Factory prefabricated water-permeable real grass cultivation structure

Abstract

The utility model discloses a factory prefabricated water-permeable real grass cultivation structure, which comprises thermoplastic water-permeable cultivation monomers or a cultivation frame or a cultivation plate formed by splicing a plurality of water-permeable cultivation monomers, and is characterized in that a vertically through cultivation cavity is arranged in each water-permeable cultivation monomer, and a seed matrix containing seeds is filled in each cultivation cavity; and one or two surfaces of the water-permeable cultivation monomer or cultivation layer are compounded with paper or films which are dissolved in water. The characteristics of optimal design of a cultivation structure, environmental protection and functionality of material selection, customization of a seed matrix and the like provide powerful guarantee for rapid and healthy growth of the turf. Meanwhile, due to the innovation of the production method, the production efficiency and the quality control level are improved, seed germination and turf growth are promoted, and environmental protection and sustainability are enhanced. Through the technical effects, the device has wide application prospect and market value in the field of turf planting.

Description

Technical Field

[0001] The utility model belongs to the technical field of real grass planting, and in particular relates to a factory-prefabricated permeable real grass cultivation structure. Background Art

[0002] Finding and developing new urban green spaces to increase the city’s green coverage has become an important issue in current urban planning and construction.

[0003] Traditionally, functional areas such as parking lots, rooftops, and terraces are often paved with cement flooring to meet their load-bearing and usage requirements. However, this hardened treatment significantly limits the potential for greening, making it difficult for these areas to become an effective part of urban greening.

[0004] In order to overcome this problem, there are solutions in the prior art that use hexagonal cavities as planting units, such as planting boards with honeycomb structures. This type of planting board attempts to provide a certain amount of space for plant growth while maintaining the bearing capacity of the ground through its unique structural design. However, although this solution has achieved a combination of greening and functionality to a certain extent, it still has many shortcomings in practical applications. For example, the steps of on-site paving, filling the planting foundation, sowing, and subsequent on-site maintenance are cumbersome and complicated, which is not only time-consuming and labor-intensive, but also difficult to ensure the consistency of the germination rate and greening effect.

[0005] Therefore, there is an urgent need for a new greening technology that balances production efficiency, on-site paving efficiency, and seedling emergence rate. Specifically, this technology should be able to be prefabricated in the factory to ensure consistent product quality and improve production efficiency. At the same time, it should also have good water permeability to meet the growth requirements of plants and significantly improve the greening effect and quality during the actual paving process. Utility Model Content

[0006] In response to the problems existing in the existing technology, the utility model provides a factory-prefabricated permeable real grass cultivation structure to solve the problems existing in the existing technology, promote the advancement of urban greening technology, and contribute to creating a more livable and ecologically friendly urban environment.

[0007] The utility model is realized as follows: a factory-prefabricated permeable real grass cultivation structure includes a thermoplastic permeable cultivation unit or a cultivation frame or cultivation board spliced by several permeable cultivation units, characterized in that: a cultivation cavity running through from top to bottom is provided in the permeable cultivation unit, and the cultivation cavity is filled with a seed matrix containing seeds; one or both sides of the permeable cultivation unit or cultivation layer are composited with water-soluble paper or film.

[0008] Preferably, the permeable cultivation unit is a single-layer cultivation cavity.

[0009] Preferably, the permeable cultivation unit is a double-layer cultivation cavity that penetrates from top to bottom.

[0010] Preferably, the double-layer cultivation chambers are arranged in a staggered manner.

[0011] Preferably, the geometric shape of the cultivation cavity is square, pentagon or hexagon.

[0012] Preferably, the surface of the paper or film is provided with wavy folds, which is conducive to lamination and has certain stretching properties to avoid extrusion penetration.

[0013] Preferably, the surface of the paper or film is coated with an antibacterial agent and an insecticide.

[0014] Preferably, the water-soluble paper or film is one of natural kraft paper, recycled virgin pulp paper, water-soluble PVA film, seed paper, oxalate film, or thin cloth film.

