Automatic plate inserting machine for magnetic ring inductor

Abstract

The utility model relates to the technical field of magnetic ring assembly, and discloses an automatic plate inserting machine of a magnetic ring inductor. The automatic plate inserting machine comprises a plate inserting machine shell, a plate inserting machine base, a feeding mechanism, a transferring mechanism, a plate pressing mechanism, a foot cutting wire pressing mechanism and a plate inserting and feeding mechanism. The feeding mechanism, the transfer rack, the pressing plate mechanism and the foot wire pressing and cutting mechanism are all installed on the plate inserting machine base, the feeding mechanism is connected with the pressing plate mechanism through the feeding mechanical arm, the pressing plate mechanism is connected with the foot wire pressing and cutting mechanism through the transfer mechanical arm, and the foot wire pressing and cutting mechanism is connected with the discharging mechanical arm. The feeding mechanical arm and the transverse moving structure are both installed on the transferring rack, and the transferring mechanical arm and the discharging mechanical arm are both installed on the transferring rack through the transverse moving structure. According to the automatic plate inserting device, automatic plate inserting of the magnetic rings and cutting of overlong leg wires can be achieved, the lengths of the four cut leg wires are consistent, the technological requirements are met, the labor cost is reduced, and the qualified rate and the production efficiency of the magnetic rings are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic ring assembly, in particular to an automatic board inserting machine for magnetic ring inductors. Background Art

[0002] During the production process of magnetic rings, an insert plate must be pressed into the ring from the top, and the excess leg wire must be trimmed. Currently, this process is typically performed manually, which is difficult, time-consuming, and labor-intensive. Furthermore, since the ring has four leg wires, manual shortening can lead to uneven lengths. This can also result in the leg wires not meeting process requirements, reducing the magnetic ring's pass rate. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and to provide an automatic board inserting machine for magnetic ring inductors.

[0004] The purpose of the utility model is achieved through the following technical solutions: the automatic board inserting machine of magnetic ring inductor includes a board inserting machine shell, a board inserting machine base, a feeding mechanism, a transfer mechanism, a pressure plate mechanism, a pressing and cutting line mechanism and a board inserting feeding mechanism, the transfer mechanism includes a transfer frame, a loading robot, a transverse structure, a transfer robot and a blanking robot, the board inserting machine shell is connected to the board inserting machine base, the feeding mechanism, the transfer frame, the pressure plate mechanism and the pressing and cutting line mechanism are all installed on the board inserting machine base, the feeding mechanism is connected to the pressure plate mechanism through the loading robot, the pressure plate mechanism is connected to the pressing and cutting line mechanism through the transfer robot, the pressing and cutting line mechanism is connected to the blanking robot, the loading robot and the transverse structure are both installed on the transfer frame, and the transfer robot and the blanking robot are both installed on the transfer frame through the transverse structure.

[0005] A better choice is that the pressing and cutting foot line mechanism includes a pressing structure and a clamping and cutting foot structure, and the pressing structure is installed on the board inserting machine base through the clamping and cutting foot structure.

[0006] A better choice, the clamping and cutting foot structure includes a first foot line cutting component, a first foot line clamping component, a second foot line cutting component, a second foot line clamping component, a foot line clamping and cutting base, a third foot line clamping component, a fourth foot line clamping component, a foot line clamping and cutting guide block and a positioning frame, the foot line clamping and cutting guide block is provided with a foot line clamping cross guide groove and a cutter guide groove, the first foot line clamping component, the second foot line clamping component, the third foot line clamping component and the fourth foot line clamping component are respectively slidably mounted on the foot line clamping cross guide groove. The four ends of the guide groove, the first foot line clamping assembly, the second foot line clamping assembly, the third foot line clamping assembly, the fourth foot line clamping assembly and the foot line clamping and cutting guide block constitute a foot line clamping hole, the first foot line cutting assembly and the second foot line cutting assembly are respectively slidably installed at the two ends of the cutter guide groove, the positioning frame is installed on the top of the foot line clamping and cutting guide block, the foot line clamping and cutting guide block is installed on the foot line clamping and cutting base, and the foot line clamping and cutting base is installed on the board inserter base.

[0007] A better choice is that the clamping structure includes a second clamping cylinder, a second clamping block, a second guide rod and a clamping base, the clamping base is installed on the clamping and cutting foot structure through the second guide rod, the second clamping cylinder is installed on the clamping base, the second clamping cylinder is connected to the second clamping block, the second clamping block is slidably connected to the second guide rod, and the second clamping block corresponds to the clamping and cutting foot structure.

[0008] A better choice is that the loading robot includes a clamping structure, a longitudinal moving structure and a loading transverse moving structure, the clamping structure is installed on the loading transverse moving structure through the longitudinal moving structure, and the loading transverse moving structure is installed on the transfer rack.

