plate 3, and the same sampling bucket 7 is provided on both sides of the mounting column 1. A material trough 8 is provided on one side of the sampling bucket 7. It also includes a driving mechanism, a rewinding mechanism, a material guide mechanism, a limiting member, a connecting member and a blocking member. The driving mechanism is provided on one side of the connecting plate 3, and the driving mechanism passes through both sides of the mounting column 1. The top of the sampling bucket 7 is connected to the driving mechanism, the rewinding mechanism is provided on the driving mechanism, and one end of the material guide mechanism is rotatable. The limiting member is arranged at the bottom of the material trough 8, the limiting member is arranged at the bottom of the sampling hopper 7, the other end of the material guide mechanism passes through the limiting member, and the other end of the guide mechanism is slidably connected to the limiting member, the connecting member is rotatably arranged at the other end of the material guide mechanism, and one end of the connecting member is connected to the reeling and unwinding mechanism. The driving mechanism includes a motor 4 and a connecting rod 5. The motor 4 is installed on one side of the connecting plate 3. The output end of the motor 4 is fixedly connected to the connecting rod 5. The outer wall of the connecting rod 5 can rotatably pass through both sides of the mounting column 1. The two sides of the top of the sampling hopper 7 are fixedly connected to the outer wall of the connecting rod 5, and the two sides of the sampling hopper 7 are close to both sides of the mounting column 1. There is a gap between the bottom of the sampling hopper 7 and the bottom of the mounting column 1. The rewinding and unwinding mechanism includes a rewinding and unwinding reel 6. There are two rewinding and unwinding reels 6. The two rewinding and unwinding reels 6 are fixedly connected to both sides of the outer wall of the connecting rod 5. The material guide mechanism includes a fixed rod 9 and a guide plate 10. One end of the guide plate 10 is rotatably connected to the bottom of the material trough 8. Both sides of the other end of the guide plate 10 are fixedly connected to the fixed rod 9. The limiting member includes a guide groove 13. There are two guide grooves 13. The two guide grooves 13 are respectively opened at the bottom of the sampling hopper 7, and the two guide grooves 13 are connected to the material trough 8. The two fixed rods 9 Passing through the two guide grooves 13 respectively, the connecting parts include a rotating ring 11, a connecting rope 12, a protective box 14 and a guide wheel 18. There are two rotating rings 11, which are rotatably connected to the outer walls of the two fixed rods 9 respectively. The outer walls of the rotating rings 11 are fixedly connected to the connecting rope 12. The two sides of the sampling bucket 7 are fixedly connected to the outer sides of the two fixed rods 9 respectively. The top of the protective box 14 is rotatably connected to the guide wheel 18. The outer wall of the connecting rope 12 passes through the protective box 14 and contacts the outer wall of the guide wheel 18, and one end of the connecting rope 12 is wound inside the reeling and unwinding mechanism;Start the motor 4, so that the output shaft of the motor 4 drives the connecting rod 5 to rotate counterclockwise, thereby driving the sampling bucket 7 to rotate toward the rear side of the mounting column 1. At this time, the connecting rod 5 also drives the reel-up wheel 6 to rotate counterclockwise, thereby unwinding the connecting rope 12, so that the outer wall of the connecting rope 12 slides on the outer wall of the guide wheel 18. Due to the weight of the guide plate 10 itself, the connecting rope 12 causes one end of the guide plate 10 to rotate inside the material trough 8, and the other end drives the fixed rod 9 to rotate downward inside the guide groove 13, and the fixed rod 9 drives the rotating ring 11 and the connecting rope 12 to rotate downward, thereby releasing the support for the guide plate 10. The other end of the guide plate 10 is rotated to the bottom of the sampling bucket 7. When the external equipment drives the mounting column 1 to move to the external belt conveyor, the motor 4 is started again, so that the motor 4 drives the connecting rod 5 to rotate clockwise, so that the sampling bucket 7 is reset, and the sampling bucket 7 drives the guide plate 10 to dig and sample the slag on the external belt conveyor. Due to the effect of the protective box 14, the slag is prevented from affecting the movement of the fixing rod 9 in the guide groove 13. As the sampling bucket 7 gradually resets, the retractable reel 6 is driven to reel in the connecting rope 12, so that the guide plate 10 is reset, thereby facilitating the confinement of the sample in the sampling bucket 7.

