Assembly machine for terminal assembly on switch panel socket
By designing the control and installation mechanism on the base, the automatic assembly of the switch panel socket terminal assembly is achieved, which solves the problem of inefficiency of traditional manual operation, improves the accuracy of nut installation and smoothness of copper chip insertion, and improves assembly quality and consistency.
Patent Information
- Application Number
- CN202422263990.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-16
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-16
AI Technical Summary
The terminal components on the traditional manual operation assembled switch panel socket are inefficient and error-prone, resulting in uneven distance between the nut and the top of the terminal frame, affecting the smooth insertion of the copper piece and the consistency of parts tightness.
An assembly machine including a base, control mechanism and mounting mechanism is designed to control the movement of terminal frames through slideways and hydraulic cylinders, and clamp the terminal frames are clamped with servo and clamping blocks. The precise installation of the nut and the snap-in of the copper sheet is achieved in combination with the mounting head and bracket to ensure that the nut is rotated to the appropriate position.
It improves the installation efficiency and quality of terminal components, ensures the accuracy of the nut being installed to the upper end of the terminal frame, facilitates subsequent copper sheets to snap in, and improves the automation and consistency of the assembly process.
Smart Images

Figure CN223218630U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of terminal assembly assembly, in particular to an assembling machine for terminal assemblies on switch panel sockets. Background Art
[0002] The assembly machine for terminal components on switch panel sockets is a device used to automatically assemble terminal components on switch panel sockets. These components include terminal frames, nuts and copper sheets, which play a key role in electrical connections. The traditional method of assembling these components is usually manual operation, which is not only inefficient but also prone to errors.
[0003] However, the repetitive labor of manual operation may cause worker fatigue and low production efficiency. When the nut is rotated to the terminal frame, the distance between the top of the nut and the top of the terminal frame is uneven, which may easily cause the copper sheet to be inserted poorly and the tightness of the parts in the terminal assembly to be inconsistent. Therefore, an assembly machine for the terminal assembly on the switch panel socket is needed to solve the existing deficiencies. Utility Model Content
[0004] The purpose of the utility model is to provide an assembly machine for terminal components on switch panel sockets. Through the control mechanism set up, the movement of the terminal frame in the entire installation process is effectively realized, and the installation of the nut and the card-in of the copper sheet are effectively guaranteed; through the installation mechanism set up, the installation efficiency of the nut is improved, and the quality of the nut installed to the upper end of the terminal frame is improved, so that the nut can be rotated to a suitable position, which is convenient for the subsequent card-in of the copper sheet.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is an assembly machine for terminal components on switch panel sockets, comprising a base, a terminal frame, a nut and a copper sheet. A control mechanism is provided at the top of the base for controlling the movement of the terminal frame. A mounting mechanism is provided at the top of the base for mounting the nut on the terminal frame. Slideway 1, slideway 2 and slideway 3 are provided at the top of the base for feeding the terminal frame, the nut and the copper sheet respectively.
[0007] The utility model is further configured such that the top end of the base is fixedly connected to a hydraulic cylinder, the telescopic end of the hydraulic cylinder is fixedly connected to a push plate, and the front end of the push plate is movably connected to one side of the copper sheet.
[0008] The utility model is further configured such that the control mechanism includes a movable frame, a steering gear and a clamping block, the steering gear and the clamping block are symmetrically arranged, the steering gear is fixedly connected to the top end of the movable frame, and the clamping block is fixedly connected to the telescopic end of the steering gear.
[0009] The utility model is further configured such that the slideway is located on the inner side of the movable frame, and the terminal frame is located on the opposite side of the clamping block, the top of the base is fixedly connected to a group of symmetrical linear slide rails, and the tops of the linear slide rails are slidably connected to sliders, and the tops of the sliders are fixedly connected to the bottom end of the movable frame.
[0010] The utility model is further configured as follows: the mounting mechanism includes a control head, a mounting head, a bracket, a connecting rod and a movable ring; the bracket, the connecting rod and the movable ring are symmetrically distributed; the top end of the mounting head is movably connected to the bottom end of the control head; the bracket is L-shaped; the top end of the bracket is fixedly connected to the bottom end of the movable ring; one end of the connecting rod is movably connected to the bottom end of the movable ring via a rotating shaft; and the other end of the connecting rod is movably connected to the outside of the mounting head via a rotating shaft.
