Double-layer terminal buckling jig

By designing a double-layer terminal buckle fixture, the automatic alignment and rapid buckle of terminals are achieved using the pin and push components, the problems of low efficiency and low yield caused by manual alignment operations are solved, and efficient terminal connection is achieved.

CN223218626UActive Publication Date: 2025-08-12GUANGDONG HUARISE ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422251319.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-12
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

In the prior art, the terminal buckle process requires manual alignment operations, resulting in low production efficiency and low yield.

Method used

A double-layer terminal buckle fixture is designed, including parallel feeding channels and limiting structures, using the pin and pushing components to achieve automatic alignment and fast buckle of terminals, and automatic operation through cylinders and sliders.

Benefits of technology

The terminal fast fastening connection is achieved without manual alignment, which improves production efficiency, ensures consistent quality for each operation, and avoids a decrease in yield.

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Abstract

The utility model discloses a double-layer terminal buckling jig which comprises a fixed seat, a first feeding channel and a second feeding channel are arranged on the fixed seat, the first feeding channel and the second feeding channel are parallel and have a height difference, buckling positions are arranged at the end of the first feeding channel and the end of the second feeding channel, and limiting structures are arranged at the positions corresponding to the buckling positions. A first ejector rod is arranged in the first feeding channel in a penetrating mode and connected with a first ejection assembly. A second ejector rod is arranged in the second feeding channel in a penetrating mode and connected with a second ejection assembly. And a pushing assembly is arranged at the position corresponding to the buckling position, and is used for pushing one terminal to the other terminal, so that quick buckling connection of the two terminals is realized through the structure, alignment operation is not needed, the speed is higher than that of a mode that the buckling position of the two terminals needs to be accurately found before manual operation, and the operation efficiency is improved. And the stroke of pushing one terminal to the other terminal by the pushing assembly is fixed, and the buckling positions of the terminals are limited, so that the buckling quality of the two terminals in each operation can be ensured to meet the requirements, and the influence on the yield caused by the quality problem of the terminals in the subsequent assembly of the connector is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of auxiliary fixtures, in particular to a double-layer terminal buckling fixture. Background Art

[0002] Terminals are an important part of connectors. Connectors use terminals of different shapes according to their size. For convenience, terminals are usually designed to have the same structure. When the connector is small, only one terminal is needed. When the connector is large, only two terminals need to be snapped together to use it. This allows a common set of molds to be used, saving production costs. However, the terminals are usually small and need to be aligned with the snapping position during the snapping process. The manual snapping method not only has a slow operation process and affects production efficiency, but also has the problem of inadequate snapping and fixing, affecting the connector's yield rate. Utility Model Content

[0003] The purpose of the present invention is to provide a double-layer terminal fastening fixture to solve the problems raised in the above background technology.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A double-layer terminal fastening fixture includes a fixing base, on which are provided two parallel feeding channels 1 and 2 with a height difference, wherein the ends of the feeding channels 1 and 2 are provided with fastening positions, and a limiting structure is provided at the position corresponding to the fastening position;

[0006] A push rod 1 is passed through the first feeding channel, and the first push rod is connected to the first ejection component;

[0007] A second ejector rod is provided in the second feeding channel, and the second ejector rod is connected to the second ejector assembly;

[0008] A pushing component is provided at a position corresponding to the buckling position, and the pushing component is used to push one terminal toward the other terminal.

[0009] According to a further technical solution, the limiting structure includes a limiting block corresponding to the output direction of the pushing component and a gate component corresponding to the output direction of the ejection component 2. The gate component is used to open and close the output port, and the ejection component 2 is a segmented output.

[0010] According to a further technical solution, the ejection assembly 1 and the ejection assembly 2 have the same structure, the ejection assembly 1 includes a cylinder 1, the output end of the cylinder 1 is connected to a slider, the slider is connected to a sliding pair, and the ejector rod 1 is fixedly connected to the slider.

