Konjak product forming circulating system

Through the inclined forming pipes and heating components, combined with the filtration and reflow system, the problem of large area and insufficient water flow dynamics of konjac forming equipment is solved, and efficient konjac forming and transportation is achieved.

CN223219913UActive Publication Date: 2025-08-15HUNAN XIANGSHENGFANG FOOD CO LTD
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Patent Information

Application Number
CN202422448020.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-15
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The existing konjac forming equipment occupies a large area and lacks water flow dynamics, which can easily lead to blockage of the conveying pipeline and affect the konjac forming effect.

Method used

A multi-channel molded pipe with inclined arrangement and a bent pipe is used to form a conveying pipeline, and a heating assembly and a steam assembly are provided in the heating chamber, combining a filter mechanism and a return assembly to ensure the hot water temperature and water flow dynamics in the conveying pipeline.

Benefits of technology

It effectively reduces the equipment footprint, ensures the konjac molding effect, and avoids congestion of conveying pipelines and improves the water flow dynamics.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223219913U_ABST
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Abstract

The utility model discloses a konjak product forming circulation system which comprises a forming water tank, a conveying pipeline, a heating assembly, a filtering mechanism and a backflow assembly, the forming water tank is arranged below a konjak extrusion head, the tail end of the forming water tank inclines downwards, the downwards-inclined tail end of the forming water tank is in butt joint with the conveying pipeline, and the conveying pipeline is in butt joint with the heating assembly. A filtering mechanism is arranged at the tail end of the conveying pipeline and located below the head ends of the forming water tanks, and a backflow assembly is arranged between the forming water tanks. According to the konjak forming machine, heating and heat preservation can be conveniently conducted on the conveying pipeline, the konjak forming effect is guaranteed, meanwhile, the occupied area is reduced, the flowing force of water is guaranteed, and conveying of konjak in the conveying pipeline is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of konjac food processing equipment, in particular to a konjac product forming circulation system. Background Art

[0002] The current konjac molding is mainly to extrude the konjac slurry through an extruder and drop it into a circulating water pool for heating and molding. The heating molding of konjac is mainly achieved by heating the konjac with hot water.

[0003] Patent number: 202121368960.5, the patent name is a pipeline-type konjac forming water trough. The hot water and extruded konjac strips in the above patent enter the conveying pipe for forming. The conveying pipe is wrapped with an insulation layer to prevent the water in the conveying pipe from cooling down quickly and affecting the forming of the konjac. However, since the konjac forming takes up several minutes, the conveying pipe needs to be relatively long. The side-by-side arrangement of the above patent results in a relatively large space occupation. The above conveying pipes are arranged horizontally side by side, so that the water flow force is relatively small during transportation, which easily causes konjac to block the pipe. Summary of the Invention

[0004] In view of the deficiencies in the above-mentioned prior art, the utility model proposes a konjac product forming circulation system, which is convenient for heating and insulating a conveying pipeline to ensure the konjac forming effect, while reducing the floor space and ensuring the flow strength of water to ensure the transportation of the konjac in the conveying pipeline.

[0005] To achieve the above object, the scheme of the utility model: a kind of konjac product forming circulation system, comprises a molding water tank, a delivery pipe, a heating assembly, a filtering mechanism and a reflux assembly, the below of the konjac extrusion head is provided with the molding water tank, the molding water tank tail end is downwardly tilted, the downwardly tilted tail end of the molding water tank is docked with the delivery pipe, the delivery pipe end is provided with a filtering mechanism, the filtering mechanism is located below the molding water tank head end, and the reflux assembly is provided between the molding water tanks;

[0006] The conveying pipeline is made up of multiple formed pipes and bent pipes. Every two formed pipes are connected and communicated through a bent pipe. The formed pipes are divided into multiple groups. There is a height difference between each group of formed pipes, and the two ends of each bent pipe are staggered up and down.

[0007] A heating assembly is provided on the ground, which includes a heating chamber, a steam assembly and a sealing door. The heating chamber is a sealed rectangular chamber with a gap at one end of the heating chamber. An openable sealing door is provided at the gap. Multiple formed pipes and bent pipes are located in the heating chamber. Both ends of the conveying pipeline pass through the heating chamber. A steam assembly is provided on the outside of the heating chamber, and the steam assembly is directly connected to the inside of the heating chamber.

