Edible mushroom batching station
By installing gravity sensors, temperature sensors and humidity sensors in edible fungi ingredients equipment, the problems of inaccurate proportions and inaccurate environmental control in traditional equipment are solved, efficient and accurate mixing of ingredients and environmental adjustment are achieved, and the effect of edible fungi cultivation is improved.
Patent Information
- Application Number
- CN202422550936.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-22
AI Technical Summary
Traditional edible fungi ingredients equipment is low efficiency, low proportion accuracy, and cannot accurately control the temperature and humidity of raw materials, affecting the growth of edible fungi.
Install gravity sensors in the dosing box to monitor the weight of the dosing box, with high proportional accuracy; install temperature sensors and humidity sensors in the mixing box to monitor and adjust temperature and humidity; mixing parts are provided in the dosing box and mixing box to ensure even mixing.
It realizes the precise ratio of ingredients and the precise control of environmental parameters, and improves the efficiency and quality of edible fungi culture.
Smart Images

Figure CN223219624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of edible fungus cultivation, and more specifically, to an edible fungus batching station. Background Art
[0002] The edible fungus batching station is a kind of equipment specially used for batching in the process of edible fungus cultivation. Its main function is to mix various raw materials required for the growth of edible fungi (such as sawdust, wheat bran, corn cobs, soybean meal, gypsum powder, water, etc.) according to a certain proportion and formula to facilitate the subsequent edible fungus cultivation process.
[0003] The traditional batching process often relies on manual operation, which is inefficient and has low batching accuracy. Although some batching equipment uses a stirring device to stir the raw materials, its function is relatively simple and only has a stirring function. It cannot accurately weigh the raw materials according to the ratio, resulting in the ratio accuracy not meeting the standard. In addition, the growth of edible fungi has strict requirements on environmental conditions. The existing batching equipment does not accurately control the temperature and humidity of the raw materials, which will affect the cultivation process of edible fungi.
[0004] Therefore, there is a need for an edible fungus batching station that can accurately proportion the raw materials and ensure that the temperature and humidity of the raw materials are suitable for the growth of edible fungi. Utility Model Content
[0005] The purpose of the utility model is to provide an edible fungus ingredient station to solve the problems existing in the prior art. A gravity sensor is installed in the ingredient box to monitor the weight of the added ingredients, and the raw materials are weighed strictly according to the ratio to improve the ratio accuracy. A temperature sensor and a humidity sensor are installed in the mixing box to facilitate monitoring the temperature and humidity of the ingredients. A heating wire and a water inlet are also installed, which can be adjusted according to actual conditions. A first stirring piece and a second stirring piece are provided to facilitate sufficient mixing of the ingredients.
[0006] To achieve the above-mentioned purpose, the present invention provides the following solutions: The present invention provides an edible fungus ingredient station, comprising: an ingredient box, wherein a first stirring member is installed in the ingredient box for preliminarily stirring the ingredients put in, and a push plate is installed in the ingredient box for pushing out the stirred ingredients; a gravity sensor, wherein the gravity sensor is installed at the bottom of the ingredient box for measuring the weight of the added ingredients; a first baffle, wherein the first baffle is rotatably connected to the side wall of the ingredient box and is fixed at the first discharge port by a fixing member, and the first discharge port is opened at On the side wall of the ingredient box; a crushing box, the crushing box is located on one side of the ingredient box, a conveyor belt is installed between the crushing box and the ingredient box, and a pair of crushing rollers are installed in the crushing box; a mixing box, the mixing box is installed below the crushing box and is connected through a second discharge port, a temperature sensor and a humidity sensor are installed in the mixing box for monitoring the temperature and humidity of the ingredients, a heating wire is installed on the inner wall of the mixing box, and a water inlet is opened on the outer wall, and a second stirring member is also installed in the mixing box for stirring the crushed ingredients again.
[0007] Furthermore, the first stirring member includes a first stirring shaft and a first stirring blade, one end of the first stirring shaft is rotatably connected to the ingredient box, and the other end is connected to the output end of the first motor, the first motor is fixedly installed on one side of the ingredient box, and the first stirring blades are evenly distributed on the first stirring shaft.
[0008] Furthermore, the first stirring blade has an arc-shaped structure.
[0009] Furthermore, the fixing member includes a ferromagnet and an electromagnet, the ferromagnet is fixed below the first baffle, and the electromagnet is installed on one side of the ingredient box, and the positions of the ferromagnet and the electromagnet correspond to each other.
[0010] Furthermore, one end of the conveyor belt is located below the first baffle, and the other end is located above the crushing box, and a partition bar is fixedly installed on the conveyor belt.
[0011] Furthermore, a pair of the crushing rollers are rotatably installed in the crushing box, the crushing roller shafts are connected to the output end of the second motor, and the second motor is fixedly installed on one side of the crushing box.