[0011] According to a further technical solution, the first feeding channel and the second feeding channel have the same structure, and a limiting groove is provided in the first feeding channel for limiting the buckling portion of the terminal.

[0012] According to a further technical solution, the pushing assembly includes a second cylinder, a push rod is provided at the output end of the second cylinder, the push rod extends through the fixing seat to the snap-fit position, and a latching position adapted to the snap-fit portion is provided below the end of the push rod.

[0013] According to a further technical solution, the gate assembly includes a fixed block, a cylinder three is provided above the fixed block, an output end of the cylinder three is connected to a movable block, the movable block passes through the fixed block, and an output port is provided at a position of the fixed block corresponding to the snap-fit position.

[0014] Beneficial effects of the utility model:

[0015] The utility model realizes the quick snap-fit connection of the two terminals through the above structure without the need for alignment operation. Compared with the method of manually finding the snap-fit position of the two terminals before operation, the speed is faster, and the stroke of pushing the component to push one terminal to the other terminal is fixed. At the same time, the snap-fit position of the terminals is limited, which can ensure that the quality of the snap-fit of the two terminals meets the requirements each time the operation is carried out, avoiding the subsequent assembly of the connector being affected by the quality problems of the terminals.

[0016] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 : Terminal structure diagram of the present utility model.

[0018] Figure 2 : The overall structure diagram of the fixture of the present utility model.

[0019] Figure 3 : The fixture structure of the utility model Figure 1 .

[0020] Figure 4 : The fixture structure of the utility model Figure 2 .

[0021] Figure 5 : Structural diagram of the gate assembly of the present utility model.

[0022] Figure markings: 1-fixed seat, 21 feeding channel one, 22-feeding channel two, 23-fastening position, 24-limiting groove, 31-limiting block, 32-gate assembly, 321-fixed block, 322-cylinder three, 323-movable block, 324-output port, 33-bump, 41-push rod one, 42-ejection assembly one, 421-cylinder one, 422-slider, 423-sliding pair, 51-push rod two, 52-ejection assembly two, 6-pushing assembly, 61-cylinder two, 62-push rod, 63-locking position, 71-PIN needle, 72-fastening part, 73-card slot, 74-card block. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0024] Please refer to Figure 1-5 ;

[0025] The buckling fixture described in the present invention is intended to improve the buckling speed of the two terminals while ensuring their fixing effect to meet the production requirements of the next process. First, it is necessary to explain the structure of the terminal, which specifically includes a buckling portion 72, a plurality of PIN pins 71 are inserted into the buckling portion 72, and the buckling portion 72 is injection molded. A plurality of "T"-shaped card slots 73 and a card block 74 on one side of the card slot 73 are provided above the buckling portion 72. The buckling method of the two terminals is that the card block 74 of one terminal is clamped with the card slot 73 of the other terminal; when these terminals are used alone, a card block 74 adapted to the card slot 73 should be provided on the housing of the connector for fixing; The snap-fitting fixture described in the new invention includes a fixed seat 1, on which are provided two parallel feeding channels 1 21 and 22 with a height difference, and the ends of feeding channel 1 21 and feeding channel 2 22 are provided with snap-fitting positions 23, and a limiting structure is provided at the position corresponding to the snap-fitting position 23; it should be noted that the height of feeding channel 1 21 and feeding channel 2 22 should be adapted to the snap-fitting portion 72 of the terminal, so as to avoid jumping during the feeding process, which causes the terminal to be offset, and the positions of the snap-fitting positions 23 of the two feeding channels should be provided with openings for the terminals to be placed therein, and in one embodiment of the limiting structure, it is an "L"-shaped limiting block.