[0009] A better choice is that the clamping structure includes a magnetic ring clamp, a clamping cylinder, a buffer base, a first pressure block, a buffer spring, a first clamping cylinder and a longitudinal cylinder base, the magnetic ring clamp is installed on the clamping cylinder, the clamping cylinder is installed on the first clamping cylinder, the first clamping cylinder is slidably installed on the longitudinal cylinder base, the telescopic rod of the first clamping cylinder is connected to the longitudinal cylinder base, the longitudinal cylinder base is installed on the longitudinal moving structure, one end of the buffer base is installed on the clamping cylinder, the first pressure block is slidably installed on the other end of the buffer base, the first pressure block is located between the magnetic ring clamps, and the first pressure block is abutted against the clamping cylinder through the buffer spring.

[0010] A better choice is that the pressure plate mechanism includes a pressure plate base, a magnetic ring clamp, a plate pressure block, a first guide rod, a screw, a pressure plate motor base and a pressure plate drive motor, the magnetic ring clamp is installed on the plate machine base through the pressure plate base, the magnetic ring clamp is respectively connected to the plate feeding mechanism and the feeding mechanism, the pressure plate motor base is installed on the pressure plate base through the first guide rod, the plate pressure block is slidably installed on the first guide rod, the pressure plate drive motor is installed on the pressure plate motor base, the pressure plate drive motor is connected to the screw, and the screw is connected to the plate pressure block through a thread, and the magnetic ring clamp corresponds to the plate pressure block, the loading robot and the transfer robot respectively.

[0011] A better choice is that the feeding mechanism includes a feeding frame, a conveyor belt motor, a first driving synchronous wheel, a first synchronous belt, a material clamp and a first driven synchronous wheel. The conveyor belt motor is connected to the first driving synchronous wheel, and the first driving synchronous wheel is connected to the first driven synchronous wheel through the first synchronous belt. The material clamp is evenly installed on the first synchronous belt, the conveyor belt motor, the first driving synchronous wheel and the first driven synchronous wheel are all installed on the feeding frame, and the feeding frame is installed on the base of the inserting machine, and the material clamp corresponds to the loading robot.

[0012] The lifting mechanism comprises a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism,

[0013] The present invention has the following advantages and beneficial effects compared to the prior art:

[0014] The utility model can realize automatic plate insertion of magnetic rings and shortening of overlong leg lines through the plate inserting machine shell, plate inserting machine base, feeding mechanism, transfer mechanism, pressing plate mechanism, foot line pressing and cutting mechanism and plate inserting feeding mechanism. The lengths of the four leg lines after shortening are consistent, which meets the process requirements, reduces labor costs, and improves the qualification rate and production efficiency of magnetic rings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the automatic board inserting machine for magnetic ring inductors of the present invention;

[0016] Figure 2 This is a schematic diagram of the internal structure of the automatic inserting machine for magnetic ring inductors of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the automatic inserting machine for magnetic ring inductors of the utility model;

[0018] Figure 4 This is a schematic diagram of the feeding mechanism of the automatic inserting machine for magnetic ring inductors of the utility model;

[0019] Figure 5 This is a schematic diagram of the transfer mechanism of the automatic inserting machine for magnetic ring inductors of the utility model;

[0020] Figure 6 This is a schematic diagram of the transverse movement structure of the automatic plate inserting machine for magnetic ring inductors of the utility model;

[0021] Figure 7 This is a schematic diagram of the loading manipulator of the automatic board inserting machine for magnetic ring inductors of the utility model;

[0022] Figure 8 This is a schematic diagram of the clamping structure of the automatic inserting machine for magnetic ring inductors of the utility model;

[0023] Figure 9 This is a schematic diagram of the clamping structure of the automatic inserting machine for magnetic ring inductors of the utility model;

[0024] Figure 10 This is a schematic diagram of the plate pressing mechanism of the automatic plate inserting machine for magnetic ring inductors of the utility model;

[0025] Figure 11 This is a schematic diagram of the pressing and cutting mechanism of the automatic board inserting machine for magnetic ring inductors of the utility model;

[0026] Figure 12 This is a schematic diagram of the clamping and cutting structure of the automatic board inserting machine for magnetic ring inductors of the utility model;

[0027] Figure 13 This is a schematic diagram of the internal structure of the clamping and cutting structure of the automatic board inserting machine for magnetic ring inductors of the utility model;

[0028] Figure 14 yes Figure 13 A local enlarged schematic diagram at point A;

[0029] Figure 15 This is an exploded schematic diagram of the clamping and cutting structure of the automatic board inserting machine for magnetic ring inductors of the utility model;

[0030] Figure 16 This is a schematic diagram of the board inserting mechanism of the automatic board inserting machine for magnetic ring inductors of the utility model;