[0008] Preferably, each forming tube is arranged obliquely, and each forming tube is inclined downward along the direction of water flow, and multiple forming tubes and the bent tube form a downward inclined conveying pipeline.

[0009] Preferably, each forming pipe is arranged horizontally, and a height difference is set between each forming pipe. In the delivery pipe composed of multiple pipes, each bend is inclined downward along the direction of water flow.

[0010] Preferably, the filtering mechanism includes a conveyor belt, a water tank and a slag removal component. The water tank is located below the end of the conveying pipe. A conveyor belt is installed in the water tank. The conveyor belt is a porous mesh belt. A slag removal component is provided at the bottom of the water tank, wherein the bottom of the water tank is a conical bucket. The slag removal component includes a slag removal pipe and a cover, wherein one end of the slag removal pipe is closed, and the other end of the slag removal pipe is threadedly installed with a cover. An arc groove is provided at the bottom of the water tank for the slag removal pipe to extend into, a notch is provided on the outer wall of the slag removal pipe for communicating with the water tank, and impurities precipitated in the water tank enter the slag removal pipe, a through hole is provided on the outer wall of the water tank for the slag removal pipe to extend into the arc groove, and a water-proof rubber ring is provided between the through hole and the outer wall of the slag removal pipe.

[0011] Preferably, the reflux assembly includes a water pump and a reflux pipe. The bottom of the reflux pipe is connected to the water tank, and the top of the reflux pipe passes through the bottom of the molding water tank and is connected to the inside of the molding water tank. A baffle is provided on the top of the molding water tank and the baffle is located directly above the reflux pipe. A water pump is installed on the reflux pipe.

[0012] Compared with the prior art, the utility model has the advantages of being convenient for heating and insulating the conveying pipeline, ensuring the konjac forming effect, reducing the occupied area, ensuring the flow force of water, and ensuring the conveying of the konjac in the conveying pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional schematic diagram of the present utility model.

[0014] Figure 2 It is a top view of the utility model.

[0015] Figure 3 This is a schematic diagram of the utility model without the heat chamber.

[0016] Figure 4 This is a schematic diagram of the filter assembly and the molded water tank of the utility model.

[0017] Figure 5 This is an exploded schematic diagram of the slag removal component of the utility model.

[0018] Figure 6 This is a schematic diagram of the delivery pipeline of Example 2 of the present utility model.

[0019] Among them, 1. forming water tank, 2. conveying pipe, 3. forming pipe, 4. elbow, 5. heating component, 6. heating chamber, 7. steam component, 8. sealing door, 9. filtering mechanism, 10. conveyor belt, 11. water tank, 12. slag removal component, 13. slag removal pipe, 14. sealing cover, 15. arc groove, 16. through hole, 17. reflux component, 18. water pump, 19. reflux pipe, 20. baffle, 21. konjac extruder. DETAILED DESCRIPTION

[0020] The present invention will now be further described with reference to the accompanying drawings.

[0021] Example 1: Figure 1-5 As shown, a konjac product molding circulation system comprises a molding water tank 1, a delivery pipe 2, a heating assembly 5, a filtering mechanism 9 and a reflux assembly 17, a rectangular molding water tank 1 is provided below the konjac extrusion head 21, a column is installed on the outer wall of the molding water tank 1 by means of bolt fastening, the bottom of the column is installed on the ground by means of bolt fastening, the tail end of the molding water tank 1 is tilted downward, the bottom of the downwardly tilted tail end of the molding water tank 1 is butted with the delivery pipe 2 by welding, a filtering mechanism 9 is provided below the end of the delivery pipe 2, the filtering mechanism 9 is located below the head end of the molding water tank 1, and the filter mechanism 9 is located below the head end of the molding water tank 1. 1 is provided with reflux assembly 17, when working, the konjac that konjac extrusion head 21 extrude drops in the molding water tank 1, before work, need to add a large amount of hot water in the molding water tank 1 again, hot water is full of delivery pipe 2 and molding water tank 1 like this, the konjac bar of extrude drops in the molding water tank 1, the konjac bar follows current to enter in the delivery pipe 2 and is moulded, the konjac bar follows delivery pipe 2 and drops to filter mechanism 9, realize that konjac bar is separated with hot water by filter mechanism 9, the hot water separated by filter mechanism 9 is back to the molding water tank 1 by reflux assembly 17, realize the moulding of konjac like this;