[0026] During operation, one terminal is placed upright in the second feeding channel 22, that is, the card slot 73 faces upward, and then the other terminal is placed upside down in the first feeding channel 21, that is, the card slot 73 faces downward, so that the buckling positions 23 of the two terminals are in relative positions. In addition, due to the height difference between the first feeding channel 21 and the second feeding channel 22, the terminal located in the second feeding channel 22 is at the bottom, and the terminal located in the first feeding channel 21 is at the top, but the buckling positions 23 of the two terminals are overlapped on the same plane to achieve buckling;

[0027] A first ejector rod 41 is provided in the first feeding channel 21, and the first ejector rod 41 is connected to the first ejector assembly 42. A second ejector rod 51 is provided in the second feeding channel 22, and the second ejector rod 51 is connected to the second ejector assembly 52. Of course, before the terminal is placed in the feeding channel, the two ejector rods extend out of the feeding channel to avoid affecting the placement of the terminal. A pushing assembly 6 is provided at the position corresponding to the fastening position 23. In this embodiment, the specific structures of the first ejector assembly 42, the second ejector assembly 52 and the pushing assembly 6 are not limited, that is, manual pushing or automatic pushing can be used, and both can achieve corresponding technical effects. Of course, automated action can reduce the number of action steps of the staff and improve efficiency.

[0028] In this embodiment, the ejection assembly 1 42 and the ejection assembly 2 52 have the same structure. The ejection assembly 1 42 includes a cylinder 1 421. The output end of the cylinder 1 421 is connected to a slider 422. The slider 422 is connected to the sliding pair 423. The ejector rod 1 41 is fixedly connected to the slider 422. The pushing assembly 6 includes a cylinder 2 61. The output end of the cylinder 2 61 is provided with a push rod 62. The push rod 62 extends through the fixed seat 1 to the buckling position 23. The lower end of the push rod 62 is provided with a locking position 63 adapted to the buckling portion 72.

[0029] First, the ejector assembly 1 42 and the ejector assembly 2 52 push the ejector rod 1 41 and the ejector rod 2 51 respectively, so that the ejector rod 1 41 and the ejector rod push the two terminals to slide along the loading channel 1 21 and the loading channel 2 22 respectively, and the two terminals finally enter the snap-fit position 23. At this time, the "L"-shaped limit block is used to limit the stroke of the two terminals so that the two terminals are aligned parallel. In addition, a protrusion is provided near one end of the two loading channels. The protrusion and the limit block are combined to form a limit channel at the snap-fit position 23, so that one terminal can maintain parallel alignment when pushed to the other terminal. Then, the pushing assembly 6 is used to push the terminal near the loading channel 1 21 to the terminal near the loading channel 2 22, so that the snap-fit parts 72 of the two terminals are engaged with each other. The position of the terminal is also limited by the other end of the "L"-shaped limit block to prevent the terminal from flying out of the snap-fit position 23. After completion, the pushing assembly 6 is reset, and the snap-fit position 23 is exposed and the terminal can be taken out from the snap-fit position 23.

[0030] The utility model can realize the quick snap-fit connection of two terminals through the above structure without the need for alignment operation. Compared with the method of needing to find the snap-fit position 23 of the two terminals before manual operation, the speed is faster, and the stroke of the pushing component 6 to push one terminal to the other terminal is fixed. At the same time, the snap-fit position of the terminals is limited, which can ensure that the quality of the snap-fit of the two terminals meets the requirements each time the operation is carried out, avoiding the subsequent assembly of the connector being affected by the quality problems of the terminals.

[0031] The present invention further describes the limiting structure, specifically including a limiting block 31 corresponding to the output direction of the pushing component 6, that is, after the pushing component 6 pushes one terminal toward the other terminal, the two terminals contact the limiting block 31 to complete the fastening process, and a gate component 32 corresponding to the output direction of the ejection component 2 52. The gate component 32 is used to open and close the output port 324. In this embodiment, the ejection component 2 52 is a segmented output.