[0031] The markings of the components in the accompanying drawings are as follows: 1-board inserter housing; 2-board inserter base; 3-feeding mechanism; 301-feeding frame; 302-conveyor belt motor; 303-first driving synchronous wheel; 304-first synchronous belt; 305-material clamp; 306-first driven synchronous wheel; 4-transfer mechanism; 41-transfer frame; 42-feeding manipulator; 421-pressing and clamping structure; 4211-magnetic ring clamp; 4212-clamping cylinder; 4213-buffer base; 4214-first pressure block; 4215-buffer spring; 4216-first pressing cylinder; 4217-longitudinal Cylinder base; 4218-slider; 4219-slide rail; 422-longitudinal moving structure; 423-loading transverse moving structure; 43-transverse moving structure; 431-transfer transverse assembly; 432-unloading transverse assembly; 44-transfer manipulator; 45-unloading manipulator; 5-pressing plate mechanism; 501-pressing plate base; 502-magnetic ring clamp; 503-insertion plate pressing block; 504-first guide rod; 505-screw; 506-pressing plate motor base; 507-pressing plate driving motor; 6-pressing cutting line mechanism; 61-pressing structure; 611-second pressing cylinder; 6 12-Second pressing block; 613-Second guide rod; 614-Pressure base; 62-Clamping and cutting structure for legs; 6201-First leg wire cutting cylinder; 6202-First cutter; 6203-First leg wire clamping cylinder; 6204-First leg wire clamping block; 6205-Second leg wire cutting cylinder; 6206-Second cutter; 6207-Second leg wire clamping cylinder; 6208-Second leg wire clamping block; 6209-Leg wire clamping and cutting base; 6210-Third leg wire clamping cylinder; 6211-Third leg wire clamping block; 6212-Fourth leg wire clamping cylinder; 6213 -Fourth foot line clamping block; 6214-Foot line clamping and cutting guide block; 6215-Cylinder connecting rod; 6216-Positioning frame; 6217-Foot line clamping hole; 7-Plug-in board loading mechanism; 701-Plug-in board loading base; 702-Third driven synchronous wheel; 703-Third synchronous belt; 704-Third driving synchronous wheel; 705-Plug-in board loading drive motor; 706-Manipulator sliding seat; 707-Plug-in board loading longitudinal cylinder; 708-Plug-in board clamping bracket; 709-Plug-in board clamping cylinder; 710-Plug-in board clamping claw; 711-Feeding vibration plate; 8-Magnetic ring semi-finished product; 9-Plug-in board. DETAILED DESCRIPTION

[0032] The utility model object of the utility model is further described in detail below with reference to the accompanying drawings and specific embodiments. The embodiments cannot be described one by one here, but the implementation methods of the utility model are not limited to the following embodiments.

[0033] like Figure 1-3 As shown, the automatic board inserting machine for magnetic ring inductors includes a board inserting machine housing 1, a board inserting machine base 2, a feeding mechanism 3, a transfer mechanism 4, a pressing plate mechanism 5, a pressing and cutting line mechanism 6, and a board inserting feeding mechanism 7. The board inserting machine housing 1 is connected to the board inserting machine base 2 to form a mechanism installation cavity. The feeding mechanism 3, the pressing plate mechanism 5, and the pressing and cutting line mechanism 6 are arranged in sequence on the board inserting machine base 2. The feeding mechanism 3 protrudes to the outside through the board inserting machine housing 1. The transfer mechanism 4 is installed on the rear side of the feeding mechanism 3, the pressing plate mechanism 5, and the pressing and cutting line mechanism 6. The board inserting feeding mechanism 7 is connected to the pressing plate mechanism 5. The feeding mechanism 3 is connected to the pressing plate mechanism 5 through the transfer mechanism 4, the pressing plate mechanism 5 is connected to the pressing and cutting line mechanism 6 through the transfer mechanism 4, and the pressing and cutting line mechanism 6 is connected to the next process through the transfer mechanism 4.

[0034] The board inserting machine housing 1 is used to protect the various internal mechanisms to avoid harm to the operator. The board inserting machine base 2 is used to support the various mechanisms and play a supporting role. The feeding mechanism 3 is used to transport the magnetic ring semi-finished product 8 into the automatic board inserting machine of the magnetic ring inductor. The transfer mechanism 4 is used to move the magnetic ring semi-finished product 8 between the various mechanisms. The pressing plate mechanism 5 is used to insert the inserting plate 9 onto the magnetic ring semi-finished product 8. The pressing and cutting foot line mechanism 6 is used to press the magnetic ring semi-finished product 8 after the inserting plate 9 and shorten the foot line that is too long. The inserting plate feeding mechanism 7 is used to provide the inserting plate 9 for the pressing plate mechanism 5.

