Automatic debugging machine for relay

Abstract

The utility model relates to an automatic debugging machine for a relay, which comprises a rack, a transportation device erected on the rack and adjusting devices arranged in an array along the transportation direction of the transportation device, and is characterized in that each adjusting device comprises an adjusting base arranged at the top of the rack; the bearing jig component is arranged on the adjusting base in a lifting manner and is used for lifting a relay to be detected; the pressing part can be close to or far away from the bearing jig part and is used for fixing the relay to be detected on the bearing jig part; the debugging component is arranged on one side of the bearing jig component in a swinging manner and is used for swinging reeds on the relay to adjust the distance; and the carrying manipulator is movably arranged above the bearing jig component and is used for carrying the relay to be detected. The utility model has the effects of improving the production efficiency, ensuring the debugging precision, improving the product quality and reducing the production cost.

Description

Technical Field

[0001] The utility model relates to the technical field of relay assembly equipment, in particular to an automatic relay debugging machine. Background Art

[0002] In the relay production process, relay debugging plays a key role in ensuring product quality. Traditionally, relay debugging has mainly relied on manual labor, however, this method has many drawbacks.

[0003] From an efficiency perspective, manual debugging is slow and difficult to achieve efficient mass production. Due to the limitations of manual operation, debugging each relay takes a long time. This seriously slows down production progress in the context of large-scale production and cannot meet the market demand for rapid relay supply.

[0004] Manual debugging is difficult to achieve high precision. It's difficult to precisely control key factors like force, angle, and position during manual operation. This can lead to significant errors in relay debugging results, such as inaccurate reed spacing, which in turn affects relay performance and quality.

[0005] Furthermore, manual commissioning is less consistent. Different operators have varying skill levels, work experience, and working conditions, making it difficult to maintain uniform standards and quality when commissioning relays, resulting in significant fluctuations in product quality.

[0006] With the rapid development of the electronics industry, the market has placed increasingly stringent demands on relay quality and production efficiency. Traditional manual debugging methods are no longer able to meet market demands due to issues such as low efficiency, difficulty ensuring accuracy, and poor consistency. In this context, the development of equipment that can automatically complete relay debugging is particularly important. This automated debugging equipment can overcome the shortcomings of manual debugging, achieving efficient, high-precision, and highly consistent relay debugging, thereby meeting the market's dual demands for relay quality and production, and promoting the development of the relay production industry towards automation and intelligence. Summary of the Invention

[0007] The purpose of the present utility model is to provide a relay automatic debugging machine which can carry out debugging work on multiple relays at the same time by arranging multiple adjustment devices in an array along the transport direction of the transport device, thereby greatly reducing the overall debugging time and significantly improving production efficiency, so as to solve the above-mentioned technical problems.

[0008] To achieve the above technical solution, the technical solution of the present invention is as follows: A relay automatic debugging machine includes a frame, a transport device mounted on the frame, and an adjustment device arranged in an array along the transport direction of the transport device, characterized in that the adjustment device includes:

[0009] Adjust the base and install it on the top of the rack;

[0010] A carrying fixture component, which can be raised and lowered on the adjustment base and is used to lift the relay to be tested;

[0011] A pressing component, which can move closer to or farther away from the supporting fixture component, and is used to fix the relay to be tested on the supporting fixture component;

[0012] A debugging component, which can be swingably arranged on one side of the supporting fixture component, and is used to swing the reeds on the relay to adjust the spacing; and

[0013] The transport robot is movably arranged above the carrying fixture component and is used for transporting the relay to be tested.

