Reaction kettle pH value sampling device

By introducing components such as bevel rings and screws into the reactor, the problem that existing devices cannot be extracted in multiple layers is solved, and the accuracy of pH detection and the uniformity of reactant mixing are improved.

CN223217151UActive Publication Date: 2025-08-12WUHAI TAIMEI ENERGY SAVING & ENVIRONMENTAL PROTECTION MATERIALS CO LTD
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Patent Information

Application Number
CN202421300420.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-08-12
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing reactor sampling device cannot extract reactants at different levels, resulting in low pH detection accuracy.

Method used

A combination device including bevel ring, rotation shaft, stirring rod, screw and sampling pump is designed. The rotation shaft and stirring rod are meshed by bevel gear to mix reactants, and the sampling pump is driven up and down in the connecting pipe through the combination of screw and limit rod to move up and down in the connecting pipe for multi-layer extraction.

Benefits of technology

The extraction of reactants at different levels inside the reactor is achieved, which improves the accuracy of pH detection and the uniformity of reactants mixing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reaction kettle pH value sampling device which comprises a kettle body, a bevel gear ring is fixedly installed in the kettle body, a first connecting plate is fixedly installed on the outer wall of the kettle body, and the upper end face of the first connecting plate is fixedly connected with a second connecting plate through a lifting mechanism. A cover plate matched with the upper end surface of the kettle body is fixedly connected to the end part of the second connecting plate, a connecting pipe is rotatably mounted on the bottom wall of the cover plate in a penetrating manner, and a plurality of sampling holes communicated with the interior are formed in the outer wall of the connecting pipe. By arranging the screw, the limiting rod moving sleeve, the connecting rod and other components, the screw can drive the moving sleeve to move through matching with the limiting rod when rotating, and the moving sleeve drives the sampling pump to move through matching with the connecting rod, so that the sampling pump can drive the inlet pipe of the sampling pump to move up and down in the connecting pipe; therefore, reactants at different levels can be extracted, and the accuracy of pH value detection is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sampling devices, in particular to a pH sampling device for a reactor. Background Art

[0002] A reactor is a device used for chemical reactions. It is a comprehensive reaction vessel that can achieve heating, evaporation, cooling and low-speed mixing functions according to process requirements. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization and condensation.

[0003] When reactants react within a reactor, a sampling device is needed to extract the reactants within the reactor to test their pH. Most existing sampling devices for reactors are unable to extract reactants from different layers within the reactor, significantly reducing the accuracy of the pH test and limiting their practicality. Therefore, a new design for a reactor pH sampling device is needed to address these issues. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a pH sampling device for a reactor.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A pH sampling device for a reactor, comprising a reactor body, a bevel gear ring fixedly installed inside the reactor body, a first connecting plate fixedly installed on the outer wall of the reactor body, the upper end surface of the first connecting plate fixedly connected to the second connecting plate by a lifting mechanism, the end of the second connecting plate fixedly connected to a cover plate matched with the upper end surface of the reactor body, a connecting pipe is rotatably installed through the bottom wall of the cover plate, a plurality of sampling holes communicating with the interior are opened on the outer wall of the connecting pipe, two rotating shafts are rotatably installed on the outer wall of the connecting pipe through a connecting sleeve, the outer walls of the two rotating shafts are connected to the bevel gear ring by a rotating mechanism, and the two rotating shafts are fixedly connected to the bevel gear ring by a rotating mechanism. The outer wall of the shaft is fixedly mounted with a plurality of stirring rods through a mounting sleeve, the upper end surface of the cover plate is fixedly mounted with a first motor through a supporting mechanism, the outer wall of the output shaft of the first motor is connected to the connecting pipe through a transmission mechanism, the upper end surface of the cover plate is rotatably mounted with a screw through a lifting frame, the upper end surface of the lifting frame is fixedly mounted with a second motor connected to the screw, a moving sleeve is threadedly mounted on the outer wall of the screw, a limiting rod is fixedly mounted inside the lifting frame, the limiting rod slides through the moving sleeve, the outer wall of the moving sleeve is fixedly connected with a sampling pump through a connecting mechanism, and the sampling pump inlet pipe extends to the inside of the connecting pipe.

[0007] Preferably, the lifting mechanism includes a cylinder fixedly mounted on the upper end surface of the first connecting plate, and the telescopic end of the cylinder is fixedly connected to the bottom wall of the second connecting plate.

[0008] Preferably, the rotating mechanism comprises a bevel gear fixedly mounted on the outer wall of the rotating shaft, and the bevel gear is meshed with a bevel gear ring.

[0009] Preferably, the support mechanism includes a support plate fixedly mounted on the upper end surface of the cover plate, and the first motor is fixedly mounted on the upper end surface of the support plate.

[0010] Preferably, the transmission mechanism includes a pulley fixedly mounted on the connecting tube and the outer wall of the output shaft of the first motor, and the two pulleys are connected for transmission via a belt.