[0015] The technical effects of this utility model are as follows: The factory-prefabricated permeable real grass cultivation structure and its production method disclosed in this utility model have demonstrated significant technical effects and innovative advantages. The following is a detailed analysis of its technical effects:

[0016] 1. Analysis of the characteristics of factory-prefabricated permeable real grass cultivation structure

[0017] Optimization of structural design:

[0018] The design of the permeable cultivation unit or cultivation frame / plate ensures that the cultivation cavity is connected from top to bottom, which is conducive to the circulation of water and air and provides a good growth environment for seeds.

[0019] The geometric shapes of the cultivation chamber are diverse (square, pentagonal or hexagonal, etc.), which increases the stability and aesthetics of the cultivation structure and adapts to the needs of different planting scenarios.

[0020] Environmental protection and functionality of material selection:

[0021] The use of water-soluble paper or film not only protects the seeds from interference from the external environment in the early stage, but also gradually dissolves as the turf grows, without causing pollution to the environment.

[0022] The materials used in the permeable cultivation monomers have good water permeability and air permeability, which is conducive to the germination and growth of seeds.

[0023] Customization of seed matrix:

[0024] The seed matrix undergoes a customized pre-mixing process to ensure uniform distribution of seeds in the matrix, improving seed germination rate and uniformity of the turf.

[0025] The choice of substrate takes into account the characteristics of the seeds and the preset plant density, providing the best nutrition and support for the growth of the turf.

[0026] 2. Effect Analysis of Production Methods

[0027] Improve production efficiency and quality control:

[0028] The factory-prefabricated method standardizes and streamlines turf cultivation, greatly improving production efficiency. By precisely controlling every step of the production process, the stability and consistency of product quality are ensured.

[0029] Promote seed germination and turf growth:

[0030] The production method uses ultrasonic treatment on grass seeds to activate the physiological mechanism inside the seeds, improve the germination rate and growth potential of the seeds. This step lays a solid foundation for the rapid formation and healthy development of the turf.

[0031] By adjusting parameters such as rotation speed, mixing time and rotation direction in real time, the customized premixing process ensures sufficient mixing and uniform distribution of seeds and substrate.

[0032] Enhance environmental protection and sustainability:

[0033] All materials used in the production method are environmentally friendly and degradable materials, which conforms to the development concept of green ecology. This reduces the pollution of the cultivation structure to the environment after use, and realizes the environmental protection and sustainable development of turf cultivation.

[0034] Provide convenient planting experience:

[0035] The production method is designed with user convenience in mind. Users simply follow the instructions for simple assembly and subsequent maintenance to easily create a beautiful lawn. This lowers the barrier to entry for planting, allowing more people to enjoy the joy of lawn cultivation.

[0036] In summary, the factory-prefabricated permeable real grass cultivation structure and its production method disclosed in this utility model have significant technical benefits. The optimized design of the cultivation structure, the environmentally friendly and functional material selection, and the customized seed matrix provide strong guarantees for the rapid and healthy growth of turf. Furthermore, the innovative production method improves production efficiency and quality control, promotes seed germination and turf growth, and enhances environmental protection and sustainability. These technical benefits collectively give this utility model broad application prospects and market value in the field of turf cultivation. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 This is a schematic structural diagram of Example 1 of the present utility model;

[0038] Figure 2 is a partial cross-sectional view of Example 1;

[0039] Figure 3 This is a schematic diagram of the three-dimensional structure of the permeable cultivation unit in Example 1 of the utility model;

[0040] Figure 4 This is a schematic structural diagram of Example 2 of the present utility model;

[0041] Figure 5 is a partial cross-sectional view of Example 2;

[0042] Figure 6 This is a schematic diagram of the three-dimensional structure of Example 2 of the present utility model;

[0043] Figure 7 This is a schematic diagram of the three-dimensional structure of the permeable cultivation unit in Example 2 of the present utility model;

[0044] Figure 8 It is a schematic diagram of a single-layer composite structure;

[0045] Figure 9 It is a schematic diagram of the assembly structure of permeable cultivation units;

[0046] Figure 10 It is a schematic diagram of a wrinkled paper or membrane structure.