[0035] The working process of the automatic plate inserting machine for magnetic ring inductors is described as follows: the feeding mechanism 3 feeds the magnetic ring semi-finished product 8 from outside the equipment into the plate inserting machine housing 1, located at the right end of the feeding mechanism 3. The loading robot 42 of the transfer mechanism 4 grabs a magnetic ring semi-finished product 8 from the right end of the feeding mechanism 3 and places it on the magnetic ring clamp 502 of the pressing mechanism 5. The plate inserting feeding robot of the plate inserting feeding mechanism 7 grabs the plate inserting 9 from the feeding vibration plate 711 and places it on top of the magnetic ring semi-finished product 8 to pre-insert it into the magnetic ring semi-finished product 8. The plate inserting block 503 of the pressing mechanism 5 moves downward, pressing the plate inserting 9 into the magnetic ring semi-finished product 8, obtaining the magnetic ring semi-finished product 8 after the plate inserting. The transfer robot 44 of the transfer mechanism 4 transfers the magnetic ring semi-finished product 8 after the plate inserting to the clamping and cutting structure 62 of the cutting line pressing mechanism 6. The clamping structure 61 moves downward, pressing the top of the semi-finished magnetic ring product 8 behind the insert plate. The semi-finished magnetic ring product 8 behind the insert plate is then in close contact with the clamping and cutting structure 62. The clamping and cutting structure 62 first clamps the four leg wires of the semi-finished magnetic ring product 8 behind the insert plate. The clamping and cutting structure 62 then cuts the four leg wires, completing the trimming of the four leg wires of the semi-finished magnetic ring product 8 behind the insert plate. The clamping structure 61 releases the trimmed semi-finished magnetic ring product 8, and the unloading robot 45 of the transfer mechanism 4 transfers the trimmed semi-finished magnetic ring product 8 to the next process step.

[0036] like Figure 4As shown, the feeding mechanism 3 includes a feeding frame 301, a conveyor belt motor 302, a first driving synchronous wheel 303, a first synchronous belt 304, a plurality of material clamps 305, and a first driven synchronous wheel 306. The conveyor belt motor 302 is connected to the first driving synchronous wheel 303, which is rotatably mounted on the right end of the feeding frame 301. The first driven synchronous wheel 306 is mounted on the left end of the feeding frame 301. The first driving synchronous wheel 303 is connected to the first driven synchronous wheel 306 via the first synchronous belt 304. A plurality of material clamps 305 are evenly mounted on the first synchronous belt 304. One end of the feeding frame 301 is mounted on the left end of the inserter base 2, and the other end of the feeding frame 301 protrudes through the inserter housing 1 to the outside and is connected to the previous process.

[0037] The feed frame 301 is used to mount the conveyor motor 302, the first drive synchronous pulley 303, and the first driven synchronous pulley 306, facilitating the loading of the semi-finished magnetic ring products 8 into the previous process. The conveyor motor 302 drives the first synchronous belt 304. The first drive synchronous pulley 303 transfers the kinetic energy of the conveyor motor 302 to the first synchronous belt 304. The first synchronous belt 304 drives the material clamp 305. The material clamp 305 is used to load the semi-finished magnetic ring products 8. The first driven synchronous pulley 306 is used to mount the first synchronous belt 304.

[0038] like Figure 5 and 6 As shown, the transfer mechanism 4 includes a transfer frame 41, a loading robot 42, a transverse movement structure 43, a transfer robot 44 and a blanking robot 45. The transverse movement structure 43 includes a transfer transverse component 431 and a blanking transverse component 432. The transfer frame 41 is installed on the inserter base 2, and is located in front of the feeding mechanism 3, the pressure plate mechanism 5 and the foot line pressing mechanism 6. The loading robot 42 is installed at the left end of the transfer frame 41, and the transfer robot 44 is installed in the middle of the transfer frame 41 through the transfer transverse component 431. The blanking robot 45 is installed at the right end of the transfer frame 41 through the blanking transverse component 432.

[0039] The transfer frame 41 is used to install the loading robot 42, the transfer transverse component 431, the unloading transverse component 432, the transfer robot 44 and the unloading robot 45, and plays a supporting role. The loading robot 42 is used to transport the magnetic ring semi-finished product 8 from the feeding mechanism 3 to the pressing plate mechanism 5. The transfer transverse component 431 and the unloading transverse component 432 can be purchased in the existing market, and are used to drive the lateral movement of the transfer robot 44 and the unloading robot 45 respectively. The transfer robot 44 has the same structure as the clamping and clamping structure 421 of the loading robot 42, and is used to transport the magnetic ring semi-finished product 8 after the inserting plate 9 on the pressing plate mechanism 5 to the clamping and cutting foot line mechanism 6. The unloading robot 45 can be purchased in the existing market, and is used to transport the magnetic ring semi-finished product 8 with the cut foot from the automatic inserting plate machine of the magnetic ring inductor to the next process.

[0040] like Figure 7 As shown, the loading robot 42 includes a clamping structure 421, a longitudinal moving structure 422 and a loading transverse moving structure 423. The clamping structure 421 is mounted on the loading transverse moving structure 423 via the longitudinal moving structure 422, and the loading transverse moving structure 423 is mounted at the bottom of the transfer frame 41.

[0041] The clamping structure 421 is used to clamp the copper wire of the magnetic ring semi-finished product 8 and clamp the magnetic ring semi-finished product 8. The longitudinal movement structure 422 is used to drive the clamping structure 421 to move up and down. The feeding transverse movement structure 423 is used to drive the clamping structure 421 to move horizontally.