[0012] Furthermore, the second discharge port is opened below the pair of crushing rollers, and inclined plates are fixed below the two side walls of the crushing box, and the two inclined plates are symmetrically arranged.
[0013] Furthermore, the second stirring member includes a second stirring shaft and a second stirring blade, one end of the second stirring shaft is rotatably installed inside the mixing box, and the other end is connected to the output end of the third motor, the third motor is fixedly installed on the outside of the mixing box, and the second stirring blade is fixedly installed on the second stirring shaft.
[0014] Furthermore, the second stirring blade has a fan-shaped structure.
[0015] Furthermore, the bottom of the mixing box is rotatably connected to a second baffle, one side of the second baffle is rotatably connected to a hook, a locking ring is fixedly installed on the side wall of the mixing box, and the second baffle is detachably connected to the bottom of the mixing box through the hook and the locking ring.
[0016] The utility model discloses the following technical effects:
[0017] A gravity sensor is installed in the ingredient box, which can monitor the weight of the added ingredients, facilitate accurate weighing according to the ratio, and improve the accuracy of the ingredients. A first stirring piece is installed in the ingredient box, which can perform preliminary stirring during the process of adding ingredients to mix the added ingredients. A push plate is installed in the ingredient box to push the ingredients mixed according to the ratio onto the conveyor belt; a crushing roller is installed in the crushing box to crush the raw materials, so as to provide a better living environment for edible fungi.
[0018] The crushed ingredients enter the mixing box, which is equipped with a temperature sensor and a humidity sensor to conveniently monitor the temperature and humidity of the ingredients in the mixing box. A heating wire is installed on the inner wall of the mixing box, and a water inlet is opened on the outer wall of the mixing box to adjust the temperature and humidity of the ingredients in the mixing box, thereby achieving precise control of the temperature and humidity of the raw materials. In addition, a second stirring element is installed in the mixing box to stir the ingredients again to make the crushed ingredients more evenly mixed. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure inside the batching box in the present invention;
[0022] Figure 3This is a schematic diagram of the structure of the crushing box and the mixing box in the utility model;
[0023] Figure 4 This is a schematic diagram of the structure inside the mixing box of the present invention;
[0024] Among them, 1. ingredient box; 2. first stirring shaft; 3. first stirring blade; 4. first motor; 5. gravity sensor; 6. push plate; 7. first baffle; 8. ferromagnet; 9. electromagnet; 10. conveyor belt; 11. spacer; 12. crushing box; 13. crushing roller; 14. second motor; 15. tilting plate; 16. second discharge port; 17. mixing box; 18. temperature sensor; 19. humidity sensor; 20. second stirring shaft; 21. second stirring blade; 22. second baffle; 23. locking ring; 24. hook; 25. water inlet; 26. heating wire. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0027] like Figures 1-4 As shown, the utility model provides an edible fungus ingredient station, comprising: an ingredient box 1, a first stirring member is installed in the ingredient box 1, which is used to preliminarily stir the ingredients put in, and a push plate 6 is installed in the ingredient box 1, which is used to push out the stirred ingredients; a gravity sensor 5, which is installed at the bottom of the ingredient box 1 and is used to measure the weight of the added ingredients; a first baffle 7, which is rotatably connected to the side wall of the ingredient box 1 and is fixed at the first discharge port through a fixing member, and the first discharge port is opened on the side wall of the ingredient box 1; a crushing box 12, which is used to crush the ingredient box 1 2 is located on one side of the ingredient box 1, a conveyor belt 10 is installed between the crushing box 12 and the ingredient box 1, and a pair of crushing rollers 13 are installed in the crushing box 12; a mixing box 17 is installed below the crushing box 12 and is connected through the second discharge port 16. A temperature sensor 18 and a humidity sensor 19 are installed in the mixing box 17 for monitoring the temperature and humidity of the ingredients. A heating wire 26 is installed on the inner wall of the mixing box 17, and a water inlet 25 is opened on the outer wall. A second stirring member is also installed in the mixing box 17 for stirring the crushed ingredients again.
[0028] like Figure 2 As shown, a bracket is fixed at the bottom of the ingredient box 1 for stably supporting the ingredient box 1. The first stirring member includes a first stirring shaft 2 and a first stirring blade 3. One end of the first stirring shaft 2 is rotatably connected to the inner wall of the ingredient box 1 through a bearing, and the other end passes through the side wall of the ingredient box 1 and is connected to the output end of the first motor 4. The first motor 4 is fixedly installed on one side of the ingredient box 1. There are several first stirring blades 3, which are evenly distributed on the first stirring shaft 2. The first stirring blades 3 are in an arc-shaped structure, and the different first stirring blades 3 fixed on the first stirring shaft 2 are staggered, that is, the rotation angles of adjacent first stirring blades 3 are different. Such a structure facilitates several first stirring blades 3 to scoop up and scatter the added ingredients, and then mix them. The provision of the first stirring blades 3 can make the ingredients mixed more fully.