[0047] In the figure, 1. permeable cultivation unit; 1-1. splicing hole; 1-2. splicing column; 1-3. cultivation cavity; 2. seed matrix; 3. paper. DETAILED DESCRIPTION

[0048] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0049] See also Figures 1 to 9 The utility model provides a factory-prefabricated permeable real grass cultivation structure with good water permeability to meet the growth needs of plants and significantly improve the greening effect and quality during the actual laying process, including a thermoplastic permeable cultivation unit 1. The thermoplastic material enables the cultivation unit to be compounded in the factory. At the same time, the permeable design allows water to penetrate freely to meet the needs of plant growth. The cultivation unit is also provided with splicing parts around it for splicing adjacent cultivation units, such as splicing holes 1-1 and splicing columns 1-2, buckles and slots, etc., or a cultivation frame or cultivation board spliced by several permeable cultivation units (please refer to Figure 9), through the splicing design, the cultivation structure can flexibly adapt to spaces of different sizes and shapes, improving the convenience and applicability of use. At the same time, the splicing structure is also convenient for transportation and installation. The permeable cultivation unit is provided with a cultivation cavity 1-3 that passes through from top to bottom. The design of the cultivation cavity provides sufficient growth space for the plant roots, and is also conducive to the penetration of water and the circulation of air, creating a good growth environment for plants. The cultivation cavity is filled with a seed matrix 2 containing seeds. The seed matrix provides the seeds with the nutrients and water required for germination and initial growth, thereby improving the seed emergence rate. At the same time, the seeds are directly embedded in the matrix, which simplifies the on-site sowing steps; one side of the permeable cultivation unit or cultivation layer (please refer to Figure 8 ) or two-sided laminated paper 3 or film soluble in water (see Figure 1 ), realize factory compounding during the production process, so that the seed matrix mixed with seeds can be effectively encapsulated in the cultivation structure. This innovative design brings significant technical effects.

[0050] First, this technology realizes the factory packaging of seed matrix during the production process, so that the cultivation structure can remain stable during transportation, effectively preventing the seed matrix from falling, and greatly improving the feasibility and efficiency of transportation.

[0051] Secondly, the water-soluble paper or film dissolves slowly in the early stages, primarily preventing rapid evaporation and retaining moisture, thus providing a favorable environment for seed germination. This design ensures that seeds quickly reach the appropriate amount of water and nutrients after laying, laying a solid foundation for successful germination and growth.

[0052] In addition, after the paper and film dissolve, their residues can also provide additional nutrients to plants as organic matter, helping plants obtain more comprehensive nutritional support in the early stages of growth.

[0053] Finally, this technical feature makes on-site installation extremely simple. Since the cultivation structure has already been compounded and filled with seed matrix in the factory, only simple laying operations are required on-site, greatly reducing labor intensity and improving work efficiency.

[0054] In summary, this technology, through its innovative factory-based composite design and the application of water-soluble paper or film, effectively protects and manages moisture and seeds within the cultivation structure, providing excellent initial conditions for plant growth. Furthermore, this technology significantly improves transportation efficiency and eases on-site installation, bringing significant convenience and benefits to urban greening efforts.

[0055] In summary, the factory-fabricated permeable real grass cultivation structure demonstrates significant technical effectiveness. Made of thermoplastic materials, this structure enables factory-scale production, improving production efficiency while also ensuring product consistency and quality. Its permeable design meets the water needs of plant growth, creating a favorable growing environment. The vertically connected cultivation chamber provides ample space for plant roots while also facilitating water penetration and air circulation. The use of a seed matrix provides the nutrients and water necessary for germination and initial growth, improving seed emergence rates and simplifying on-site sowing. In particular, the use of water-soluble paper or film effectively protects the moisture and seeds within the cultivation structure, preventing them from falling during transportation and improving transport efficiency. Furthermore, the paper or film provides an optimal environment for seed germination and, upon dissolving, provides additional nutrients to the plants. This technical feature simplifies on-site installation, reduces labor intensity, and improves work efficiency. In summary, this technology brings significant convenience and benefits to urban greening efforts and has broad application prospects.

[0056] Example 1, please refer to Figures 1 to 3 The permeable cultivation unit is a single-layer cultivation cavity, which provides sufficient growth space for the turf roots.

[0057] Example 2, please refer to Figures 4 to 7 The double-layer cultivation cavity that runs through from top to bottom provides more sufficient growth space for the turf roots, allowing the roots to fully expand, penetrate deep downward and expand laterally, which is conducive to forming a strong root system.

