LED tunnel lamp aging test system

Abstract

The utility model discloses an LED tunnel lamp aging test system, which comprises an LED lamp aging placement frame, a supporting table, a mounting plate, a supporting hydraulic rod, an AGV and a fence, the LED lamp aging placing rack is mounted on the inner side of the fence; supporting tables are arranged on the left side and the right side of the LED lamp aging placing frame correspondingly. A mounting plate is arranged on the top surface of the supporting table; a supporting hydraulic rod is mounted on the top surface of the mounting plate; the output end of the supporting hydraulic rod faces the LED lamp aging placing frame and supports the bottom face of the LED lamp aging placing frame. The AGV is used for transporting the LED lamp aging placement rack; a jacking hydraulic rod is mounted on the top surface of the AGV; the output end of the jacking hydraulic rod faces the top face of the AGV and is provided with a supporting plate. The LED lamp aging placing frame is placed on the top face of the supporting plate and transported by the AGV to enter or leave the fence. According to the utility model, the LED tunnel lamp is placed through the LED lamp aging placing rack, and the AGV is arranged to transport the LED lamp aging placing rack to enter or leave the fence for aging test, so that the efficiency of the aging test is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of LED tunnel lamp production, and in particular to an LED tunnel lamp aging test system. Background Art

[0002] LED tunnel lights are specially designed for tunnel lighting. They use light-emitting diodes (LEDs) as their light source and offer significant advantages such as energy saving, high efficiency, long life, and excellent color rendering. They provide uniform, bright illumination in tunnels, improving driving safety and comfort while reducing lighting energy consumption and maintenance costs.

[0003] Burn-in testing is crucial in the production of LED tunnel lights. Burn-in testing can identify potential quality issues in advance, ensuring the stability and reliability of the lights in actual use. However, existing LED tunnel light production lines lack intelligent automation, relying primarily on manual operations and traditional production equipment. This results in a cumbersome burn-in testing process and a heavy logistics workload for the LED tunnel lights. Various steps in the production process, including burn-in testing, lack effective automation and coordination, extending production cycles and failing to meet the growing market demand for LED tunnel lights. Furthermore, the inability of production lines to intelligently optimize production processes and resource allocation results in waste of raw materials and energy, increasing production costs. Utility Model Content

[0004] The purpose of this utility model is to provide an LED tunnel light aging test system that can realize the automatic logistics transportation of LED tunnel light aging test, ensure that the LED light aging placement rack can enter and leave the aging test area in a timely and orderly manner, shorten the logistics transportation time of the entire aging test process, and improve the economic benefits of production. The specific technical solution is as follows:

[0005] An LED tunnel lamp aging test system includes an LED lamp aging placement rack, a support table, a mounting plate, a supporting hydraulic rod, an AGV and a fence;

[0006] The LED lamp aging rack is installed on the inner side of the fence; support platforms are respectively provided on the left and right sides of the LED lamp aging rack; a mounting plate is provided on the top surface of the support platform, and a supporting hydraulic rod is installed on the top surface of the mounting plate; the output end of the supporting hydraulic rod faces the LED lamp aging rack and supports the bottom surface of the LED lamp aging rack; the AGV is used to transport the LED lamp aging rack; a lifting hydraulic rod is installed on the top surface of the AGV; the output end of the lifting hydraulic rod faces the top surface of the AGV and is installed with a support plate; the LED lamp aging rack is placed on the top surface of the support plate and is transported by the AGV into or out of the fence.

[0007] Preferably, the LED lamp aging placement rack includes a placement rack support rod, a layer plate, a partition and a back baffle; the placement rack support rods are respectively provided at both ends of the layer plate, and the two ends of the layer plate are respectively connected to the placement rack support rods; a partition is provided on the top surface of the layer plate, and a back baffle is provided at the rear end.

[0008] Preferably, a U-shaped plate is installed on the bottom surface of the LED lamp aging placement rack; the U-shaped plate opens downward, and the top surface is connected to the bottom surface of the LED lamp aging placement rack.

[0009] Preferably, a placement rack positioning plate is provided on the top surface of the support plate; when the LED lamp aging placement rack is placed on the top surface of the support plate, the placement rack positioning plate is located at the front and rear sides of the LED lamp aging placement rack.