[0011] Preferably, the connection mechanism includes a connection rod fixedly mounted on the outer wall of the movable sleeve, and an end portion of the connection rod is fixedly connected to the outer wall of the sampling pump.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up components such as a screw, a limit rod, a movable sleeve and a connecting rod, the screw can drive the movable sleeve to move by cooperating with the limit rod when rotating, and the movable sleeve drives the sampling pump to move by cooperating with the connecting rod. As a result, the sampling pump can drive its inlet pipe to move up and down inside the connecting pipe, thereby extracting reactants at different levels and increasing the accuracy of pH detection.

[0014] 2. By setting up components such as a connecting pipe, a rotating shaft, a bevel gear ring and a bevel gear, when the connecting pipe rotates, the bevel gear and the bevel gear ring can be engaged, thereby allowing the bevel gear to drive the rotating shaft to rotate, and the rotating shaft then drives multiple stirring rods to rotate, thereby stirring and mixing the reactants inside the kettle body, avoiding the acoustic detection effect of insufficient mixing of the reactants inside. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural diagram of a pH sampling device for a reactor proposed by the present invention;

[0016] Figure 2 for Figure 1 Schematic diagram of the vertical cross-section structure;

[0017] Figure 3 This is a side structural diagram of a pH sampling device for a reactor proposed by the present invention;

[0018] Figure 4 for Figure 1 A schematic diagram of the structure enlargement at point A;

[0019] Figure 5 for Figure 2 Schematic diagram of the enlarged structure at point B in FIG.

[0020] In the figure: 1 kettle body, 2 bevel gear ring, 3 first connecting plate, 4 cylinder, 5 second connecting plate, 6 cover plate, 7 connecting pipe, 8 connecting sleeve, 9 rotating shaft, 10 bevel gear, 11 mounting sleeve, 12 stirring rod, 13 support plate, 14 first motor, 15 pulley, 16 lifting frame, 17 screw, 18 second motor, 19 limit rod, 20 movable sleeve, 21 connecting rod, 22 sampling pump. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] Reference Figure 1-5 , a pH sampling device for a reactor, comprising a kettle body 1, a bevel gear ring 2 is fixedly installed inside the kettle body 1, a first connecting plate 3 is fixedly installed on the outer wall of the kettle body 1, and the upper end surface of the first connecting plate 3 is fixedly connected to the second connecting plate 5 through a lifting mechanism; the lifting mechanism comprises a cylinder 4 fixedly installed on the upper end surface of the first connecting plate 3, the telescopic end of the cylinder 4 is fixedly connected to the bottom wall of the second connecting plate 5, the end of the second connecting plate 5 is fixedly connected to a cover plate 6 that cooperates with the upper end surface of the kettle body 1, a connecting pipe 7 is rotatably installed through the bottom wall of the cover plate 6, a plurality of sampling holes connected to the interior are opened on the outer wall of the connecting pipe 7, two rotating shafts 9 are rotatably installed on the outer wall of the connecting pipe 7 through a connecting sleeve 8, the outer walls of the two rotating shafts 9 are connected to the bevel gear ring 2 through a rotating mechanism, and the rotating mechanism comprises a bevel gear 10 fixedly installed on the outer wall of the rotating shaft 9, and the bevel gear 10 is meshed with the bevel gear ring 2.

[0023] The outer walls of the two rotating shafts 9 are fixedly mounted with multiple stirring rods 12 through mounting sleeves 11. The upper end surface of the cover plate 6 is fixedly mounted with a first motor 14 through a supporting mechanism. The supporting mechanism includes a supporting plate 13 fixedly mounted on the upper end surface of the cover plate 6. The first motor 14 is fixedly mounted on the upper end surface of the support plate 13. The outer wall of the output shaft of the first motor 14 is connected to the connecting pipe 7 through a transmission mechanism. The transmission mechanism includes a pulley 15 fixedly mounted on the connecting pipe 7 and the outer wall of the output shaft of the first motor 14. The two pulleys 15 are connected for transmission through a belt.

[0024] A screw 17 is rotatably installed on the upper end surface of the cover plate 6 through the lifting frame 16, and a second motor 18 connected to the screw 17 is fixedly installed on the upper end surface of the lifting frame 16. A movable sleeve 20 is threadedly installed on the outer wall of the screw 17. A limit rod 19 is fixedly installed inside the lifting frame 16, and the limit rod 19 slides through the movable sleeve 20. The limit rod 19 can limit the movable sleeve 20 so that the movable sleeve 20 can only move axially along the outer wall of the screw 17. The outer wall of the movable sleeve 20 is fixedly connected to the sampling pump 22 through a connecting mechanism. The connecting mechanism includes a connecting rod 21 fixedly installed on the outer wall of the movable sleeve 20, and the end of the connecting rod 21 is fixedly connected to the outer wall of the sampling pump 22. The inlet pipe of the sampling pump 22 extends to the inside of the connecting pipe 7.