[0022] The delivery pipeline 2 is spliced with multiple forming tubes 3 and curved tubes 4, and every two forming tubes 3 are connected and communicated by the curved tubes 4. The forming tubes 3 are divided into multiple groups, and a height difference is provided between each group of forming tubes 3. The two ends of each curved tube 4 are staggered up and down. By the forming tubes 3 arranged up and down and the curved tubes 4 of 180 °, the space occupied by the delivery pipeline 2 is reduced like this; when konjac follows the delivery pipeline 2 for delivery, it is easy to be blocked at the curved tube 4. The curved tube 4 of the background technology is horizontally arranged, which is easy to be blocked like this. The curved tube 4 of the present application is arranged to tilt downward, so that a height difference is formed at the two ends of the curved tube 4, which increases the impulse of the water flow in the delivery pipeline 2, and can effectively avoid blockage like this.

[0023] A heating assembly 5 is fixed on the ground by bolts. The heating assembly 5 includes a heating chamber 6, a steam assembly 7 and a sealing door 8. The heating chamber 6 is a sealed rectangular chamber placed on the ground. A notch is opened at the right end of the heating chamber 6. A sealing door 8 that can be opened is installed at the notch through a hinge. When the konjac is formed, the sealing door 8 is closed. When the sealing door 8 is opened for maintenance, the staff enters the rectangular chamber to inspect the conveying pipeline 2. The multi-channel forming pipe 3 and the bend pipe 4 are located in the heating chamber 6. Both ends of the conveying pipe 2 pass through and extend out of the heating chamber 6. A steam component 7 is installed on the ground outside the heating chamber 6 by bolt fastening. The steam component 7 is a boiler. The steam outlet of the steam component 7 is directly connected to the inside of the heating chamber 6 through a pipe, so that the steam is introduced into the heating chamber 6 to ensure the temperature in the heating chamber 6. In this way, the temperature of the hot water in the conveying pipe 2 is ensured, and the forming and ripening effects of the konjac are good. An exhaust pipe is docked in the heating chamber 6, and a condenser is docked on the exhaust pipe to cool the steam.

[0024] Each forming tube 3 is arranged horizontally, and there is a height difference between each forming tube 3. The delivery pipeline 2 composed of multiple pipes and pipes, each bend pipe 4 is inclined downward along the direction of water flow. The height difference set in this way can increase the impact of the water flow and avoid blockage of the delivery pipeline 2.

[0025] The filtering mechanism 9 includes a conveyor belt 10, a water tank 11 and a slag removal component 12. The water tank 11 is located below the end of the conveying pipe 2. A conveyor belt 10 is installed in the water tank 11 (two rollers are installed on the top of the water tank 11 through bearings, and the rollers are driven by a motor). The conveyor belt 10 is a porous mesh belt. The conveyor belt 10 is sleeved on the two rollers to realize the transportation of the conveyor belt 10. The hot water passes through the conveyor belt 10 and falls into the water tank 11. When forming or extruding, the konjac debris and The small pieces of konjac are separated from the konjac belt, and the debris and the small pieces of konjac pass through the conveyor belt 10 and fall into the water tank 11. In this way, the water tank 11 needs to be deslagging. A deslagging assembly 12 is provided at the bottom of the water tank 11, wherein the bottom of the water tank 11 is a conical bucket, and the precipitated debris gathers the bottom of the conical bucket. The deslagging assembly 12 includes a deslagging pipe 13 and a cover 14, wherein one end of the deslagging pipe 13 is closed, and the other end of the deslagging pipe 13 is threadedly installed with the cover 14. A deslagging pipe is provided at the bottom of the water tank 11. 13 extends into the arc groove 15 (the arc groove 15 is fitted with the outer wall of the slag removal pipe 13), a notch is opened on the outer wall of the slag removal pipe 13 to communicate with the water tank 11, and the impurities precipitated in the water tank 11 enter the slag removal pipe 13, and a through hole 16 is opened on the outer wall of the water tank 11 for the slag removal pipe 13 to extend into the arc groove 15. A water-proof rubber ring is provided between the through hole 16 and the outer wall of the slag removal pipe 13, and the rubber ring is fixed to the inner wall of the through hole 16 by glue to prevent hot water from leaking; when working When, the breach of slag removing pipe 13 is communicated with the bottom of water tank 11, the impurity of precipitation enters in slag removing pipe 13, when needing to remove konjac in slag removing pipe 13, rotate slag removing pipe 13180 °, the breach of slag removing pipe 13 and downward and the breach of slag removing pipe 13 are closed by arc groove 15 inwall, open cover 14 and the impurity in slag removing pipe 13 is raked out by pole, then cover 14 is covered, slag removing pipe 13 is rotated 180 °, and slag removing pipe 13 breach is docked with water tank 11.

