Prefabricated concrete integrated distribution box and mold

Through the integrated distribution box box and mold of prefabricated concrete, the deviation and deformation problems caused by inaccurate openings during distribution box construction are solved, the stability and construction efficiency of the distribution box are improved, and the maintenance process of power supply parts is simplified.

CN223218694UActive Publication Date: 2025-08-12CHENGDU NO 2 CONSTRUETION COMPDNY
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Patent Information

Application Number
CN202422399863.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-12
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the construction of existing distribution boxes, the position of the reserved box opening is inaccurate, resulting in quality problems such as deviation, deformation and hollow joints, which affects the stability and integrity of the wall structure, and consumes a lot of manpower and material resources during the construction process.

Method used

The precast concrete integrated distribution box box is adopted. It is connected to the concrete by setting up cladding parts outside the shell, embedded in the reserved void of the wall, and filled with mortar. Combined with the convex power supply mount and reinforcement rib design, stability and convenient maintenance are improved.

Benefits of technology

It improves the stability and deformation resistance of the distribution box, reduces slag construction and manpower consumption during construction, simplifies the maintenance and replacement of power parts, and enhances the overall structural strength of the shell.

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Abstract

The utility model discloses a prefabricated concrete integrated distribution box in the field of electrical engineering, and the box comprises a housing which is a rectangular box body with an opening on the front surface, the housing is internally provided with an installation assembly, and at least one side wall of the housing is provided with a wiring hole; the shell is coated with the coating piece, a wiring through groove is formed in the position, corresponding to the wiring hole, of the coating piece, and the coating piece is connected with concrete of the wall; and a mold; compared with the prior art, the shell has the advantages that the shell can be protected by wrapping the shell with the concrete-poured wrapping piece, extrusion stress of a wall on the shell is reduced, and compared with an existing embedded shell, the shell is better in stability.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrical engineering, in particular to a precast concrete integrated distribution box and a mould. Background Art

[0002] The construction of a distribution box typically involves pre-setting a hole in the wall for the box and pre-setting wire ducts for the box. The box is then placed after the wall is built, and the wall surrounding the box is trimmed and patched. Traditional construction techniques often result in inaccurate placement of the reserved hole, resulting in a large amount of construction debris after the trimming process. During the trimming and patching of the wall hole and duct, the distribution box is easily squeezed, causing displacement and deformation, and hollowing at the joints. This consumes significant manpower and material resources, and can negatively impact the integrity and stability of the wall structure.

[0003] To this end, we propose a precast concrete integrated distribution box and mold. Summary of the Invention

[0004] In view of the above-mentioned deficiencies in the prior art, the utility model provides a precast concrete integrated distribution box and a mold.

[0005] In order to achieve the above-mentioned purpose of the invention, the technical solution adopted by the present utility model is:

[0006] A precast concrete integrated distribution box comprises: a shell, which is a rectangular box with an opening at the front, a mounting assembly provided inside the shell, the mounting assembly being used to install a power supply unit and a signal transmission unit, and a wiring hole being provided on at least one side wall of the shell; a covering member, which covers the outside of the shell, and a wiring groove is provided on the covering member at a position corresponding to the wiring hole, and the covering member is connected to the concrete of the wall.

[0007] By providing a covering part, the covering part is pre-molded with the shell, and then the molded shell and the covering part are embedded in the reserved cavity in the wall, and then the gap between the covering part and the wall is filled and leveled by masonry mortar. The covering part can form a support for the external wall. Compared with directly embedding the shell into the wall, the covering part is less squeezed by the wall and is less likely to deform. In addition, during the installation process, compared with the method of installing the box with reserved holes, there is no need to chisel and hammer, and there will be no large amount of construction slag. The joints are neat, which saves manpower and improves the stability of the shell.

[0008] It is further defined that the covering parts are made of cast concrete; prefabricating the covering parts by cast concrete can make the connection between the covering parts and the wall tighter and more stable.

[0009] It is further defined that the installation component includes a power supply mounting frame and a signal box. The power supply mounting frame is convex in shape and is fixedly connected to the back of the shell by screws at both ends. A number of mounting holes are evenly spaced along the length direction of the power supply mounting frame on the raised portion of the power supply mounting frame. There are two power supply mounting frames arranged in the up and down directions; the signal box is a rectangular box body with openings on the top and back. A fixing block is provided on the left and right sides of the signal box, and the signal box is fixed to the back of the shell by screws passing through the fixing blocks.