[0025] When the present invention is in use, the cylinder 4 can drive the cover plate 6 to move upward through the cooperation of the second connecting plate 5, and then the reactant can be poured into the interior of the kettle body 1. Then, the cylinder 4 drives the cover plate 6 to move downward through the cooperation of the second connecting plate 5 to cover the upper end surface of the kettle body 1. Before sampling and testing the pH value of the reactant, the first motor 14 can drive the connecting pipe 7 to rotate through two pulleys 15 connected by a belt, and the connecting pipe 7 then drives the two rotating shafts 9 to rotate through the cooperation of the connecting sleeve 8. At this time, the two rotating shafts 9 can respectively drive the bevel gear 10 on the same side to engage with the bevel gear ring 2, thereby making the bevel gear 10 drive the rotating shaft 9 to rotate, and the rotating shaft 9 then drives multiple stirring rods 12 to rotate, so that the reactants inside the kettle body 1 can be stirred and mixed, avoiding insufficient mixing of the reactants inside it, and preventing affecting the accuracy of pH detection.

[0026] When sampling, the second motor 18 drives the screw 17 to rotate. When the screw 17 rotates, it can drive the movable sleeve 20 to move by cooperating with the limit rod 19. The movable sleeve 20 then drives the sampling pump 22 to move by cooperating with the connecting rod 21. In this way, the sampling pump 22 can drive its inlet pipe inside the connecting pipe 7, and the reactants can enter the connecting pipe 7 through multiple sampling holes. Then the sampling pump 22 can sample the reactants inside the connecting pipe 7 through its inlet pipe, and under the drive of the screw 17, the sampling pump 22 can drive its inlet pipe to move up and down inside the connecting pipe 7, thereby extracting reactants at different levels, thereby increasing the accuracy of pH detection.

[0027] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A reactor pH sampling device, characterized by: The invention comprises a kettle body (1), wherein a conical gear ring (2) is fixedly installed inside the kettle body (1), a first connecting plate (3) is fixedly installed on the outer wall of the kettle body (1), the upper end surface of the first connecting plate (3) is fixedly connected to a second connecting plate (5) through a lifting mechanism, the end of the second connecting plate (5) is fixedly connected to a cover plate (6) that matches the upper end surface of the kettle body (1), a connecting pipe (7) is rotatably installed through the bottom wall of the cover plate (6), a plurality of sampling holes communicating with the interior are opened on the outer wall of the connecting pipe (7), two rotating shafts (9) are rotatably installed on the outer wall of the connecting pipe (7) through a connecting sleeve (8), the outer walls of the two rotating shafts (9) are connected to the conical gear ring (2) through a rotating mechanism, and the outer walls of the two rotating shafts (9) are fixedly installed with a plurality of A stirring rod (12) is provided. A first motor (14) is fixedly installed on the upper end surface of the cover plate (6) through a supporting mechanism. The outer wall of the output shaft of the first motor (14) is connected to the connecting pipe (7) through a transmission mechanism. A screw (17) is rotatably installed on the upper end surface of the cover plate (6) through a lifting frame (16). A second motor (18) connected to the screw (17) is fixedly installed on the upper end surface of the lifting frame (16). A movable sleeve (20) is threadedly installed on the outer wall of the screw (17). A limiting rod (19) is fixedly installed inside the lifting frame (16). The limiting rod (19) slides through the movable sleeve (20). The outer wall of the movable sleeve (20) is fixedly connected to a sampling pump (22) through a connecting mechanism. The inlet pipe of the sampling pump (22) extends to the inside of the connecting pipe (7).

2. A reactor pH sampling device according to claim 1, characterized in that: The lifting mechanism comprises a cylinder (4) fixedly mounted on the upper end surface of the first connecting plate (3), and the telescopic end of the cylinder (4) is fixedly connected to the bottom wall of the second connecting plate (5).

3. A reactor pH sampling device according to claim 2, characterized in that: The rotating mechanism comprises a bevel gear (10) fixedly mounted on the outer wall of the rotating shaft (9), and the bevel gear (10) is meshed with the bevel gear ring (2).

4. A reactor pH sampling device according to claim 3, characterized in that: The support mechanism comprises a support plate (13) fixedly mounted on the upper end surface of the cover plate (6), and the first motor (14) is fixedly mounted on the upper end surface of the support plate (13).

5. The pH sampling device for a reactor according to claim 4, characterized in that: The transmission mechanism comprises a pulley (15) fixedly mounted on the connecting pipe (7) and the outer wall of the output shaft of the first motor (14), and the two pulleys (15) are connected for transmission via a belt.

6. The pH sampling device for a reactor according to claim 5, characterized in that: The connection mechanism comprises a connection rod (21) fixedly mounted on the outer wall of the moving sleeve (20), and an end of the connection rod (21) is fixedly connected to the outer wall of the sampling pump (22).