[0032] The ejection assembly 1 42, the ejection assembly 2 52, the pushing assembly 6 and the gate assembly 32 in this embodiment are all pneumatically operated and automated by the controller, that is, the staff only needs to seal the two terminals and place them in the two feeding channels; the ejection assembly 2 52 is divided into two stages of ejection. First, the terminal located in the feeding channel 2 2 is pushed into the snap-fit position 23. At this time, the gate assembly 32 closes the output port 324 to prevent the terminal from being pushed out so that the two terminals can be aligned. In addition, a protrusion 33 is provided at one end near the two feeding channels. The protrusion 33 is opposite to the lower end of the gate assembly 32. The snap-fit position 23 forms a limiting channel so that one terminal can maintain parallel alignment when pushed to the other terminal; after the two terminals are snapped together, the gate assembly 32 is lifted to expose the output port 324, and the ejection assembly 2 52 pushes the connected terminal to the output port 324. Located on the outside of the jig can prevent the collection box, and the terminal can fall into the collection box from the output port 324.

[0033] Furthermore, the gate assembly 32 includes a fixed block 321, a cylinder three 322 is provided above the fixed block 321, the output end of the cylinder three 322 is connected to the movable block 323, the pressure block passes through the fixed block 321, and the fixed block 321 is provided with an output port 324 at the position corresponding to the buckling position 23.

[0034] Feeding channel 1 21 and feeding channel 2 22 have the same structure. In order to enable the terminal to move more smoothly in the feeding channel and avoid displacement, in this embodiment, a limiting groove 24 is provided in feeding channel 1 to limit the snap-fit portion 72 of the terminal. The snap-fit portion 72 and the limiting groove 24 form a sliding pair structure, which can not only play a limiting role, but also enable it to move smoothly.

[0035] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0036] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims

1. A double-layer terminal fastening fixture, characterized by: The invention comprises a fixing seat (1), wherein the fixing seat (1) is provided with two parallel feeding channels (21) and two feeding channels (22) with a height difference, and the ends of the feeding channels (21) and (22) are provided with snap-fit positions (23), and a limiting structure is provided at the position corresponding to the snap-fit position (23); A push rod (41) is provided in the feeding channel (21), and the push rod (41) is connected to an ejection assembly (42); A second ejector rod (51) is provided in the second feeding channel (22), and the second ejector rod (51) is connected to the second ejector assembly (52); A pushing component (6) is provided at a position corresponding to the buckling position (23), and the pushing component (6) is used to push one terminal toward another terminal.

2. The double-layer terminal fastening fixture according to claim 1, characterized in that: The limiting structure includes a limiting block (31) corresponding to the output direction of the pushing component (6), and a gate component (32) corresponding to the output direction of the ejection component 2 (52). The gate component (32) is used to open and close the output port (324). The ejection component 2 (52) is a segmented output.

3. The double-layer terminal fastening fixture according to claim 1, characterized in that: The ejection assembly 1 (42) and the ejection assembly 2 (52) have the same structure. The ejection assembly 1 (42) includes a cylinder 1 (421). The output end of the cylinder 1 (421) is connected to a slider (422). The slider (422) is connected to a sliding pair (423). The ejector rod 1 (41) is fixedly connected to the slider (422).

4. The double-layer terminal fastening fixture according to claim 1, characterized in that: The first feeding channel (21) and the second feeding channel (22) have the same structure. A limiting groove (24) is provided in the first feeding channel (21) for limiting the buckling portion (72) of the terminal.

5. The double-layer terminal fastening fixture according to claim 1, characterized in that: The pushing assembly (6) includes a second cylinder (61), and a push rod (62) is provided at the output end of the second cylinder (61). The push rod (62) passes through the fixing seat (1) and extends to the buckling position (23). A locking position (63) adapted to the buckling portion (72) is provided below the end of the push rod (62).

6. The double-layer terminal fastening fixture according to claim 2, characterized in that: The gate assembly (32) includes a fixed block (321), a cylinder three (322) is provided above the fixed block (321), an output end of the cylinder three (322) is connected to a movable block (323), the movable block (323) passes through the fixed block (321), and an output port (324) is provided at a position of the fixed block (321) corresponding to the buckling position (23).