[0058] Preferably, the double-layer cultivation chambers are staggered. This design has brought significant technical effects. First, the staggered structure effectively improves the bearing strength of the cultivation unit, so that it can better support the overlying soil layer and vegetation, and resist external pressure such as pedestrian and vehicle traffic, thereby ensuring the stability and durability of the turf. Secondly, in terms of the root system, this staggered structure provides a more complex and multi-dimensional growth environment for the plant roots. The roots can grow alternately in the upper and lower layers of the cultivation chambers, which increases the growth points and contact area of the roots, helps the roots to better absorb water and nutrients, and also enhances the soil-fixing ability of the roots, and improves the wind resistance, drought resistance and other properties of the turf. In addition, the staggered cultivation chambers are also conducive to air circulation of the roots, reducing the occurrence of root diseases and further promoting the healthy growth of the turf. In summary, the staggered structure of the double-layer cultivation chamber has demonstrated significant technical effects in improving bearing strength and optimizing root growth.

[0059] Preferably, the geometric shape of the cultivation cavity is square, pentagon or hexagon.

[0060] Preferably, the paper or film is provided with wavy pleats on its surface, a design that demonstrates significant technical benefits during transportation and turf growth. Regarding transportation, the wavy pleats allow the paper or film to better conform to the cultivation chamber during lamination, reducing friction and displacement during transportation, effectively preventing the seed substrate from falling and being damaged, and improving transportation stability and efficiency. Furthermore, the paper or film, with its specific stretchability, can deform appropriately when subjected to external forces, mitigating impact and vibration during transportation and further protecting the seeds and substrate within the cultivation structure.

[0061] The wavy pleated design provides a certain buffer space for the paper or membrane during the growth process of the turf. Figure 10 , so that when it dissolves in water, it can release nutrients and water more evenly, providing a more stable environment for grass seeds to germinate and grow. At the same time, this design also helps to maintain the humidity and temperature in the cultivation chamber, promoting the healthy growth and development of the turf.

[0062] Preferably, the surface of the paper or film is coated with an antibacterial agent and an insecticide. The selection of non-toxic, harmless, and odorless antibacterial agents and insecticides is crucial for protecting the environment and human health. Generally, natural plant-derived antibacterial agents are selected, such as tea polyphenol antibacterial agents. Tea polyphenols are natural antioxidants extracted from tea leaves, which have a wide range of antibacterial activity and have been widely used in food preservation, medicine and health care and other fields. In turf growth management, tea polyphenol antibacterial agents can be applied to the surface of paper or film to inhibit the growth of pathogenic microorganisms; azadirachtin insecticide is selected. Azadirachtin is an alkaloid extracted from the neem tree, which has stomach poison, contact killing and antifeedant effects on a variety of pests. Its high efficiency and low toxicity make azadirachtin an ideal choice to replace traditional chemical pesticides. In turf growth management, azadirachtin insecticide can be applied to the surface of paper or film to prevent and control pest infestation.

[0063] In turf growth management, the technology of coating paper or film surfaces with antimicrobial agents and insecticides has significant effects. First, antimicrobial agents can effectively inhibit or kill pathogenic microorganisms attached to seeds, substrates, or the surface of the cultivation cavity, providing a healthy starting environment for turf growth, reducing the occurrence of diseases, and ensuring the healthy growth of turf. Second, insecticides can directly act on potential pests, including eggs or adults carried by seeds, preventing them from multiplying and spreading in large numbers during turf growth, effectively protecting the turf from pests. In addition, this coating technology can also help reduce the use of chemical pesticides during the later growth process, reduce environmental pollution, and conform to the concept of sustainable development. In summary, the technology of coating paper or film surfaces with antimicrobial agents and insecticides has multiple effects in turf growth management, such as preventing diseases, controlling the spread of pests, and reducing the use of chemical pesticides, providing a more environmentally friendly and efficient solution for urban greening and landscape construction.

[0064] Preferably, the water-soluble paper or film is one or two of natural kraft paper, recycled virgin pulp paper, water-soluble PVA film, seed paper, oxalate film, or thin cloth film.