[0026] The barrier is arranged on the rear side of the mounting column 1, and the barrier passes through the inner wall of the trough 8, and the sampling hopper 7 is slidably connected to the barrier, and one end of the barrier is located inside the trough 8 and fits the inner wall of the sampling hopper 7; the barrier includes a support plate 15, a special-shaped plate 16 and a push plate 17, one end of the support plate 15 is fixedly connected to the rear side of the mounting column 1, one end of the support plate 15 is fixedly connected to the special-shaped plate 16, the special-shaped plate 16 passes through the rear side of the sampling hopper 7 and extends to the inside of the trough 8, one end of the special-shaped plate 16 is fixedly connected to the push plate 17 near the inside of the trough 8, and the outer wall of the push plate 17 is adapted to the inner wall of the trough 8; start the motor 4 so that the output shaft of the motor 4 drives the connecting rod 5 to rotate counterclockwise, thereby The connecting rod 5 drives the sampling bucket 7 to rotate toward the rear side of the mounting column 1, and the sampling bucket 7 rotates on the outside of the special-shaped plate 16, so that the push plate 17 moves to the entrance of the trough 8, and the motor 4 is started again, so that the motor 4 drives the connecting rod 5 to rotate clockwise, so that the sampling bucket 7 is reset. At this time, the push plate 17 moves to the middle of the trough 8, so that the sampling bucket 7 is reset, and the sampling bucket 7 drives the guide plate 10 to dig and sample the slag on the external belt conveyor. In addition, when the external mobile device drives the mounting column 1 to move out of the belt conveyor, it can be rotated counterclockwise by the motor 4 again, so that when the sampling bucket 7 rotates counterclockwise, the push plate 17 will fully scrape the sample in the sampling bucket 7 out of the sampling bucket 7.

[0027] From the above, it can be seen that the specific implementation of the present invention is as follows: the mounting post 1 can be installed in an external mobile device through the mounting plate 2, and the motor 4 is started so that the output shaft of the motor 4 drives the connecting rod 5 to rotate counterclockwise, thereby driving the sampling bucket 7 to rotate toward the rear side of the mounting post 1. At this time, the connecting rod 5 also drives the reel-up wheel 6 to rotate counterclockwise, thereby unwinding the connecting rope 12, so that the outer wall of the connecting rope 12 slides on the outer wall of the guide wheel 18. Due to the weight of the guide plate 10 itself, the connecting rope 12 causes one end of the guide plate 10 to rotate inside the material trough 8, and the other end drives the fixed rod 9 to rotate downward inside the guide groove 13, and the fixed rod 9 drives the rotating ring 11 and the connecting rope 12 to rotate downward, thereby releasing the support for the guide plate 10, so that the other end of the guide plate 10 rotates to the bottom of the sampling bucket 7. At the same time, the sampling bucket 7 rotates outside the special-shaped plate 16 The push plate 17 moves to the entrance of the trough 8. When the external equipment drives the mounting column 1 to move to the external belt conveyor, the motor 4 is started again, so that the motor 4 drives the connecting rod 5 to rotate clockwise, so that the sampling bucket 7 is reset. At this time, the push plate 17 moves to the middle of the trough 8, so that the sampling bucket 7 drives the guide plate 10 to dig and sample the slag on the external belt conveyor. Due to the action of the protective box 14, the slag is prevented from affecting the movement of the fixed rod 9 inside the guide groove 13, and because the sampling bucket 7 is gradually reset, it drives the reel-and-unreel wheel 6 to reel in the connecting rope 12, so that the guide plate 10 is reset, thereby facilitating the sample to be confined in the sampling bucket 7. In addition, when the external moving device drives the mounting column 1 to move out of the belt conveyor, it can be rotated counterclockwise again by the motor 4, so that when the sampling bucket 7 rotates counterclockwise, the push plate 17 will fully scrape the sample in the sampling bucket 7 out of the sampling bucket 7.