[0010] By setting up a convex-shaped power supply mounting bracket, power supply components such as plug boards are fixed to the mounting holes of the raised part of the power supply mounting bracket by bolts. In this way, when the power supply component is damaged and needs to be repaired or replaced, the power supply component can be directly removed from the power supply mounting bracket. Compared with directly fixing the power supply component to the reserved hole of the shell, the reserved hole of the shell is very fragile and is very easy to be damaged by multiple disassembly and assembly, resulting in loose fixation and the need for re-drilling. When passing through the power supply mounting bracket, there is no need to remove the power supply mounting bracket, and the reserved hole of the shell will not be damaged. The maintenance and replacement of the power supply component is convenient, and the stability of the power supply component in the shell is improved. The problem of loose fixation due to multiple disassembly will not occur. In addition, a number of mounting holes are provided so that the power supply component can be moved left and right on the power supply mounting bracket for adjustment. A signal box is set up for installing signal transmission components such as routers, and the signal transmission component is inserted into the signal box from the top to complete the fixation, which is very convenient.

[0011] It is further defined that a plurality of heat dissipation holes are provided on the front side of the signal box; the heat dissipation holes provided on the front side of the signal box can improve the heat dissipation performance of the signal box and can also reduce the obstruction to the signal.

[0012] It is further defined that reinforcing ribs are arranged on the side walls of the shell, and the reinforcing ribs are staggered with the wiring holes; by arranging reinforcing ribs on the side walls of the shell, the bearing strength of the shell can be further improved, and the shell can be prevented from being squeezed and deformed by the covering parts and the wall, and the deformation resistance is stronger.

[0013] A mould is used for prefabricating the above-mentioned precast concrete integrated distribution box.

[0014] The beneficial effect of the present invention is that a concrete covering is provided on the outside of the shell to protect the shell and reduce the squeezing force of the shell on the wall. Compared with the existing embedded shell, the stability of the shell is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view of the utility model in a perspective state;

[0016] Figure 2 It is a top view of the utility model in a perspective state;

[0017] Figure 3This is a structural diagram of the power supply mounting rack.

[0018] The symbols of the components are as follows:

[0019] Shell 1 , wiring hole 11 , reinforcement rib 12 , covering part 2 , wiring slot 21 , mounting assembly 3 , power supply mounting frame 31 , mounting hole 311 , signal box 32 , fixing block 321 , heat dissipation hole 322 . DETAILED DESCRIPTION

[0020] The specific implementation methods of the present invention are described below to facilitate understanding of the present invention by those skilled in the art. However, it should be clear that the present invention is not limited to the scope of the specific implementation methods. For those skilled in the art, as long as various changes are within the spirit and scope of the present invention as defined and determined by the appended claims, these changes are obvious, and all utility model creations using the concept of the present invention are protected.

[0021] Example:

[0022] like Figure 1-Figure 3 As shown, a precast concrete integrated distribution box comprises a shell 1, a covering member 2 and a mounting assembly 3; the shell 1 is a rectangular box with an opening on the front, the mounting assembly 3 is arranged in the shell 1, the mounting assembly 3 is used to install a power supply and a signal transmission member, the mounting assembly 3 comprises a power supply mounting frame 31 and a signal box 32, the power supply mounting frame 31 is convex in shape, and both ends are fixedly connected to the back of the shell 1 by screws, a plurality of mounting holes 311 are evenly spaced on the convex portion of the power supply mounting frame 31 along the length direction of the power supply mounting frame 31, and the power supply mounting frame 31 is provided with two, arranged in an up-down direction; the signal box 32 2 is a rectangular box body with openings on both the top and back surfaces. A fixing block 321 is provided on each of the left and right sides of the signal box 32. The signal box 32 is fixed to the back surface of the housing 1 by screws passing through the fixing blocks 321. A plurality of heat dissipation holes 322 are provided on the front surface of the signal box 32. A wiring hole 11 is provided on the top surface of the housing 1. Reinforcing ribs 12 are provided on the side walls of the housing 1, and the reinforcing ribs 12 are staggered with the wiring holes 11. The covering 2 is covered on the outside of the housing 1. A wiring groove 21 is provided on the covering 2 at the position corresponding to the wiring hole 11. The covering 2 is made of cast concrete. The covering 2 is connected to the concrete of the wall.