[0042] like Figure 8 and 9 As shown, the clamping structure includes two magnetic ring jaws 4211, a clamping cylinder 4212, an L-shaped buffer base 4213, a first pressure block 4214, a buffer spring 4215, a first clamping cylinder 4216 and a longitudinal cylinder base 4217. The two magnetic ring jaws 4211 are symmetrically mounted on the clamping cylinder 4212. One side of the clamping cylinder 4212 is connected to the side of the first clamping cylinder 4216. The other side of the clamping cylinder 4212 is connected to the upper end of the buffer base 4213. The lower end of the buffer base 4213 is located between the two magnetic ring jaws 4211. The first pressure block 4214 is slidably mounted on the buffer base 4213. The upper end of the first pressure block 4214 abuts against the lower end of the buffer spring 4215, and the upper end of the buffer spring 4215 abuts against the lower end of the clamping cylinder 4212. The first pressing cylinder 4216 is slidably mounted on a longitudinal cylinder base 4217. The telescopic rod of the first pressing cylinder 4216 is connected to one end of the longitudinal cylinder base 4217. The longitudinal cylinder base 4217 is mounted on a transverse moving slider of the longitudinal moving structure 422.

[0043] The magnetic ring clamp 4211 is used to clamp the magnetic ring semi-finished product 8. The clamping cylinder 4212 provides power for the movement of the magnetic ring clamp 4211. The buffer base 4213 is used to install the first pressure block 4214 to place the first pressure block 4214 in a suitable position. The first pressure block 4214 is used to press the copper wire of the magnetic ring semi-finished product 8 to prevent the copper wire of the magnetic ring semi-finished product 8 from being squeezed out from the top of the magnetic ring when it is placed in the pressure plate mechanism 5. The buffer spring 4215 is used to buffer the first pressure block 4214 to prevent the first pressure block 4214 from crushing the magnetic ring semi-finished product 8. The first clamping cylinder 4216 is used for the first pressure block 4214 to apply pressure to the magnetic ring semi-finished product 8 before grabbing it. The longitudinal cylinder base 4217 is used to install the first clamping cylinder 4216.

[0044] like Figure 10 As shown, the pressure plate mechanism 5 includes a pressure plate base 501, a magnetic ring fixture 502, a pressure plate block 503, four first guide rods 504, a screw 505, a pressure plate motor base 506, and a pressure plate drive motor 507. The pressure plate base 501 is mounted on the top of the plate inserter base 2. The lower ends of the four first guide rods 504 are mounted at the front end of the top of the plate inserter base 2. The pressure plate motor base 506 is connected to the upper ends of the four first guide rods 504. The pressure plate drive motor 507 is mounted on the top of the pressure plate motor base 506 and connected. The pressure plate block 503 is slidably mounted on two of the first guide rods 504. The rotating shaft of the pressure plate drive motor 507 is connected to the upper end of the screw 505. The screw 505 is threadedly connected to the pressure plate block 503. The lower end of the screw 505 is rotatably connected to the pressure plate base 501. The plate pressing end of the plate pressing block 503 is located directly above the magnetic ring fixture 502, which is mounted on the rear end of the plate pressing base 501. The magnetic ring fixture 502 corresponds to the plate clamping claw 710 of the plate loading mechanism 7 and the loading manipulator 42 of the transfer mechanism 4 respectively.

[0045] The plate pressing base 501 is used to secure the first guide rod 504 and the magnetic ring fixture 502. The magnetic ring fixture 502 is used to secure the magnetic ring semi-finished product 8. The plate pressing block 503 is used to press the plate 9 into the magnetic ring semi-finished product 8. The first guide rod 504 is used to support the plate pressing motor base 506 and guide the plate pressing block 503. The screw 505 converts the power of the plate pressing motor 507 into the power for the up and down movement of the plate pressing block 503. The plate pressing motor base 506 is used to mount and secure the plate pressing motor 507. The plate pressing motor 507 provides power for the up and down movement of the plate pressing block 503.

[0046] like Figure 11As shown, the leg-cutting mechanism 6 comprises a clamping structure 61 and a clamping and cutting structure 62. The clamping structure 61 is mounted on top of the clamping and cutting structure 62, which is in turn mounted on top of the inserter base 2. The clamping structure 61 is used to press the semi-finished magnetic ring 8 behind the inserter 9 against the clamping and cutting structure 62, allowing the leg to be cut to protrude as much as possible. The clamping and cutting structure 62 is used to clamp and secure the leg and shorten it.

[0047] like Figure 11 As shown, the clamping structure 61 includes a second clamping cylinder 611, a second pressing block 612, four second guide rods 613 and a clamping base 614. The clamping base 614 is connected to the upper ends of the four second guide rods 613. The lower ends of the four second guide rods 613 are attached to the foot line clamping and cutting base 6209 of the clamping and cutting structure 62. The second clamping cylinder 611 is mounted on the top of the clamping base 614. The telescopic rod of the second clamping cylinder 611 passes through the clamping base 614 and is connected to the middle part of the second pressing block 612. The four corners of the clamping base 614 are slidably connected to the four second guide rods 613. The clamping end of the second pressing block 612 is located above the center of the positioning frame 6216 of the clamping and cutting structure 62.