[0014] Furthermore, the jig-carrying component includes a carrying bracket mounted on an adjustment base; the carrying bracket; a movable block is movably provided on one side of the carrying bracket; a jig lifting cylinder is provided on one side of the carrying bracket; the jig lifting cylinder can drive the movable block to move back and forth; a test seat is detachably mounted on one end of the movable block;

[0015] The pressing component includes a first pressing assembly and a second pressing assembly arranged parallel to each other; a vertical pressing assembly is swingably arranged between the adjacent first pressing assembly and the second pressing assembly; the second pressing assembly is movably arranged on the top of the supporting bracket; the adjacent first pressing assembly and the second pressing assembly can move closer to or farther away from each other;

[0016] The debugging component package is movably provided on the knob debugging assembly on the adjustment base; and a second debugging assembly is swingably provided on one side of the knob debugging assembly.

[0017] Furthermore, the knob debugging assembly includes a knob debugging bracket; a propulsion cylinder is provided on the knob debugging bracket; a knob debugging seat is movably provided on the top of the knob debugging bracket, and the propulsion cylinder can drive the knob debugging seat to move back and forth; a knob servo motor is provided on the knob debugging seat; and a debugging rod is connected to the output end of the knob servo motor;

[0018] The second debugging assembly includes a second debugging bracket; a second debugging motor is provided on the second debugging bracket; an output end of the second debugging motor is connected to a fixing seat; a guide rod is swingably inserted on the fixing seat; a debugging shaft is inserted at one end of the guide rod;

[0019] The first pressing assembly includes a first pressing bracket; a first pressing push cylinder is movably provided on the top of the first pressing bracket; a Z-shaped support block is movably provided on the top of the first pressing bracket; the first pressing push cylinder is reciprocally moved back and forth and inserted into the relay;

[0020] The second pressing assembly includes a first pressing and pushing cylinder fixedly mounted on the top of the supporting bracket; the output end of the first pressing and pushing cylinder is connected to a second supporting block;

[0021] The vertical clamping assembly includes a rotary clamping cylinder; the output end of the rotary clamping cylinder is connected to a pressing block.

[0022] Furthermore, the handling robot includes a handling robot bracket mounted on the transport device; a linear module is provided on the handling robot bracket; a handling lifting component is provided at the output end of the linear module; and a handling finger cylinder is fixed at the output end of the handling lifting component.

[0023] Furthermore, the transport device includes a feed conveying mechanism, a good product conveying mechanism and a bad product conveying mechanism arranged in parallel; a feed dividing assembly is vertically provided at one end of the feed conveying mechanism.

[0024] Furthermore, the feed conveying mechanism is provided with a material blocking switching assembly in an array along its length direction; a grabbing and fixing assembly is provided on one side of the material blocking switching assembly; and a pushing assembly is provided between the adjacent feed dividing assemblies and the feed conveying mechanism.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1) The utility model can effectively improve production efficiency:

[0027] The automatic relay debugging machine arranges multiple adjustment devices in an array along the transport direction of the transport device, and can debug multiple relays at the same time, which greatly reduces the overall debugging time and significantly improves production efficiency.

[0028] The feed conveyor, good product conveyor, and defective product conveyor within the transport device work together, and combined with the feed and separation components, the stopper switching component, the gripper and fixation component, and the pusher component, they achieve automatic feeding, separation, and conveying of the relay. This not only reduces manual intervention but also shortens material waiting time, making the entire production process smoother and more efficient.

[0029] The handling robot uses the precise coordination of linear modules, handling lifting components and handling finger cylinders to quickly and accurately transport relays to be tested, which further accelerates the improvement of production efficiency.

[0030] 2) The utility model can ensure the debugging accuracy:

[0031] The liftable design of the supporting fixture components has unique advantages. The fixture lifting cylinder can accurately drive the moving block and test socket, thereby accurately lifting the relay to be tested to the appropriate debugging position, laying a solid foundation for subsequent debugging operations and effectively ensuring debugging accuracy.

[0032] The first clamping assembly, the second clamping assembly and the vertical clamping assembly of the clamping component work together to firmly fix the relay on the supporting fixture component from multiple directions, effectively preventing the relay from being displaced and shaking during the debugging process, and providing reliable guarantee for the accuracy of debugging.