[0065] When it comes to water-soluble paper or film, natural kraft paper, recycled virgin pulp paper, water-soluble PVA film, seed paper, oxalate film, and thin cloth film all have certain characteristics and effects. When combining two materials, the difference in the dissolution rate of the upper and lower layers will also have different effects on turf growth. The following is an analysis of the effects of these options:

[0066] 1. Natural kraft paper:

[0067] It has good air permeability and water absorption, which helps to maintain the humidity of the seed substrate.

[0068] After dissolving, it can provide certain nutrients to the soil.

[0069] 2. Recycled virgin pulp paper: environmentally friendly and renewable, in line with the concept of sustainable development; the dissolution rate is moderate and can provide a stable environment for seed germination.

[0070] 3. Water-soluble PVA film: dissolves quickly and can quickly release seeds and nutrients; high transparency facilitates light penetration and promotes photosynthesis.

[0071] 4. Seed paper: specially designed for seed germination, containing the nutrients required for seed germination; after dissolving, it can provide even nutrient distribution for seeds.

[0072] 5. Oxalate film: has certain water retention and air permeability; after dissolving, it can provide oxalate to the soil, which helps plant growth.

[0073] 6. Thin cloth membrane, made of natural fibers such as cotton, linen, and silk, has good air permeability and biodegradability: good air permeability helps root breathing; slow dissolution rate, can provide longer-term protection for seeds.

[0074] When choosing a combination of two materials:

[0075] The dissolution rate of the upper layer is greater than that of the lower layer: the upper layer dissolves quickly, which is conducive to rapid release, receiving light, and promoting seed germination; the lower layer dissolves more slowly, which can provide longer-term protection and support for the root system.

[0076] The upper layer dissolves slower than the lower layer: The upper layer dissolves more slowly, providing longer-term protection and a stable germination environment for seeds. The lower layer dissolves more quickly, facilitating rapid root penetration and burrowing into the soil.

[0077] In summary, when choosing a water-soluble paper or film, consider factors such as air permeability, water absorption, dissolution rate, and whether it provides the nutrients necessary for seed germination. Also, choose a single or double layer combination based on actual needs, and adjust the dissolution rate of the upper and lower layers to optimize the turf's growth environment.

[0078] The utility model also discloses a method for producing a factory-prefabricated permeable real grass cultivation structure, which is characterized by comprising the following steps:

[0079] Step 1: Select the specifications of permeable cultivation units, water-soluble paper or film, and grass seeds;

[0080] 1) Select the specifications of permeable cultivation units:

[0081] Specification adaptability: The specifications of the cultivation units should be selected according to the actual application scenarios, such as courtyards, parks, sports fields, etc., to ensure that the unit size matches the layout of the planting area.

[0082] Permeability considerations: The design of the cultivation unit should have good permeability, which helps maintain appropriate soil moisture, promotes healthy growth of turf roots, and reduces pest and disease problems caused by water accumulation.

[0083] Structural stability: The selected cultivation unit should have sufficient structural strength to support the growth of turf and its root system, while maintaining stability during transportation, installation and use.

[0084] 2) Choose paper or film that dissolves in water:

[0085] Solubility: The paper or film material should dissolve quickly and completely upon contact with water, gradually disappearing as the turf grows, leaving no residual contamination in the soil or turf. Air permeability and water retention: The material should possess a certain level of air permeability and water retention to balance the oxygen and water supply in the soil, providing an ideal microenvironment for turf growth. Environmental standards: The selected material should meet environmental standards to ensure that dissolution does not negatively impact the soil or the surrounding environment.

[0086] 3) Choose grass seeds:

[0087] Adaptability assessment: Grass seeds should be selected based on the climatic conditions, soil type, and light conditions of the planting area to ensure that they can thrive in that environment.

[0088] Stress resistance considerations: Give priority to grass seeds that are drought-resistant, cold-resistant, disease-resistant, and insect-resistant to improve the survivability and long-term performance of the turf.

[0089] Variety purity and germination rate: Make sure the selected grass seeds have high purity and high germination rate to ensure the consistency of the turf and rapid formation.