[0010] Preferably, it also includes a rotating shaft and a rotating shaft support rod; both ends of the rotating shaft support rod are respectively connected to the placement rack support rod; one end of the rotating shaft is connected to the middle part of the rotating shaft support rod, and the other end is connected to the layer plate.

[0011] Preferably, it also includes a knob; one end of the rotating shaft connected to the middle part of the rotating shaft support rod passes through the rotating shaft support rod and is installed with a knob.

[0012] Preferably, it also includes a fixing pin; the sides of the layer plate and the placement rack support rod are respectively provided with pin holes, and the fixing pin passes through the pin holes on the sides of the layer plate and the placement rack support rod to fix the layer plate to the inner side of the placement rack support rod.

[0013] Preferably, two LED lamp aging racks are provided on the top surface of the AGV; and the back baffles of the two LED lamp aging racks provided on the top surface of the AGV are located on the inner side of the AGV.

[0014] Compared with the existing technology, the utility model has the following beneficial effects:

[0015] This utility model uses an LED lamp aging rack to place LED tunnel lamps, and uses an AGV to transport the LED lamp aging racks into or out of the fence for aging testing, thereby improving the efficiency of aging testing. The high speed and accuracy of AGV transportation ensure that the LED lamp aging racks can enter and leave the aging test area in a timely and orderly manner, avoiding the waiting and confusion associated with traditional transportation methods, shortening the logistics and transportation time required for the entire aging test process, eliminating the need for workers to perform heavy lifting, reducing fatigue and errors caused by manual operation, and at the same time reducing labor costs and improving the economic benefits of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly describes the drawings required for describing the embodiments. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0017] Figure 1 It is a structural diagram of the present utility model.

[0018] Figure 2 This is a side view of the LED lamp aging placement rack of the utility model placed on an AGV.

[0019] Figure 3 This is a front view of the LED lamp aging placement rack of the utility model placed on the AGV.

[0020] Figure 4 It is a structural schematic diagram of the LED lamp aging placement rack of the present invention.

[0021] Figure 5 This is a partial schematic diagram of the LED lamp aging placement rack of the present invention being placed on an AGV.

[0022] Figure 6 It is a schematic diagram of a hydraulic rod supporting an LED lamp aging placement rack according to the present invention.

[0023] Figure 7 It is a connection diagram of the rotating shaft of the utility model.

[0024] Description of main reference numerals:

[0025] 1-LED lamp aging placement rack, 2-support table, 3-mounting plate, 4-support hydraulic rod, 5-AGV, 6-fence, 7-lifting hydraulic rod, 8-support plate, 9-placement rack support rod, 10-layer plate, 11-knob, 12-partition, 13-back baffle, 14-placement rack positioning plate, 15-U-shaped plate, 16-rotating shaft support rod, 17-fixing pin, 18-rotating shaft. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "top", "bottom", "top surface", "bottom surface", "inside", "outside", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0028] In the description of this utility model, "several" means one or more, "more" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The terms "first," "second," and "third" are used solely for descriptive purposes and to distinguish technical features, and are not to be construed as indicating or implying relative importance, or implicitly specifying the number or order of the technical features indicated.

[0029] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "set" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium, or they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances. The following describes an embodiment of the present invention based on its overall structure.

[0030] Example 1

[0031] As shown in the figure, an LED tunnel lamp aging test system includes an LED lamp aging placement rack, a support table, a mounting plate, a supporting hydraulic rod, an AGV and a fence;

[0032] The LED lamp aging rack is installed on the inner side of the fence; support platforms are respectively provided on the left and right sides of the LED lamp aging rack; a mounting plate is provided on the top surface of the support platform, and a supporting hydraulic rod is installed on the top surface of the mounting plate; the output end of the supporting hydraulic rod faces the LED lamp aging rack and supports the bottom surface of the LED lamp aging rack; the AGV is used to transport the LED lamp aging rack; a lifting hydraulic rod is installed on the top surface of the AGV; the output end of the lifting hydraulic rod faces the top surface of the AGV and is installed with a support plate; the LED lamp aging rack is placed on the top surface of the support plate and is transported by the AGV into or out of the fence.