[0033] The knob debugging component and the second debugging component in the debugging part can finely adjust the swing spacing of the reed on the relay under the precise control of the propulsion cylinder, knob servo motor, second debugging motor, etc., ensuring that the debugging accuracy meets high standards.

[0034] 3) This utility model can effectively improve product quality:

[0035] The automatic debugging machine performs debugging operations strictly in accordance with preset parameters and procedures, effectively avoiding quality fluctuations caused by human factors (such as fatigue, experience differences, etc.) during manual debugging, and effectively ensuring the consistency and stability of product quality.

[0036] Defective products are automatically screened and classified through the feeding and sorting components, and are accurately transferred to the defective product transfer mechanism, thus preventing defective products from being mixed with good products and effectively improving the overall quality of the product.

[0037] 4) The utility model can reduce production costs:

[0038] Automated production significantly reduces the need for extensive labor, thereby cutting labor costs. It also reduces scrap and rework caused by human error, reduces raw material waste, and ultimately lowers production costs. The equipment's efficient operation and high-precision commissioning improve product qualification rates and reduce scrap rates, further contributing to lower production costs. Furthermore, the equipment is highly versatile and can adapt to the commissioning needs of relays of varying specifications and models by adjusting certain parameters and components. This reduces the cost of purchasing new equipment for product upgrades.

[0039] In summary, the relay automatic debugging machine has shown significant beneficial effects in improving production efficiency, ensuring debugging accuracy, improving product quality and reducing production costs. It can create higher economic benefits for relay manufacturers and enhance their market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] To further illustrate various embodiments, the present invention is provided with accompanying drawings. These drawings form part of the disclosure of this invention and are primarily used to illustrate the embodiments and, in conjunction with the relevant description in the specification, to explain the operating principles of the embodiments. By referring to these drawings, those skilled in the art will understand other possible implementations and the advantages of this invention. The components in the figures are not drawn to scale, and similar reference numerals are generally used to represent similar components.

[0041] Figure 1 This is a top view of the relay automatic debugging machine;

[0042] Figure 2 It is a schematic diagram of the three-dimensional structure of the adjustment device;

[0043] Figure 3 This is a three-dimensional structural diagram of the relay automatic debugging machine. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0045] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0046] Please see the attached Figures 1 to 3The figure shows an automatic relay debugging machine, comprising a frame 1, a transport device 2, and an adjustment device 3. The transport device 2 is mounted on the frame 1 and is used to carry relay components. The adjustment device 3 is arranged in an array on the frame to adjust the spacing between relays. This automated production significantly reduces the need for extensive labor, thereby reducing labor costs. It also reduces scrap and rework caused by human error, reduces raw material waste, and thus lowers production costs. The equipment's efficient operation and high-precision debugging improve product qualification rates and reduce scrap rates, further contributing to lower production costs. Furthermore, the equipment is highly versatile. By adjusting certain parameters and components, it can adapt to the debugging needs of relays of different specifications and models, reducing the cost of purchasing new equipment for companies upgrading their products. Furthermore, by arranging multiple adjustment devices in an array along the transport direction of the transport device, the automatic relay debugging machine can debug multiple relays simultaneously, significantly reducing overall debugging time and significantly improving production efficiency.

[0047] Based on the above embodiment, the adjustment device 3 includes:

[0048] An adjustment base 31 is installed on the top of the frame 1;

[0049] The supporting fixture component 32 is movably mounted on the adjustment base 31 and is used to lift the relay to be tested. The movably mounted fixture component has a unique advantage in that the fixture lifting cylinder can precisely drive the moving block and the test socket, thereby accurately lifting the relay to be tested to the appropriate debugging position, laying a solid foundation for subsequent debugging operations and effectively ensuring debugging accuracy.