[0023] By setting a covering part 2, the covering part 2 is pre-molded with the shell 1, and then the molded shell 1 and the covering part 2 are embedded in the cavity reserved in the wall, and then the gap between the covering part 2 and the wall is filled and leveled by masonry mortar. The covering part 2 can form a support for the external wall. Compared with directly embedding the shell 1 into the wall, it is less squeezed by the wall and is less likely to deform. In the installation process, compared with the method of installing the box with reserved holes, there is no need to chisel and hammer, and no large amount of construction slag will appear. The joints are neat, which saves manpower and improves the stability of the shell 1; the covering part 2 is also pre-cast by concrete pouring, which can make the connection between the covering part 2 and the wall tighter and more stable; by setting a convex-shaped power supply mounting frame 31, the power supply component, such as a plug board, is fixed to the mounting hole 311 of the raised part of the power supply mounting frame 31 by bolts, so that when the power supply component is damaged and needs to be repaired or replaced, the power supply component can be directly removed from the power supply mounting frame 31, which is more convenient than directly fixing the power supply component on the wall. The reserved holes of the shell 1 are very fragile and are easily damaged after repeated disassembly and assembly, resulting in loose fixation and the need for re-drilling. When passing through the power supply mounting bracket 31, there is no need to remove the power supply mounting bracket 31, and the reserved holes of the shell 1 will not be damaged. This facilitates the maintenance and replacement of the power supply component, improves the stability of the power supply component in the shell 1, and does not cause the problem of loose fixation due to repeated disassembly. In addition, the mounting hole 311 is provided with several holes that allow the power supply component to be moved left and right on the power supply mounting bracket 31. By setting a signal box 32 for installing signal transmission components such as routers, the signal transmission component can be inserted into the signal box 32 from the top to complete the fixation, which is very convenient; opening the heat dissipation hole 322 on the front of the signal box 32 can improve the heat dissipation performance of the signal box 32 and reduce the obstruction to the signal; by arranging the reinforcing ribs 12 on the side wall of the shell 1, the bearing strength of the shell 1 can be further improved, and the shell 1 can be prevented from being squeezed and deformed by the covering component 2 and the wall, and the deformation resistance is stronger.

[0024] A mould is used for prefabricating the above-mentioned precast concrete integrated distribution box.

Claims

1. A precast concrete integrated distribution box, characterized in that: include: The housing (1) is a rectangular box with an opening at the front, wherein a mounting assembly (3) is provided in the housing (1), wherein the mounting assembly (3) is used to install a power supply unit and a signal transmission unit, and a wiring hole (11) is provided on at least one side wall of the housing (1); A covering member (2) covers the outside of the shell (1), and a wiring groove (21) is provided on the covering member (2) at a position corresponding to the wiring hole (11), and the covering member (2) is connected to the concrete of the wall.

2. The precast concrete integrated distribution box according to claim 1, characterized in that: The covering member (2) is made of cast concrete.

3. The precast concrete integrated distribution box according to claim 2, characterized in that: The mounting assembly (3) includes a power supply mounting frame (31) and a signal box (32), the power supply mounting frame (31) is convex-shaped, and both ends are fixedly connected to the back of the housing (1) by screws, and a plurality of mounting holes (311) are evenly spaced along the length direction of the power supply mounting frame (31) on the convex portion of the power supply mounting frame (31), and the power supply mounting frame (31) is provided with two mounting holes arranged in an up-down direction; The signal box (32) is a rectangular box body with an open top and a back. A fixing block (321) is provided on each of the left and right sides of the signal box (32). The signal box (32) is fixed to the back of the housing (1) by screws passing through the fixing blocks (321).

4. The precast concrete integrated distribution box according to claim 3 is characterized in that: The front side of the signal box (32) is provided with a plurality of heat dissipation holes (322).

5. The precast concrete integrated distribution box according to claim 1, characterized in that: A reinforcing rib (12) is provided on the side wall of the housing (1), and the reinforcing rib (12) is staggered with the wiring hole (11).

6. A mold, characterized in that: Used to prefabricate the precast concrete integrated distribution box as described in any one of claims 1-5.