[0029] A push plate 6 is movably installed under the first stirring member, and a cylinder is installed on one side of the push plate 6. The cylinder pushes the push plate 6 to move, and can push the mixed ingredients to the first discharge port. A first baffle 7 is rotatably installed at the first discharge port. The first baffle 7 is rotatably installed on the side wall of the ingredient box 1 at the first discharge port. The first baffle 7 is fixed to the first discharge port by a fixing member to block the first discharge port.
[0030] The fixing parts include an electromagnet 9 and a ferromagnet 8. The ferromagnet 8 is fixedly installed below the first baffle 7. The electromagnet 9 is fixedly installed on the outer wall of the batching box 1 at the first discharge port. The position of the electromagnet 9 corresponds to that of the ferromagnet 8. The power switch controls the electromagnet 9 to keep it powered on. The electromagnet 9 has a magnetic attraction to the ferromagnet 8. The first baffle 7 is fixed at the first discharge port by the magnetic attraction. When discharging is required, the power supply of the electromagnet 9 is cut off so that the electromagnet 9 is in a power-off state. The magnetic attraction of the electromagnet 9 to the ferromagnet 8 disappears. At this time, the push plate 6 pushes the batching to push the first baffle 7 open and fall onto the conveyor belt 10 below.
[0031] The conveyor belt 10 is located between the batching box 1 and the crushing box 12. The conveyor belt 10 is supported by a bracket. One end of the conveyor belt 10 is located below the batching box 1, and the other end is located above the crushing box 12. Several spacers 11 are installed on the conveyor belt 10 to prevent the ingredients from sliding. The ingredients are transported from the batching box 1 to the crushing box 12 through the conveyor belt 10.
[0032] like Figure 3 As shown, a pair of crushing rollers 13 are rotatably installed in the crushing box 12. The pair of crushing rollers 13 are used to crush the ingredients to make the ingredients refined and more suitable for the growth of edible fungi. One end of the crushing roller 13 is rotatably installed on the inner wall of the crushing box 12 through a bearing, and the other end passes through the side wall of the crushing box 12 and is connected to the output end of the second motor 14. The second motor 14 is fixedly installed on one side of the crushing box 12. Starting the second motor 14 makes the pair of crushing rollers 13 rotate towards each other, which is convenient for crushing the ingredients.
[0033] Inclined plates 15 are fixed on both sides of the crushing box 12 . The two inclined plates 15 are symmetrically arranged to facilitate the collection of crushed ingredients at a second discharge port 16 . The second discharge port 16 is located below the pair of crushing rollers 13 .
[0034] A mixing box 17 is fixed below the crushing box 12 . The mixing box 17 is connected to the crushing box 12 via a second discharge port 16 . The ingredients are crushed in the crushing box 12 and then enter the mixing box 17 through the second discharge port 16 .
[0035] like Figure 4 As shown, a temperature sensor 18 and a humidity sensor 19 are installed on the inner wall of the mixing box 17 for monitoring the temperature and humidity of the ingredients entering the mixing box 17. A heating wire 26 is installed on the inner wall of the mixing box 17, and a water inlet 25 is opened on the outer wall of the mixing box 17. The water inlet 25 is installed with a plug when not in use. When the temperature sensor 18 and the humidity sensor 19 detect that the temperature of the ingredients is low and the humidity is high, the switch of the heating wire 26 is turned on to make the heating wire 26 work, thereby increasing the temperature in the mixing box 17 and drying the ingredients. The mixing box 17 has a spherical structure, and the heating wire 26 is distributed on its inner wall, which can increase the heating area of the ingredients and achieve better drying effect. A second stirring member is also provided in the mixing box 17, which stirs during the drying process, improves the mixing efficiency, and can flip the ingredients so that the ingredients are heated evenly. When the temperature sensor 18 and the humidity sensor 19 detect that the temperature of the ingredients is high and the humidity is low, water is added to the ingredients through the water inlet 25 and stirred through the second stirring member, so that the ingredients are mixed evenly and the humidity is kept consistent everywhere, thereby achieving strict control of the growth environment of edible fungi and helping to improve the growth of edible fungi.