[0033] Next, the working principle of this embodiment is described in detail to enable those skilled in the art to better understand the present invention:

[0034] The AGV is an automated guided vehicle (AGV), also known as an automatic guided transport vehicle or an automatic guided transport vehicle, and is used to transport LED lamp aging racks. The LED lamp aging rack is used to place LED tunnel lights, and multiple LED lamp aging racks can be placed inside the fence. The supporting hydraulic rod is used to support the LED lamp aging rack. After the AGV transports the LED lamp aging rack to the inside of the fence, it moves between the two support platforms; at this time, the jacking hydraulic rod extends outward to lift the LED lamp aging rack; then the supporting hydraulic rod extends outward to the bottom surface of the LED lamp aging rack to support the LED lamp aging rack; the LED lamp aging rack remains in the fence for aging testing. After the aging test is completed, the AGV moves to the bottom of the LED lamp aging rack again, the jacking hydraulic rod extends outward, the supporting hydraulic rod is retracted, and the LED lamp aging rack is placed on the top surface of the support plate. It is then transported out of the fence by the AGV to enter the next process.

[0035] Example 2

[0036] This embodiment differs from embodiment 1 in that the LED lamp aging rack includes a rack support rod, a shelf, a partition, and a back baffle; the shelf support rods are provided at both ends of the shelf, and the two ends of the shelf are connected to the rack support rods; a partition is provided on the top surface of the shelf, and a back baffle is provided at the rear end. The shelf is used to place LED tunnel lights, and multiple shelves are provided on the shelf support rods. Each shelf constitutes a layer of position for placing LED tunnel lights, forming a multi-layer bracket. The partition acts as a partition, and multiple partitions are provided horizontally on the top surface of the shelf. A placement groove is formed between two partitions, and the LED tunnel lights are placed in the placement groove. The back baffle acts as a barrier to prevent the LED tunnel lights from sliding off the shelf.

[0037] The working principle of this embodiment is the same as that of embodiment 1.

[0038] Example 3

[0039] This embodiment differs from Example 2 in that a U-shaped plate is installed on the bottom surface of the LED lamp aging rack; the U-shaped plate opens downward, and its top surface is connected to the bottom surface of the LED lamp aging rack. The U-shaped plate provides support. When the LED lamp aging rack is placed on the AGV, the bottom plate of the U-shaped plate is supported by the support plate. When the LED lamp aging rack is placed on the support hydraulic rod, the output end of the support hydraulic rod is located in the middle of the U-shaped plate, supporting the LED lamp aging rack.

[0040] The working principle of this embodiment is the same as that of embodiment 1.

[0041] Example 4

[0042] This embodiment differs from Example 3 in that a rack positioning plate is provided on the top surface of the support plate. When the LED lamp aging rack is placed on top of the support plate, the rack positioning plates are located at the front and rear sides of the rack. The positioning plates ensure the rack's accurate position on the AGV and prevent it from shaking or shifting during transportation.

[0043] The working principle of this embodiment is the same as that of embodiment 1.

[0044] Example 5

[0045] This embodiment differs from Example 4 in that it further includes a rotating shaft and a rotating shaft support rod; the ends of the rotating shaft support rod are connected to the support rods of the placement rack; one end of the rotating shaft is connected to the middle of the rotating shaft support rod, and the other end is connected to the shelf. The rotating shaft is used to rotate the shelf, making it easier for workers to remove the LED tunnel light from the shelf. When the LED tunnel light needs to be removed, the shelf is rotated, and the box below the shelf can be used to catch the LED tunnel light that has slipped out.

[0046] The working principle of this embodiment is the same as that of embodiment 1.

[0047] Example 6

[0048] This embodiment differs from the fifth embodiment in that it further comprises a knob; one end of the shaft connected to the middle of the shaft support rod passes through the shaft support rod and is provided with a knob. The knob is used to rotate the shelf, making it easier for the operator to rotate the shelf.

[0049] The working principle of this embodiment is the same as that of embodiment 1.

[0050] Example 7

[0051] This embodiment differs from Example 6 in that it further includes a fixing pin. The shelf and the shelf support rod each have a pin hole formed on their sides. The fixing pin passes through the pin hole in each of the shelf and the shelf support rod, securing the shelf to the inside of the shelf support rod. The fixing pin is used to secure the shelf, preventing it from rotating during operation. When the shelf needs to be rotated, the fixing pin is removed from the pin hole.

[0052] The working principle of this embodiment is the same as that of embodiment 1.