[0048] The second pressing cylinder 611 provides power for the second pressing block 612 to compress the magnetic ring semi-finished product 8. The structure of the second pressing block 612 is similar to that of the inserting plate pressing block 503 of the pressing plate mechanism 5 and is used to compress the magnetic ring semi-finished product 8. The second guide rod 613 guides the second pressing block 612. The pressing base 614 is used to mount the second pressing cylinder 611.

[0049] like Figure 12-15As shown, the clamping and cutting foot structure 62 includes a first foot line cutting component, a first foot line clamping component, a second foot line cutting component, a second foot line clamping component, a foot line clamping and cutting base 6209, a third foot line clamping component, a fourth foot line clamping component, a foot line clamping and cutting guide block 6214 and a positioning frame 6216; the first foot line cutting component includes a first foot line cutting cylinder 6201 and a first cutter 6202, and the first foot line clamping component includes a first foot line clamping cylinder 6201 and a first cutter 6202. 203 and the first leg clamping block 6204. The second leg cutting assembly includes a second leg cutting cylinder 6205 and a second cutter 6206. The second leg clamping assembly includes a second leg clamping cylinder 6207 and a second leg clamping block 6208. The third leg clamping assembly includes a third leg clamping cylinder 6210 and a third leg clamping block 6211. The fourth leg clamping assembly includes a fourth leg clamping cylinder 6212 and a fourth leg clamping block 6213. The leg clamping and cutting guide block 6214 is provided with a leg clamping cross guide groove and a cutter guide groove, with the leg clamping cross guide groove located above the cutter guide groove. The first foot line clamping block 6204 is slidably inserted into the front guide groove of the foot line cross guide groove. The first foot line clamping cylinder 6203 is connected to the first foot line clamping block 6204. The first foot line clamping cylinder 6203 is installed at the front end of the foot line clamping and cutting base 6209 and is connected to the front end of the foot line cross guide groove via a cylinder connecting rod 6215. The second foot line clamping block 6208 is slidably inserted into the rear end guide groove of the foot line cross guide groove. The second foot line clamping cylinder 6207 is connected to the second foot line clamping block 6208. The second foot line clamping cylinder 6207 is installed at the rear end of the foot line clamping and cutting base 6209 and is connected to the rear side of the foot line cross guide groove via a cylinder connecting rod 6215. The third leg clamping block 6211 is slidably inserted into the left guide groove of the leg clamping cross guide groove. The third leg clamping cylinder 6210 is connected to the third leg clamping block 6211 and is mounted on the left end of the leg clamping and cutting base 6209. The fourth leg clamping block 6213 is slidably inserted into the right guide groove of the leg clamping cross guide groove. The fourth leg clamping cylinder 6212 is connected to the fourth leg clamping block 6213 and is mounted on the right end of the leg clamping and cutting base 6209. The first foot line clamping block 6204, the third foot line clamping block 6211 and the foot line clamping cross guide groove form a foot line clamping hole 6217; the second foot line clamping block 6208, the third foot line clamping block 6211 and the foot line clamping cross guide groove form a foot line clamping hole 6217; the first foot line clamping block 6204, the fourth foot line clamping block 6213 and the foot line clamping cross guide groove form a foot line clamping hole 6217; the second foot line clamping block 6208, the fourth foot line clamping block 6213 and the foot line clamping cross guide groove form a foot line clamping hole 6217.The first cutter 6202 is slidably mounted in the left guide slot of the cutter guide groove and is located below the first, second, and third leg clamping blocks 6204, 6208, and 6211. The first cutter 6202 is connected to the first leg cutting cylinder 6201, which is mounted on the left end of the leg clamping and cutting base 6209. The second cutter 6206 is slidably mounted in the right guide slot of the cutter guide groove and is located below the first, second, and fourth leg clamping blocks 6203, 6208, and 6213. The second cutter 6206 is connected to the second leg cutting cylinder 6205, which is mounted on the right end of the leg clamping and cutting base 6209. A positioning frame 6216 is mounted in the top center of the leg clamping and cutting guide block 6214. The foot line clamping and cutting guide block 6214 is installed in the top middle part of the foot line clamping and cutting base 6209. The foot line clamping and cutting base 6209 is installed on the board inserting machine base 2.

[0050] The following describes the process of using the clamping and cutting mechanism 6: When the transfer manipulator 44 of the transfer mechanism 4 places the magnetic ring semi-finished product 8 behind the insert plate onto the wire clamping and cutting guide block 6214, the four wires of the magnetic ring semi-finished product 8 are inserted into the four wire clamping holes 6217. The second pressing block 612 of the clamping mechanism 61 presses down, compressing the magnetic ring semi-finished product 8 behind the insert plate, and the four wires of the magnetic ring semi-finished product 8 are fully inserted into the four wire clamping holes 6217. The first wire clamping block 6204, the second wire clamping block 6208, the third wire clamping block 6211, and the fourth wire clamping block 6213 all move toward the center of the wire clamping and cutting guide block 6214, finally clamping the four wires of the magnetic ring semi-finished product 8. The first cutter 6202 and the second cutter 6206 move closer together, cutting off the excess portions of the four wires. The second pressing block 612 of the pressing structure 61 moves upward to release the magnetic ring semi-finished product 8, and the unloading robot 45 sends the magnetic ring semi-finished product 8 with the shortened legs out of the automatic board inserting machine of the magnetic ring inductor.