[0036] A second stirring member is installed in the mixing box 17, and the second stirring member includes a second stirring shaft 20 and a second stirring blade 21. One end of the second stirring shaft 20 is rotatably installed on the side wall of the mixing box 17 through a bearing, and the other end passes through the side wall of the mixing box 17 and is connected to the output end of the third motor (the third motor is not shown in the figure). The third motor is fixedly installed on one side of the mixing box 17. In this embodiment, there are two second stirring blades 21, which are fixedly installed on both sides of the second stirring shaft 20. When the third motor is started, the second stirring shaft 20 drives the second stirring blade 21 to rotate inside the mixing box 17. The second stirring blade 21 has a fan-shaped structure, which is more suitable for the spherical inner cavity of the mixing box 17 and has a better flipping effect on the ingredients.
[0037] A third discharge port is provided at the bottom of the mixing box 17, and a second baffle 22 is rotatably installed at the third discharge port. The second baffle 22 serves to block the third discharge port. A hook 24 is rotatably installed on one side of the second baffle 22. A locking ring 23 adapted to the hook 24 is fixedly installed at the bottom of the mixing box 17. By placing the hook 24 into the locking ring 23, the second baffle 22 can be fixed at the third discharge port. When the temperature and humidity of the ingredients in the mixing box 17 meet the standards, the hook 24 is rotated to disengage from the locking ring 23, and the second baffle 22 is opened to complete the unloading.
[0038] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.
[0039] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.
Claims
1. An edible fungus ingredient station, characterized in that: include: A batching box (1), wherein a first stirring member is installed in the batching box (1), and a push plate (6) is installed in the batching box (1); A gravity sensor (5), the gravity sensor (5) being mounted on the bottom of the batching box (1); a first baffle (7), the first baffle (7) being rotatably connected to the side wall of the batching box (1) and being fixed at a first discharge port via a fixing member, the first discharge port being opened on the side wall of the batching box (1); A crushing box (12), the crushing box (12) is located on one side of the batching box (1), and a conveyor belt (10) is installed between the crushing box (12) and the batching box (1); A mixing box (17) is installed below the crushing box (12) and is connected to the mixing box (12) through a second discharge port (16). A temperature sensor (18) and a humidity sensor (19) are installed in the mixing box (17) for monitoring the temperature and humidity of the ingredients. A heating wire (26) is installed on the inner wall of the mixing box (17), and a water inlet (25) is opened on the outer wall. A second stirring member is also installed in the mixing box (17) for stirring the crushed ingredients again.
2. The edible fungus ingredient station according to claim 1, characterized in that: The first stirring member comprises a first stirring shaft (2) and a first stirring blade (3); one end of the first stirring shaft (2) is rotatably connected to the batching box (1), and the other end is connected to the output end of a first motor (4); the first motor (4) is fixedly mounted on one side of the batching box (1); and the first stirring blades (3) are evenly distributed on the first stirring shaft (2).
3. The edible fungus ingredient station according to claim 2, characterized in that: The first stirring blade (3) has an arc-shaped structure.
4. The edible fungus ingredient station according to claim 1, characterized in that: The fixing member comprises a ferromagnet (8) and an electromagnet (9), wherein the ferromagnet (8) is fixed below the first baffle (7), and the electromagnet (9) is installed on one side of the batching box (1), and the positions of the ferromagnet (8) and the electromagnet (9) correspond to each other.
5. The edible fungus ingredient station according to claim 1, characterized in that: One end of the conveyor belt (10) is located below the first baffle (7), and the other end is located above the crushing box (12). A partition bar (11) is fixedly installed on the conveyor belt (10).
6. The edible fungus ingredient station according to claim 1, characterized in that: A pair of crushing rollers (13) are rotatably mounted in the crushing box (12), and the rotating shafts of the crushing rollers (13) are connected to the output ends of a second motor (14), which is fixedly mounted on one side of the crushing box (12).
7. The edible fungus ingredient station according to claim 6, characterized in that: The second discharge port (16) is provided below the pair of crushing rollers (13), and inclined plates (15) are fixed below the two side walls of the crushing box (12), and the two inclined plates (15) are symmetrically arranged.
8. The edible fungus ingredient station according to claim 1, characterized in that: The second stirring member comprises a second stirring shaft (20) and a second stirring blade (21); one end of the second stirring shaft (20) is rotatably mounted inside the mixing box (17); the other end is connected to the output end of a third motor; the third motor is fixedly mounted outside the mixing box (17); and the second stirring blade (21) is fixedly mounted on the second stirring shaft (20).
9. The edible fungus ingredient station according to claim 8, characterized in that: The second stirring blade (21) is in a fan-shaped structure.
10. The edible fungus ingredient station according to claim 9, characterized in that: The bottom of the mixing box (17) is rotatably connected to a second baffle (22), one side of the second baffle (22) is rotatably connected to a hook (24), a locking ring (23) is fixedly installed on the side wall of the mixing box (17), and the second baffle (22) is detachably connected to the bottom of the mixing box (17) through the hook (24) and the locking ring (23).