[0090] Through scientific selection and matching, a solid foundation can be laid for subsequent turf growth, ensuring the production of high-quality permeable real grass cultivation structures;

[0091] Step 2: Pre-mix the seed substrate:

[0092] 2.1. Choose a dry cultivation medium with a moisture content lower than the minimum moisture content for grass seeds to germinate. This is to ensure that during the seed mixing process, the medium will not suffocate or mold due to excessive moisture. At the same time, a dry medium is also more conducive to seed storage and transportation.

[0093] Substrate quality: In addition to moisture content, the quality of the cultivation substrate is also key. It should have good air permeability, water retention, and nutrient content to provide the optimal conditions for seed germination and growth;

[0094] 2.2. Analyze the seed type and plant density, and calculate the seed mixing amount based on the seed characteristics and the preset plant density. Seed characteristics: Different grass seed types have different germination rates, growth rates, and growth habits. Therefore, when selecting seeds, you need to fully understand their characteristics to ensure that the selected seeds are suitable for the cultivation environment. Plant density calculation: Calculate the seed mixing amount based on the seed characteristics and the preset plant density. The purpose of this step is to ensure that the seeds are evenly distributed during the seed mixing process to avoid areas that are too dense or too sparse.

[0095] 2.3. Carry out customized pre-mixing process, use dynamic mixing equipment, and adjust the rotation speed, mixing time and rotation direction in real time; using dynamic mixing equipment for seed mixing can ensure that the seeds and matrix are fully mixed and improve the uniformity of seed mixing.

[0096] During the seed mixing process, the rotation speed, mixing time and rotation direction need to be adjusted in real time according to the actual situation. This is to ensure that the seeds and the substrate are in full contact while avoiding damage to the seeds.

[0097] The seed dressing process can be customized according to different seed characteristics and cultivation requirements. For example, for certain seeds that require special treatment, appropriate amounts of growth regulators or fertilizers can be added during the seed dressing process.

[0098] Step 3: Making the cultivation structure: Making the cultivation structure is the core step in the factory-made permeable real grass cultivation structure production method. It involves compounding the permeable cultivation monomer with degradable paper or film to form a stable cultivation structure;

[0099] 3.1. Place the permeable cultivation unit or permeable cultivation frame or board flat on a horizontal workbench and cover the upper surface with degradable paper or film. The permeable cultivation unit is the foundation of the cultivation structure, and its selection should be based on the requirements of the actual application scenario, such as size, shape, and permeability. Cover the upper surface of the permeable cultivation unit with degradable paper or film. This step requires ensuring that the paper or film is flat and completely covers the upper surface of the cultivation unit. The paper or film should be selected based on its degradability, air permeability, and water retention properties.

[0100] 3.2. Use ultrasonic welding equipment to compound the paper or film laid out in step 3.1 with the permeable cultivation unit or permeable cultivation frame or plate. Ultrasonic welding is a process that uses high-frequency vibration waves to transmit to the surfaces of two objects to be welded. Under pressure, the two surfaces of the objects rub against each other to form a fusion between the molecular layers. Based on step 3.1, ultrasonic welding technology is used to compound the paper or film with the permeable cultivation unit. In this process, it is necessary to control the temperature, time and pressure of the welding to ensure the quality of the welding. At the actual ultrasonic frequency of 15KHz, the welding time is 0.5~1s. At the same time, the cultivation unit should be kept flat during the welding process to avoid deformation or breakage. Ultrasonic welding technology has the advantages of fast welding speed, high welding strength, and no damage to the material. In the production of permeable real grass cultivation structure, it can achieve a firm bond between the paper or film and the cultivation unit while maintaining the permeability of the cultivation unit.

[0101] Step 4: Fill with premixed seed matrix:

[0102] Filling the premixed seed matrix is an important step in the production of factory-made permeable real grass cultivation structures. It is directly related to the growth quality and final effect of the turf:

[0103] Cultivation structure flip:

[0104] Before filling the cultivation structure with the pre-mixed seed matrix, you first need to flip the cultivation structure made in step 3.2 180 degrees. This step is to ensure that the matrix can be evenly and fully filled into the cultivation cavity to avoid gaps or uneven distribution of the matrix during the filling process.

[0105] Filling of ready-mixed seed matrix:

[0106] When filling the pre-mixed seed matrix, it is necessary to ensure that the matrix is no less than 2 / 3 of the cultivation cavity. This ratio is selected based on full consideration of the growth needs of the turf. It not only ensures that the grass seeds have sufficient growth space and matrix support, but also avoids the problem of excessive matrix waste and excessive weight of the cultivation structure.