[0028] The above is only an embodiment of the present invention, and the commonly known specific structures and characteristics of the scheme are not described in detail here. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, and these should also be regarded as the scope of protection of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection claimed by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. A sampling device for detecting soil contaminants, comprising a mounting column (1), with mounting plates (2) fixedly connected to both sides of the mounting column (1), characterized in that: A connecting plate (3) is fixedly connected to one side of the mounting column (1), and the same sampling hopper (7) is provided on both sides of the mounting column (1). A material trough (8) is opened on one side of the sampling hopper (7), and the sampling hopper (7) also includes a driving mechanism, a reeling mechanism, a material guide mechanism, a limiting member, a connecting member and a blocking member. The driving mechanism is arranged on one side of the connecting plate (3), and the driving mechanism passes through both sides of the mounting column (1). The top of the sampling hopper (7) is connected to the driving mechanism, the reeling mechanism is arranged on the driving mechanism, one end of the guiding mechanism is rotatably arranged at the bottom of the material trough (8), the limiting member is arranged at the bottom of the sampling hopper (7), the other end of the guiding mechanism passes through the limiting member, and the other end of the guiding mechanism is slidably connected to the limiting member, the connecting member is rotatably arranged at the other end of the guiding mechanism, one end of the connecting member is connected to the reeling mechanism, the blocking member is arranged on the rear side of the mounting column (1), and the blocking member passes through the inner wall of the material trough (8), and the sampling hopper (7) is slidably connected to the blocking member. The blocking member is located inside the material trough (8) and fits the inner wall of the sampling hopper (7).

2. The sampling device for detecting soil contaminants according to claim 1, characterized in that: The driving mechanism comprises a motor (4) and a connecting rod (5), wherein the motor (4) is mounted on one side of the connecting plate (3), and the output end of the motor (4) is fixedly connected to the connecting rod (5), and the outer wall of the connecting rod (5) can rotatably penetrate both sides of the mounting column (1), and both sides of the top of the sampling hopper (7) are fixedly connected to the outer wall of the connecting rod (5), and both sides of the sampling hopper (7) are close to both sides of the mounting column (1), and a gap is left between the bottom of the sampling hopper (7) and the bottom of the mounting column (1).

3. The sampling device for detecting soil contaminants according to claim 2, characterized in that: The rewinding and unwinding mechanism comprises a rewinding and unwinding wheel (6), two of which are provided, and the two rewinding and unwinding wheels (6) are respectively fixedly connected to both sides of the outer wall of the connecting rod (5).

4. The sampling device for detecting soil contaminants according to claim 1, characterized in that: The material guide mechanism comprises a fixed rod (9) and a material guide plate (10), one end of the material guide plate (10) is rotatably connected to the bottom of the material trough (8), and both sides of the other end of the material guide plate (10) are fixedly connected to the fixed rod (9).

5. The sampling device for detecting soil contaminants according to claim 4, characterized in that: The limiting member includes a guide groove (13), and two guide grooves (13) are provided. The two guide grooves (13) are respectively opened at the bottom of the sampling hopper (7), and the two guide grooves (13) are connected to the material trough (8). The two fixing rods (9) respectively pass through the two guide grooves (13).

6. The sampling device for detecting soil contaminants according to claim 4, characterized in that: The connecting member comprises a rotating ring (11), a connecting rope (12), a protective box (14) and a guide wheel (18). Two rotating rings (11) are provided. The two rotating rings (11) are rotatably connected to the outer walls of the two fixed rods (9) respectively. The outer walls of the rotating rings (11) are fixedly connected to the connecting rope (12). The two sides of the sampling hopper (7) are fixedly connected to the outer sides of the two fixed rods (9) respectively. The top of the protective box (14) is rotatably connected to the guide wheel (18). The outer wall of the connecting rope (12) passes through the protective box (14) and contacts the outer wall of the guide wheel (18), and one end of the connecting rope (12) is wound inside the rewinding and unwinding mechanism.

7. The sampling device for detecting soil contaminants according to claim 1, characterized in that: The barrier member comprises a support plate (15), a special-shaped plate (16) and a push plate (17), one end of the support plate (15) is fixedly connected to the rear side of the mounting column (1), one end of the support plate (15) is fixedly connected to the special-shaped plate (16), the special-shaped plate (16) passes through the rear side of the sampling hopper (7) and extends to the inside of the trough (8), one end of the special-shaped plate (16) is fixedly connected to the push plate (17) near the inside of the trough (8), and the outer wall of the push plate (17) is adapted to the inner wall of the trough (8).

Citation Information

Patent Citations

  • Residue soil sampling hopper, residual soil sampling device and shield tunneling machine

    CN220473016U