[0050] The pressing component 33 can move closer to or farther from the supporting fixture component 32 and is used to fix the relay to be tested on the supporting fixture component 32;

[0051] A debugging component 34 is swingably disposed on one side of the supporting fixture component 32 to swing the reeds on the relay to adjust the spacing; and

[0052] The transport robot 35 is movably disposed above the carrying fixture component 32 and is used to transport the relay to be tested.

[0053] Based on the above embodiment, the jig bearing component 32 includes a bearing bracket 321 mounted on the adjustment base 31; the bearing bracket 321; a movable block 322 is movably provided on one side of the bearing bracket 321; a jig lifting cylinder 323 is provided on one side of the bearing bracket 321; the jig lifting cylinder 323 can drive the movable block 322 to move back and forth; a test seat 324 is detachably mounted on one end of the movable block 322;

[0054] The clamping component 33 includes a first clamping assembly 331 and a second clamping assembly 332 arranged parallel to each other; a vertical clamping assembly 333 is swingably provided between the adjacent first clamping assembly 331 and the second clamping assembly 332; the second clamping assembly 332 is movably arranged on the top of the supporting bracket 321; the adjacent first clamping assembly 331 and the second clamping assembly 332 can move closer to or away from each other; the first clamping assembly, the second clamping assembly and the vertical clamping assembly of the clamping component cooperate with each other to firmly fix the relay on the supporting fixture component from multiple directions, effectively preventing the relay from being displaced and shaking during the debugging process, and providing a reliable guarantee for the accuracy of the debugging;

[0055] The debugging component 34 includes a knob debugging component 341 that is movably arranged on the adjustment base 31; a second debugging component 342 is swingably provided on one side of the knob debugging component 341, wherein the knob debugging component and the second debugging component in the debugging component can finely adjust the swing spacing of the reed on the relay under the precise control of the propulsion cylinder, the knob servo motor, the second debugging motor, etc., to ensure that the debugging accuracy meets high standards.

[0056] Based on the above embodiment, the knob debugging assembly 341 includes a knob debugging bracket; a propulsion cylinder is provided on the knob debugging bracket; a knob debugging seat is movably provided on the top of the knob debugging bracket, and the propulsion cylinder can drive the knob debugging seat to move back and forth; a knob servo motor is provided on the knob debugging seat; and a debugging rod is connected to the output end of the knob servo motor;

[0057] The second debugging component 342 includes a second debugging bracket; a second debugging motor is provided on the second debugging bracket; an output end of the second debugging motor is connected to a fixing seat; a guide rod is swingably inserted into the fixing seat; a debugging shaft is inserted into one end of the guide rod;

[0058] The first pressing assembly 331 includes a first pressing bracket; a first pressing push cylinder is movably provided on the top of the first pressing bracket; a Z-shaped support block is movably provided on the top of the first pressing bracket; the first pressing push cylinder moves back and forth and is inserted into the relay;

[0059] The second pressing assembly 332 includes a first pressing and pushing cylinder fixed on the top of the supporting bracket 321; the output end of the first pressing and pushing cylinder is connected to a second support block;

[0060] The vertical pressing assembly 333 includes a rotary clamping cylinder; the output end of the rotary clamping cylinder is connected to a pressing block.

[0061] Based on the above embodiment, the handling robot 35 includes a handling robot bracket 351 mounted on the transport device 2; a linear module 352 is provided on the handling robot bracket 351; a handling lifting component 353 is provided at the output end of the linear module 352; and a handling finger cylinder 354 is fixed at the output end of the handling lifting component 353.