[0107] During the filling process, attention should be paid to the uniformity and compactness of the substrate. The substrate should be evenly distributed in the cultivation cavity to avoid areas that are too thick or too thin. At the same time, the compactness of the substrate should be moderate, neither too loose nor too tight, to ensure that the grass seeds can germinate and grow smoothly.

[0108] This process improves turf growth quality: by evenly and fully filling the cultivation chamber with premixed seed matrix, it creates an ideal growth environment for the grass seeds. The moisture, nutrients, and air in the matrix are evenly distributed, promoting germination and growth. Furthermore, the permeable design of the cultivation structure helps maintain optimal soil moisture, preventing pests and diseases caused by water accumulation.

[0109] This process improves production efficiency: The factory-fabricated permeable grass cultivation structures utilize a mechanized and automated production method, significantly improving production efficiency. During the filling of the premixed seed matrix, standardized operating procedures and advanced equipment ensure consistent filling quality and speed across each cultivation structure, thereby improving overall production efficiency.

[0110] This process reduces costs:

[0111] Proper substrate filling ratio and compaction control can help reduce costs. Excessive substrate filling not only increases material costs, but also increases the weight of the cultivation structure and makes transportation more difficult. However, the right amount of substrate filling can reduce costs while maintaining turf growth quality.

[0112] Step 5: Encapsulation or seedling cultivation:

[0113] Packaging: transferring the permeable cultivation unit or permeable cultivation unit layer of the seed matrix filled with seeds after step 4 to an ultrasonic compounding device, laying a layer of degradable paper or film on the upper surface of the permeable cultivation unit or permeable cultivation unit layer, and then packaging and compounding by the ultrasonic compounding device. After compounding is completed, the unit is taken off the production line and stored;

[0114] Seedling raising: The permeable cultivation unit or permeable cultivation unit layer of the seed matrix filled with seeds in step 4 is transferred to a seedling raising greenhouse for seedling raising.

[0115] Step 5, the encapsulation or seedling raising process, offers consumers two distinct user experiences within the factory-fabricated, permeable real grass cultivation structure production method. Both models fully consider consumer convenience, ensuring they don't need to sow seeds themselves. The following is a detailed analysis of the application scenarios, effectiveness, and consumer groups of these two models.

[0116] Encapsulation Mode

[0117] Application Scenarios: The encapsulated model is suitable for consumers who want to simplify the planting process and enjoy the fun of gradual turf growth. The factory has already completed the seeding and substrate filling, and consumers only need to follow the instructions for simple assembly and subsequent maintenance.

[0118] Results: Through the packaged model, consumers can easily obtain a prefabricated turf planting unit without having to worry about sowing techniques or seed selection. They can place the growing structure at home or at a designated location, observe the turf's growth, and enjoy the joy of green living. This model lowers the barrier to entry for planting, allowing even consumers without gardening experience to successfully grow beautiful turf.

[0119] Consumer Group: The encapsulated model primarily appeals to consumers who are interested in gardening but lack experience, as well as urban residents who want to grow turf in limited space. For families who value quality of life and pursue a green lifestyle, this model provides a convenient and fun growing experience.

[0120] Seedling cultivation mode

[0121] Application Scenarios: The Seedling Mode is suitable for consumers who want to see quick results without waiting for the seeding and growth process. The factory has completed the entire seedling process, including seeding, growth, and maintenance, to ensure that the turf has reached a certain growth standard when it is sold. Consumers can lay or use the turf directly after purchase.

[0122] Results: The biggest advantage of the seedling model lies in its speed and convenience. Consumers can obtain a mature turf product in a short period of time without the time and effort of seeding and management. This is particularly suitable for commercial or public areas that are eager to see green results or need to quickly restore the lawn. This model provides consumers with an immediately available greening solution.

[0123] Consumer Target: The nursery model primarily appeals to time-sensitive consumers who want immediate greening results. This includes commercial real estate developers, public utility maintenance personnel, and those who need to quickly restore their lawns. Furthermore, the nursery model is an ideal choice for consumers who lack gardening experience or are reluctant to invest significant time in seeding and management.