[0011] The utility model is further configured such that the mounting mechanism also includes a guide column and a stop block, and the guide column, the stop block and the return spring are symmetrically arranged, one end of the guide column is fixedly connected to the outside of the control head, and the stop block is fixedly connected to the other end of the guide column, and the guide column passes through the movable ring, and the guide column is movably connected to the movable ring.
[0012] The utility model is further configured such that a return spring is sleeved on the outer side of the guide column, one end of the return spring is fixedly connected to the movable ring, and the other end of the return spring is fixedly connected to the stop block, and the nut is engaged with the opposite side of the bottom end of the bracket.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model sets up a control mechanism. Due to the obstruction of slide 1, the terminal assembly cannot move back and can only fall downward to the through hole of the base and then fall to a unified storage area. In this reciprocating manner, the nut and the copper sheet are connected to the terminal frame in turn, effectively realizing the movement of the terminal frame throughout the installation process and effectively ensuring the installation of the nut and the insertion of the copper sheet.
[0015] 2. The utility model provides an installation mechanism, by which the installation head moves up and the brackets move away from each other, thereby releasing the restriction on the nut, thereby improving the installation efficiency of the nut and the quality of the nut installed on the upper end of the terminal frame, so that the nut can be rotated to a suitable position, which is convenient for the subsequent insertion of the copper sheet.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a structural schematic diagram from another perspective of the present invention;
[0020] Figure 3 This is a schematic diagram of the control mechanism structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the installation mechanism structure of the utility model;
[0022] Figure 5 For this utility model Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0023] In the figure: 1. Base; 2. Terminal frame; 3. Nut; 4. Copper sheet; 5. Control mechanism; 501. Moving frame; 502. Servo; 503. Clamp; 6. Mounting mechanism; 601. Control head; 602. Mounting head; 603. Bracket; 604. Connecting rod; 605. Moving ring; 606. Guide column; 607. Stop block; 7. Slideway 1; 8. Slideway 2; 9. Slideway 3; 10. Hydraulic cylinder; 11. Linear slide; 12. Slider; 13. Return spring; 14. Push plate. DETAILED DESCRIPTION
[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] like Figure 1-5 As shown, the utility model provides a technical solution: an assembly machine for terminal components on switch panel sockets, comprising a base 1, a terminal frame 2, a nut 3 and a copper sheet 4, a control mechanism 5 is provided at the top of the base 1 for controlling the movement of the terminal frame 2, a mounting mechanism 6 is provided at the top of the base 1 for mounting the nut 3 on the terminal frame 2, and a slide 1 7, a slide 2 8 and a slide 3 9 are provided at the top of the base 1 for feeding the terminal frame 2, the nut 3 and the copper sheet 4 respectively.
[0026] Slide 1 7 , slide 2 8 and slide 3 9 are all connected to the feeding vibration plate, so as to deliver the terminal frame 2 , nut 3 and copper sheet 4 to the installation position, and the linear slide rail 11 is used to control the movement of the slider 12 , thereby controlling the movable frame 501 to move along the direction of slide 1 7 .
[0027] like Figure 1 、 Figure 2 and Figure 3 As shown, the top of the base 1 is fixedly connected to a hydraulic cylinder 10, the telescopic end of the hydraulic cylinder 10 is fixedly connected to a push plate 14, and the front end of the push plate 14 is movably connected to one side of the copper sheet 4, the control mechanism 5 includes a movable frame 501, a servo 502 and a clamping block 503, the servo 502 and the clamping block 503 are symmetrically arranged, the servo 502 is fixedly connected to the top of the movable frame 501, and the clamping block 503 is fixedly connected to the telescopic end of the servo 502, the slide 17 is located on the inner side of the movable frame 501, and the terminal frame 2 is located on the opposite side of the clamping block 503, the top of the base 1 is fixedly connected to a group of symmetrical linear slide rails 11, and the top of the linear slide rails 11 are slidably connected to the slider 12, and the top of the slider 12 is fixedly connected to the bottom end of the movable frame 501.
[0028] The servo 502 controls the movement of the clamping block 503 until the terminal frame 2 is clamped, and then the terminal frame 2 is moved along the slide 1 7 until it moves to the front end of the slide 2 8. When the nut 3 is installed inside the terminal frame 2, the movable frame 501 is continued to be used to drive the terminal frame 2 and the nut 3 to continue to move forward until the terminal frame 2 is disengaged from the slide 1 7 and the copper sheet 4 is installed on the terminal frame 2. Then, the servo 502 is used to loosen the clamping block 503 and move the movable frame 501 back. The terminal assembly falls under the action of its own gravity. Due to the obstruction of the slide 1 7, the terminal assembly cannot move back and can only fall down to the through hole of the base 1, and then fall to a unified storage place. In this way, the nut 3 and the copper sheet 4 are connected to the terminal frame 2 in turn, effectively realizing the movement of the terminal frame 2 during the entire installation process and effectively ensuring the installation of the nut 3 and the carding of the copper sheet 4.