[0051] like Figure 2 、 3As shown in Figure 16 , the insert plate feeding mechanism 7 includes an insert plate 9 feeding robot and a feeding vibration plate 711. The insert plate 9 feeding robot includes a insert plate feeding base 701, a third driven synchronous pulley 702, a third synchronous belt 703, a third driving synchronous pulley 704, a insert plate feeding drive motor 705, a robot sliding seat 706, a insert plate feeding longitudinal cylinder 707, a insert plate clamping bracket 708, a insert plate clamping cylinder 709, and two insert plate clamping claws 710. The feeding vibration plate 711 and the insert plate feeding base 701 are both mounted at the rear end of the insert plate machine base 2, with the feeding vibration plate 711 located to the left of the insert plate feeding base 701. The third driven synchronous pulley 702 is mounted at the front end of the insert plate feeding base 701, and the insert plate feeding drive motor 705 is mounted at the rear end of the insert plate feeding base 701. The third drive synchronous pulley 704 is mounted on the insert plate loading drive motor 705 and is connected to the third driven synchronous pulley 702 via the third synchronous belt 703. The manipulator slide 706 is mounted on the insert plate loading base 701 via a slide rail and is located on one side of the third synchronous belt 703. The manipulator slide 706 is connected to the third synchronous belt 703 via a belt clamp. The insert plate loading longitudinal cylinder 707 is mounted on the manipulator slide 706. The rear end of the insert plate clamping bracket 708 is connected to the insert plate loading longitudinal cylinder 707, while the front end of the insert plate clamping bracket 708 is connected to the insert plate clamping cylinder 709. Two insert plate clamping jaws 710 are mounted on the insert plate clamping cylinder 709. The insert plate clamping jaws 710 correspond to the feeding vibration plate 711 and the magnetic ring clamp 502 of the pressure plate mechanism 5, respectively.

[0052] The insert plate loading base 701 is used to mount the insert plate loading drive motor 705 and the third driven synchronous pulley 702, providing support. The third driven synchronous pulley 702 is used to mount the third synchronous belt 703. The third synchronous belt 703 drives the insert plate clamp 710 back and forth. The third drive synchronous pulley 704 transmits power from the insert plate loading drive motor 705 to the third synchronous belt 703. The insert plate loading drive motor 705 provides power for the back and forth movement of the insert plate clamp 710. The manipulator sliding base 706, in conjunction with the slide rail, guides the movement of the insert plate clamp 710. The insert plate loading longitudinal cylinder 707 adjusts the vertical position of the insert plate clamp 710. The insert plate clamping bracket 708 is used to secure the insert plate clamp 710 to a specific position. The insert plate clamping cylinder 709 provides power for the insert plate clamp 710 to clamp. The insert plate clamp 710 is used to grasp the semi-finished magnetic ring 8. The feeding vibration plate 711 can be purchased in the existing market and is used to send the inserting plate 9 to a specified position to facilitate the inserting plate clamping claw 710 to grab it.

[0053] The above specific implementation methods are preferred embodiments of the present invention and cannot limit the present invention. Any other changes or other equivalent replacement methods that do not deviate from the technical solution of the present invention are included in the scope of protection of the present invention.

Claims

1. Automatic inserting machine for magnetic ring inductors, characterized by: It includes a board inserting machine shell, a board inserting machine base, a feeding mechanism, a transferring mechanism, a pressing plate mechanism, a foot cutting line pressing mechanism and a board inserting feeding mechanism, the transferring mechanism includes a transferring frame, a loading robot, a transverse movement structure, a transferring robot and a blanking robot, the board inserting machine shell is connected to the board inserting machine base, the feeding mechanism, the transferring frame, the pressing plate mechanism and the foot cutting line pressing mechanism are all installed on the board inserting machine base, the feeding mechanism is connected to the pressing plate mechanism through the loading robot, the pressing plate mechanism is connected to the foot cutting line pressing mechanism through the transferring robot, the foot cutting line pressing mechanism is connected to the blanking robot, the loading robot and the transverse movement structure are both installed on the transferring frame, and the transferring robot and the blanking robot are both installed on the transferring frame through the transverse movement structure.

2. The automatic inserting machine for magnetic ring inductors according to claim 1, characterized in that: The pressing and cutting foot line mechanism includes a pressing structure and a clamping and cutting foot structure, and the pressing structure is installed on the board inserting machine base through the clamping and cutting foot structure.