[0062] The handling robot uses the coordinated action of a linear module, a lifting unit, and a hydraulic cylinder for the finger to move the relay onto the support jig. The lifting cylinder of the support jig drives the movable block upward, lifting the relay to the desired position. The first, second, and vertical clamping assemblies of the clamping assembly work together to securely secure the relay to the support jig. Specifically, the first clamping push cylinder of the first clamping assembly pushes the Z-shaped support block, the first clamping push cylinder of the second clamping assembly pushes the second support block, and the rotary clamping cylinder of the vertical clamping assembly drives the clamping block, securing the relay from multiple directions. The knob adjustment assembly and the second adjustment assembly of the debugging assembly then begin to operate, swinging the reeds on the relay to adjust their spacing. The knob adjustment assembly's push cylinder drives the knob adjustment seat, and the knob servo motor drives the adjustment rod to adjust the reeds. The second adjustment motor of the second adjustment assembly assists in adjusting the reeds via the mounting seat, guide rod, and adjustment shaft. After adjustment is complete, the clamping assembly releases, and the handling robot moves the relay to the feed and dispensing assembly. According to the debugging results, the feeding and dividing components respectively transport the relays to the good product conveying mechanism or the defective product conveying mechanism.

[0063] Based on the above embodiment, the transport device 2 includes a feed conveying mechanism 21, a good product conveying mechanism 22 and a bad product conveying mechanism 23 arranged in parallel; a feed dividing assembly 24 is vertically provided at one end of the feed conveying mechanism 21.

[0064] Based on the above embodiment, the feed conveying mechanism 21 is provided with a material blocking switching component 211 in an array along its length direction; a grabbing and fixing component 212 is provided on one side of the material blocking switching component 211; and a pushing component 213 is provided between the adjacent feed dividing component 24 and the feed conveying mechanism 21.

[0065] The working principle is as follows: the relay to be tested enters the equipment through the feed conveyor mechanism, the material switching component and the grasping and fixing component position and fix the relay, and the pushing component pushes the relay to the adjustment device. The handling robot transports the relay to the supporting fixture component through the coordinated action of the linear module, the handling lifting component and the handling finger cylinder. The fixture lifting cylinder of the supporting fixture component drives the moving block to rise, lifting the relay to the appropriate position. The first clamping component, the second clamping component and the vertical clamping component of the clamping component cooperate with each other to firmly fix the relay to the supporting fixture component. The knob debugging component and the second debugging component of the debugging component start working, swinging the reed on the relay to adjust the spacing. After debugging is completed, the clamping component is released, and the handling robot transports the relay to the feed and distributing component. According to the debugging results, the feed and distributing component transports the relay to the good product conveying mechanism or the defective product conveying mechanism respectively. This utility model automates relay debugging. Multiple adjustment devices are arranged in an array along the transport direction of the conveyor, enabling simultaneous debugging of multiple relays. This significantly improves production efficiency and reduces the time and labor intensity of manual operation. The conveyor's various conveying mechanisms and material distribution components work together to quickly and accurately transport relays, reducing material waiting and handling time, further improving production efficiency. The supporting jig accurately lifts the relays, providing stable support for debugging. The clamping component securely secures the relays, preventing displacement during debugging. The debugging components utilize a high-precision motor, debugging rod, and debugging shaft to precisely swing and adjust the spacing of the relay reeds, ensuring debugging accuracy. The handling robot, controlled by precise linear modules and lifting components, accurately handles relays, eliminating errors that can occur during manual handling and further improving debugging consistency and accuracy. The automatic debugging machine debugs relays strictly according to pre-set parameters and standards, eliminating quality fluctuations that can occur during manual debugging. Through precise debugging and rigorous quality testing, product quality and reliability can be effectively improved. Automatic screening and classification of defective products enables timely detection and removal of substandard products, ensuring the quality of finished products. Automated production reduces reliance on manual labor and lowers labor costs. It also improves production efficiency and product quality, reduces scrap and rework rates, and reduces the consumption of raw materials and energy, thereby lowering production costs.