[0029] like Figure 1 、 Figure 4 and Figure 5As shown, the mounting mechanism 6 includes a control head 601, a mounting head 602, a bracket 603, a connecting rod 604 and a moving ring 605. The bracket 603, the connecting rod 604 and the moving ring 605 are all symmetrically distributed. The top of the mounting head 602 is movably connected to the bottom end of the control head 601. The bracket 603 is L-shaped. The top of the bracket 603 is fixedly connected to the bottom end of the moving ring 605. One end of the connecting rod 604 is movably connected to the bottom end of the moving ring 605 through a rotating shaft, and the other end of the connecting rod 604 is movably connected to the outer side of the mounting head 602 through a rotating shaft. The mounting mechanism 6 also includes a guide column 60 6 and the stop block 607, the guide column 606, the stop block 607 and the return spring 13 are all symmetrically arranged, one end of the guide column 606 is fixedly connected to the outside of the control head 601, and the stop block 607 is fixedly connected to the other end of the guide column 606, the guide column 606 passes through the movable ring 605, and the guide column 606 is movably connected to the movable ring 605, and the outer side of the guide column 606 is sleeved with a return spring 13, one end of the return spring 13 is fixedly connected to the movable ring 605, and the other end of the return spring 13 is fixedly connected to the stop block 607, and the nut 3 is engaged with the opposite side of the bottom end of the bracket 603.
[0030] The control head 601 is operated by the control assembly and can rotate downward and control the extension and contraction of the mounting head 602. When the control head 601 moves to the top of the nut 3, the control head 601 is used to move the mounting head 602 downward until the bottom end of the mounting head 602 is engaged with the cross groove at the top of the nut 3. During the downward movement of the mounting head 602, the connecting rod 604 is driven to rotate, so that the moving ring 605 moves along the guide column 606 close to the control head 601, thereby pulling the bracket 603 toward the direction of the control head 601, thereby using the bottom ends of the two brackets 603 to press the nut 3. The nut 3 is enclosed and clamped, but the nut 3 can remain active. The control head 601 is then used to move the nut 3 to the top screw thread of the terminal frame 2. Subsequently, the control head 601 is rotated downward by the control component, and the bracket 603 and the nut 3 maintain relative static movement, so that most of the nut 3 is screwed into the interior of the terminal frame 2. Next, the mounting head 602 is moved upward, and the brackets 603 move away from each other, thereby releasing the restriction on the nut 3, thereby improving the installation efficiency of the nut 3 and the quality of the nut 3 installed to the upper end of the terminal frame 2, so that the nut 3 is rotated to a suitable position, which is convenient for the subsequent insertion of the copper sheet 4.
[0031] Working principle: When in use, first, slideway 1 7, slideway 2 8 and slideway 3 9 are all connected to the feeding vibration plate, so that the terminal frame 2, nut 3 and copper sheet 4 are sent to the installation position, and the linear slide 11 is used to control the movement of the slider 12, thereby controlling the moving frame 501 to move along the direction of slideway 1 7, and the servo 502 is used to control the movement of the clamping block 503 until the terminal frame 2 is clamped, and then the terminal frame 2 is driven to move along the slideway 1 7 until it moves to the front end of the slideway 2 8. Then, the control head 601 is operated by the control component. The control head 601 can be rotated downward and can control the extension and contraction of the mounting head 602. When the control head 601 moves to the top of the nut 3, the control head 601 is used to move the mounting head 602 downward until the bottom end of the mounting head 602 is engaged with the cross groove at the top end of the nut 3. During the downward movement of the mounting head 602, the connecting rod 604 is driven to rotate, so that the moving ring 605 moves along the guide column 606 close to the control head 601, thereby pulling the bracket 603 toward the direction of the control head 601, thereby using the bottom ends of the two brackets 603 to move. The nut 3 is enclosed and clamped, but the nut 3 can remain active, and then the control head 601 is used to move the nut 3 to the top screw hole of the terminal frame 2. Subsequently, the control head 601 is rotated downward by the control component, and the bracket 603 and the nut 3 maintain relative static movement, so that most of the nut 3 is screwed into the interior of the terminal frame 2. Then, the mounting head 602 is moved upward, and the brackets 603 are moved away from each other, and the restriction on the nut 3 can be released. Subsequently, the movable frame 501 is used to drive the terminal frame 2 and the nut 3 to continue to move forward until the terminal frame 2 and the nut 3 are locked. The sub-frame 2 is separated from the slide 1 7. At this time, the hydraulic cylinder 10 is used to push the copper sheet 4 at the tail end of the slide 3 9 forward until the copper sheet 4 is respectively engaged with the terminal frame 2 and the nut 3. Then, the servo 502 is used to loosen the clamp 503 and move the movable frame 501 back. The terminal assembly falls under the action of its own gravity. Due to the obstruction of the slide 1 7, the terminal assembly cannot move back and can only fall downward to the through hole of the base 1, and then fall to a unified storage place. In this way, the nut 3 and the copper sheet 4 are connected to the terminal frame 2 in turn.