3. The automatic inserting machine for magnetic ring inductors according to claim 2, characterized in that: The clamping and cutting foot structure includes a first foot line cutting component, a first foot line clamping component, a second foot line cutting component, a second foot line clamping component, a foot line clamping and cutting base, a third foot line clamping component, a fourth foot line clamping component, a foot line clamping and cutting guide block and a positioning frame, the foot line clamping and cutting guide block is provided with a foot line clamping cross guide groove and a cutter guide groove, the first foot line clamping component, the second foot line clamping component, the third foot line clamping component and the fourth foot line clamping component are respectively slidably mounted on the foot line clamping cross guide groove The four ends of the groove, the first foot line clamping assembly, the second foot line clamping assembly, the third foot line clamping assembly, the fourth foot line clamping assembly and the foot line clamping and cutting guide block constitute a foot line clamping hole, the first foot line cutting assembly and the second foot line cutting assembly are respectively slidably installed on the two ends of the cutter guide groove, the positioning frame is installed on the top of the foot line clamping and cutting guide block, the foot line clamping and cutting guide block is installed on the foot line clamping and cutting base, and the foot line clamping and cutting base is installed on the board machine base.

4. The automatic inserting machine for magnetic ring inductors according to claim 2, characterized in that: The clamping structure includes a second clamping cylinder, a second clamping block, a second guide rod and a clamping base. The clamping base is installed on the clamping and cutting foot structure through the second guide rod. The second clamping cylinder is installed on the clamping base. The second clamping cylinder is connected to the second clamping block. The second clamping block is slidably connected to the second guide rod. The second clamping block corresponds to the clamping and cutting foot structure.

5. The automatic inserting machine for magnetic ring inductors according to claim 4, characterized in that: The feeding robot includes a clamping structure, a longitudinal moving structure and a feeding transverse moving structure. The clamping structure is installed on the feeding transverse moving structure through the longitudinal moving structure, and the feeding transverse moving structure is installed on the transfer rack.

6. The automatic inserting machine for magnetic ring inductors according to claim 5, characterized in that: The clamping structure includes a magnetic ring clamp, a clamping cylinder, a buffer base, a first pressure block, a buffer spring, a first clamping cylinder and a longitudinal cylinder base. The magnetic ring clamp is installed on the clamping cylinder, the clamping cylinder is installed on the first clamping cylinder, the first clamping cylinder is slidably installed on the longitudinal cylinder base, the telescopic rod of the first clamping cylinder is connected to the longitudinal cylinder base, the longitudinal cylinder base is installed on the longitudinal moving structure, one end of the buffer base is installed on the clamping cylinder, the first pressure block is slidably installed on the other end of the buffer base, the first pressure block is located between the magnetic ring clamps, and the first pressure block is abutted against the clamping cylinder through the buffer spring.

7. The automatic inserting machine for magnetic ring inductors according to claim 1, characterized in that: The pressure plate mechanism includes a pressure plate base, a magnetic ring clamp, a plate pressure block, a first guide rod, a screw, a pressure plate motor base and a pressure plate drive motor, the magnetic ring clamp is installed on the plate machine base through the pressure plate base, the magnetic ring clamp is respectively connected to the plate loading mechanism and the feeding mechanism, the pressure plate motor base is installed on the pressure plate base through the first guide rod, the plate pressure block is slidably installed on the first guide rod, the pressure plate drive motor is installed on the pressure plate motor base, the pressure plate drive motor is connected to the screw, and the screw is connected to the plate pressure block through a thread, and the magnetic ring clamp corresponds to the plate pressure block, the loading robot and the transfer robot respectively.

8. The automatic inserting machine for magnetic ring inductors according to claim 1, characterized in that: The feeding mechanism includes a feeding frame, a conveyor belt motor, a first driving synchronous wheel, a first synchronous belt, a material clamp and a first driven synchronous wheel. The conveyor belt motor is connected to the first driving synchronous wheel, and the first driving synchronous wheel is connected to the first driven synchronous wheel through the first synchronous belt. The material clamp is evenly installed on the first synchronous belt. The conveyor belt motor, the first driving synchronous wheel and the first driven synchronous wheel are all installed on the feeding frame. The feeding frame is installed on the base of the inserting machine, and the material clamp corresponds to the loading robot.

9. The automatic inserting machine for magnetic ring inductors according to claim 1, characterized in that: The drive mechanism comprises a board loading base, a board loading base, a third driven synchronous wheel, a third synchronous belt, a third driving synchronous wheel, a board loading drive motor, a manipulator sliding seat, a board loading longitudinal cylinder, a board clamping bracket, a board clamping cylinder, a board clamping claw and a loading vibration plate. The loading vibration plate and the board loading base are all installed on the board loading machine base, the third driven synchronous wheel and the board loading drive motor are all installed on the board loading base, the third driving synchronous wheel is installed on the board loading drive motor through the third synchronous belt, and the manipulator sliding seat is slidably installed on the board loading base, the board clamping bracket is connected to the manipulator sliding seat through the board loading longitudinal cylinder, the board clamping claw is installed on the board clamping bracket through the board clamping cylinder, and the board clamping claw corresponds to the loading vibration plate and the pressing plate mechanism respectively.

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