[0053] Example 8

[0054] This embodiment differs from Example 7 in that two LED lamp aging racks are provided on the top surface of the AGV; the back panels of the two LED lamp aging racks are located on the inner side of the AGV. The two LED lamp aging racks on the top surface of the AGV improve the AGV's transportation efficiency, allowing more racks to be transported at a time, saving time and costs. The back panels of the LED lamp aging racks are located on the inner side of the AGV, making it easier for workers to access the LED tunnel lights placed inside the LED lamp aging racks.

[0055] The working principle of this embodiment is the same as that of embodiment 1.

[0056] In summary, the present invention improves the efficiency of aging testing by placing LED tunnel lights on LED lamp aging racks and setting up AGVs to transport the LED lamp aging racks into or out of the fence for aging testing. The high speed and accuracy of AGV transportation ensure that the LED lamp aging racks can enter and leave the aging test area in a timely and orderly manner, avoiding the waiting and confusion associated with traditional transportation methods, shortening the logistics and transportation time required for the entire aging test process, eliminating the need for workers to perform heavy lifting, reducing fatigue and errors caused by manual operation, and at the same time reducing labor costs and improving the economic benefits of production.

[0057] The foregoing descriptions of specific exemplary embodiments of the present invention are for the purpose of illustration and description. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials or characteristics described can be combined in an appropriate manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can make modifications, substitutions, variations and various different choices and changes to the embodiments without creative contribution as needed after reading this specification without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. An LED tunnel lamp aging test system, characterized in that: Includes LED lamp aging rack, support table, mounting plate, supporting hydraulic rod, AGV and fence; The LED lamp aging rack is installed on the inner side of the fence; support platforms are respectively provided on the left and right sides of the LED lamp aging rack; a mounting plate is provided on the top surface of the support platform, and a supporting hydraulic rod is installed on the top surface of the mounting plate; the output end of the supporting hydraulic rod faces the LED lamp aging rack and supports the bottom surface of the LED lamp aging rack; the AGV is used to transport the LED lamp aging rack; a lifting hydraulic rod is installed on the top surface of the AGV; the output end of the lifting hydraulic rod faces the top surface of the AGV and is installed with a support plate; the LED lamp aging rack is placed on the top surface of the support plate and is transported by the AGV into or out of the fence.

2. The LED tunnel lamp aging test system according to claim 1, characterized in that: The LED lamp aging placement rack includes a placement rack support rod, a layer plate, a partition and a back baffle; the placement rack support rods are respectively provided at both ends of the layer plate, and the two ends of the layer plate are respectively connected to the placement rack support rods; a partition is provided on the top surface of the layer plate, and a back baffle is provided at the rear end.

3. The LED tunnel lamp aging test system according to claim 1, characterized in that: A U-shaped plate is installed on the bottom surface of the LED lamp aging placement rack; the U-shaped plate opens downward, and the top surface is connected to the bottom surface of the LED lamp aging placement rack.

4. The LED tunnel lamp aging test system according to claim 1, characterized in that: A placement rack positioning plate is provided on the top surface of the support plate; when the LED lamp aging placement rack is placed on the top surface of the support plate, the placement rack positioning plates are located at the front and rear sides of the LED lamp aging placement rack.

5. The LED tunnel lamp aging test system according to claim 1, characterized in that: It also includes a rotating shaft and a rotating shaft support rod; both ends of the rotating shaft support rod are respectively connected to the placement rack support rod; one end of the rotating shaft is connected to the middle part of the rotating shaft support rod, and the other end is connected to the layer plate.

6. The LED tunnel lamp aging test system according to claim 5, characterized in that: It also includes a knob; one end of the rotating shaft connected to the middle part of the rotating shaft support rod passes through the rotating shaft support rod and is installed with a knob.

7. The LED tunnel lamp aging test system according to claim 2, characterized in that: It also includes a fixing pin; the sides of the layer plate and the placement rack support rod are respectively provided with pin holes, and the fixing pin passes through the pin holes on the sides of the layer plate and the placement rack support rod to fix the layer plate on the inner side of the placement rack support rod.

8. The LED tunnel lamp aging test system according to claim 1, characterized in that: Two LED lamp aging racks are arranged on the top surface of the AGV; the back baffles of the two LED lamp aging racks arranged on the top surface of the AGV are located on the inner side of the AGV.

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