[0124] In summary, both the encapsulation model and the seedling cultivation model fully consider consumer convenience, ensuring that consumers do not need to sow seeds themselves throughout the entire process. These two models provide consumers with different experience options, satisfying their pursuit of green living and their need for time efficiency. By offering these two models, the factory-prefabricated permeable real grass cultivation structure production method further promotes the popularization and development of green lifestyles.

[0125] Preferably, the grass seeds are subjected to ultrasonic treatment in advance or before or after being compounded with the degradable paper or film for the second time, with the ultrasonic frequency being between 20 kHz and 60 kHz and the treatment time being 10-15 minutes.

[0126] This technical feature, which incorporates ultrasonic treatment of grass seeds, has significant benefits in the composite structure cultivation of this utility model. First, ultrasonic treatment improves the physical properties of seeds. Through micro-vibration and cavitation, it optimizes the seed surface microstructure, facilitating better absorption of water and nutrients, and creating favorable conditions for seed germination.

[0127] Secondly, the duration and frequency of ultrasonic treatment of grass seeds directly affect the effectiveness of ultrasound on the seeds. Shorter treatment times may not be sufficient to fully activate the seeds' physiological mechanisms, while longer treatment times may damage the seeds. Treating within an ultrasonic frequency range of 20kHz to 60kHz for 3-15 minutes ensures that the seeds receive stimulation of the appropriate intensity, neither too strong to damage the seeds nor too weak to achieve the desired effect. This refined treatment can activate the seeds' internal physiological mechanisms, promote enzyme activity, and accelerate metabolic processes, thereby improving the germination rate and growth potential of the seeds.

[0128] Combined with the composite structure cultivation method of this utility model, ultrasonic treatment further enhances the overall technical advantages. The composite structure of prefabricated permeable cultivation units and biodegradable paper or membrane provides a stable and growth-friendly environment for seeds. Ultrasonic-treated seeds in this environment respond more quickly to growth signals, germinate more evenly, and form a denser and healthier turf.

[0129] In summary, the utility model, through the introduction of ultrasonic treatment technology for grass seeds, not only improves seed germination rate and growth quality, but also enhances the overall effectiveness of composite structure cultivation. This innovative technical solution provides a more efficient and reliable method for lawn planting and restoration, with significant technological advancement and practical application value.

[0130] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, such as the geometric shape and material of the permeable cultivation unit, and the provision of splicing portions between adjacent permeable cultivation units for splicing permeable cultivation units, shall be included in the scope of protection of the present invention.

Claims

1. A factory-prefabricated permeable real grass cultivation structure, comprising a thermoplastic permeable cultivation unit or a cultivation frame or cultivation board formed by splicing several permeable cultivation units, characterized in that: The permeable cultivation unit is provided with a cultivation cavity which is connected vertically, and the cultivation cavity is filled with a seed matrix containing seeds; one or both sides of the permeable cultivation unit or the cultivation layer are compounded with water-soluble paper or film.

2. The factory-prefabricated permeable real grass cultivation structure according to claim 1, characterized in that: The permeable cultivation unit is a single-layer cultivation cavity.

3. The factory-prefabricated permeable real grass cultivation structure according to claim 1, characterized in that: The permeable cultivation unit is a double-layer cultivation cavity that penetrates from top to bottom.

4. The factory-prefabricated permeable real grass cultivation structure according to claim 3, characterized in that: The double-layer cultivation chambers are arranged in a staggered manner.

5. The factory-prefabricated permeable real grass cultivation structure according to claim 1, characterized in that: The geometric shape of the cultivation cavity is square, pentagon or hexagon.

6. The factory-prefabricated permeable real grass cultivation structure according to claim 1, characterized in that: The surface of the paper or film is provided with wave-shaped wrinkles.

7. The factory-prefabricated permeable real grass cultivation structure according to claim 1, characterized in that: The surface of the paper or film is coated with an antimicrobial agent and an insecticide.

8. The factory-prefabricated permeable real grass cultivation structure according to claim 1, characterized in that: The water-soluble paper or film is one or two of natural kraft paper, recycled virgin pulp paper, water-soluble PVA film, seed paper, oxalate film, or thin cloth film.

Images