[0032] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An assembly machine for terminal components on switch panel sockets, comprising a base (1), a terminal frame (2), a nut (3) and a copper sheet (4), characterized in that: The top of the base (1) is provided with a control mechanism (5) for controlling the movement of the terminal frame (2); the top of the base (1) is provided with a mounting mechanism (6) for mounting the nut (3) on the terminal frame (2); the top of the base (1) is provided with a slideway 1 (7), a slideway 2 (8) and a slideway 3 (9) for feeding the terminal frame (2), the nut (3) and the copper sheet (4), respectively.
2. The assembly machine for terminal components on switch panel sockets according to claim 1, characterized in that: The top end of the base (1) is fixedly connected to a hydraulic cylinder (10), the telescopic end of the hydraulic cylinder (10) is fixedly connected to a push plate (14), and the front end of the push plate (14) is movably connected to one side of the copper sheet (4).
3. The assembly machine for terminal components on switch panel sockets according to claim 1, characterized in that: The control mechanism (5) comprises a movable frame (501), a steering gear (502) and a clamping block (503), wherein the steering gear (502) and the clamping block (503) are symmetrically arranged, the steering gear (502) is fixedly connected to the top end of the movable frame (501), and the clamping block (503) is fixedly connected to the telescopic end of the steering gear (502).
4. The assembly machine for terminal components on switch panel sockets according to claim 3, characterized in that: The slideway 1 (7) is located on the inner side of the movable frame (501), and the terminal frame (2) is located on the opposite side of the clamping block (503). The top of the base (1) is fixedly connected to a group of symmetrical linear slide rails (11), and the top of the linear slide rails (11) are slidably connected to sliders (12), and the top of the sliders (12) are fixedly connected to the bottom end of the movable frame (501).
5. The assembly machine for terminal components on switch panel sockets according to claim 1, characterized in that: The mounting mechanism (6) comprises a control head (601), a mounting head (602), a bracket (603), a connecting rod (604) and a movable ring (605); the bracket (603), the connecting rod (604) and the movable ring (605) are all symmetrically distributed; the top end of the mounting head (602) is movably connected to the bottom end of the control head (601); the bracket (603) is L-shaped; the top end of the bracket (603) is fixedly connected to the bottom end of the movable ring (605); one end of the connecting rod (604) is movably connected to the bottom end of the movable ring (605) via a rotating shaft, and the other end of the connecting rod (604) is movably connected to the outer side of the mounting head (602) via a rotating shaft.
6. The assembly machine for terminal components on switch panel sockets according to claim 5, characterized in that: The mounting mechanism (6) further comprises a guide column (606) and a stop block (607), wherein the guide column (606), the stop block (607) and the return spring (13) are all symmetrically arranged, one end of the guide column (606) is fixedly connected to the outside of the control head (601), and the stop block (607) is fixedly connected to the other end of the guide column (606), and the guide column (606) passes through the movable ring (605), and the guide column (606) is movably connected to the movable ring (605).
7. The assembly machine for terminal components on switch panel sockets according to claim 6, characterized in that: The outer sides of the guide columns (606) are sleeved with return springs (13), one end of the return springs (13) is fixedly connected to the movable ring (605), and the other end of the return springs (13) is fixedly connected to the stop block (607), and the nut (3) is engaged with the opposite side of the bottom end of the bracket (603).
Citation Information
Cited By
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