[0066] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art should be able to utilize the technical contents disclosed above and make equivalent embodiments that are equivalent changes by making slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A relay automatic debugging machine, comprising a frame (1), a transport device (2) mounted on the frame (1), and adjustment devices (3) arranged in an array along the transport direction of the transport device (2), characterized in that: The adjusting device (3) comprises: An adjustment base (31) is mounted on the top of the frame (1); A carrying fixture component (32) is arranged on the adjustment base (31) in a liftable manner and is used to lift the relay to be tested; A pressing component (33) can move closer to or farther from the supporting fixture component (32) and is used to fix the relay to be tested on the supporting fixture component (32); A debugging component (34) is swingably arranged on one side of the supporting fixture component (32) for swinging the reeds on the relay to adjust the spacing; and A transporting manipulator (35) is movably arranged above the carrying fixture component (32) and is used for transporting the relay to be tested.

2. The automatic relay debugging machine according to claim 1, characterized in that: The jig bearing component (32) comprises a bearing bracket (321) mounted on an adjustment base (31); the bearing bracket (321); a movable block (322) is movably provided on one side of the bearing bracket (321); a jig lifting cylinder (323) is provided on one side of the bearing bracket (321); the jig lifting cylinder (323) can drive the movable block (322) to move back and forth; a test seat (324) is detachably mounted on one end of the movable block (322); The pressing component (33) includes a first pressing component (331) and a second pressing component (332) arranged parallel to each other; a vertical pressing component (333) is swingably arranged between the adjacent first pressing components (331) and the second pressing components (332); the second pressing component (332) is movably arranged on the top of the supporting bracket (321); the adjacent first pressing components (331) and the second pressing components (332) can move closer to or farther away from each other; The debugging component (34) includes a knob debugging component (341) movably arranged on the adjustment base (31); a second debugging component (342) is swingably provided on one side of the knob debugging component (341).

3. The automatic relay debugging machine according to claim 2, characterized in that: The knob debugging assembly (341) comprises a knob debugging bracket; a propulsion cylinder is provided on the knob debugging bracket; a knob debugging seat is movably provided on the top of the knob debugging bracket, and the propulsion cylinder can drive the knob debugging seat to move back and forth; a knob servo motor is provided on the knob debugging seat; and a debugging rod is connected to the output end of the knob servo motor; The second debugging component (342) comprises a second debugging bracket; a second debugging motor is provided on the second debugging bracket; an output end of the second debugging motor is connected to a fixing seat; a guide rod is swingably inserted into the fixing seat; a debugging shaft is inserted into one end of the guide rod; The first pressing assembly (331) comprises a first pressing bracket; a first pressing pushing cylinder is movably provided on the top of the first pressing bracket; a Z-shaped supporting block is movably provided on the top of the first pressing bracket; the first pressing pushing cylinder is reciprocally moved back and forth and inserted into the relay; The second pressing assembly (332) comprises a first pressing and pushing cylinder fixed on the top of the supporting bracket (321); the output end of the first pressing and pushing cylinder is connected to a second supporting block; The vertical pressing assembly (333) comprises a rotary clamping cylinder; the output end of the rotary clamping cylinder is connected to a pressing block.

4. The automatic relay debugging machine according to claim 1, characterized in that: The transport manipulator (35) comprises a transport manipulator bracket (351) mounted on the transport device (2); a linear module (352) is provided on the transport manipulator bracket (351); a transport lifting component (353) is provided at the output end of the linear module (352); and a transport finger cylinder (354) is fixedly provided at the output end of the transport lifting component (353).

5. The automatic relay debugging machine according to claim 1, characterized in that: The transport device (2) comprises a feed conveying mechanism (21), a good product conveying mechanism (22) and a bad product conveying mechanism (23) arranged in parallel; a feed distributing assembly (24) is vertically provided at one end of the feed conveying mechanism (21).

6. The automatic relay debugging machine according to claim 5, characterized in that: The feed conveying mechanism (21) is provided with a material blocking switching assembly (211) arranged in an array along its length direction; a grabbing and fixing assembly (212) is provided on one side of the material blocking switching assembly (211); and a pushing assembly (213) is provided between the adjacent feed dividing assembly (24) and the feed conveying mechanism (21).

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