[0026] The reflux assembly 17 includes a water pump 18 and a reflux pipe 19. The bottom of the reflux pipe 19 is connected to the water tank 11. The top of the reflux pipe 19 passes through the bottom of the molding water tank 1 and is connected to the inside of the molding water tank 1. A baffle 20 is fixed to the top of the head end of the molding water tank 1 by welding, and the baffle 20 is located directly above the reflux pipe 19. The baffle 20 blocks the upward flow of water from the reflux pipe 19. A water pump 18 is installed on the reflux pipe 19 through a flange, and the water in the water tank 11 is pumped into the molding water tank 1 by the water pump 18.

[0027] Example 2: Except for the following differences, the other structures are the same as those of Example 1. Figure 6As shown: each forming tube 3 is set at an angle, and each forming tube 3 is inclined downward along the direction of water flow. Multiple forming tubes 3 and the curved tube 4 form a downward inclined conveying pipeline 2, so that each forming tube 3 is also an inclined tube. In this way, when the water flows through the forming tube 3, the potential energy is converted into kinetic energy, thereby increasing the flow rate of the water flow and avoiding clogging of the konjac when it is transported in the forming tube 3.

Claims

1. A konjac product forming circulation system, comprising a forming water tank, a delivery pipe, a heating assembly, a filtering mechanism and a reflux assembly, wherein the forming water tank is provided below the konjac extrusion head, the forming water tank tail end is tilted downward, the downwardly tilted tail end of the forming water tank is docked with the delivery pipe, the delivery pipe end is provided with a filtering mechanism, the filtering mechanism is located below the forming water tank head end, and a reflux assembly is provided between the forming water tanks, characterized in that ; The conveying pipeline is made up of multiple forming pipes and elbows. Every two forming pipes are connected and communicated through elbows. The forming pipes are divided into multiple groups. There is a height difference between each group of forming pipes. The two ends of each elbow are staggered up and down. A heating assembly is provided on the ground, which includes a heating chamber, a steam assembly and a sealing door. The heating chamber is a sealed rectangular chamber with a gap at one end of the heating chamber. An openable sealing door is provided at the gap. Multiple formed pipes and bent pipes are located in the heating chamber. Both ends of the conveying pipeline pass through the heating chamber. A steam assembly is provided on the outside of the heating chamber, and the steam assembly is directly connected to the inside of the heating chamber.

2. a kind of konjac product forming circulation system according to claim 1, is characterized in that, Each forming pipe is arranged obliquely, and each forming pipe is inclined downward along the direction of water flow. A plurality of forming pipes and the bent pipe form a downward inclined conveying pipeline.

3. a kind of konjac product forming circulation system according to claim 1, is characterized in that, Each forming pipe is arranged horizontally, and a height difference is set between each forming pipe. The conveying pipeline is composed of multiple pipes, and each elbow is inclined downward along the direction of water flow.

4. a kind of konjac product forming circulation system according to claim 2 or 3, is characterized in that, The filtering mechanism includes a conveyor belt, a water tank and a slag removal component. The water tank is located below the end of the conveying pipe. A conveyor belt is installed in the water tank. The conveyor belt is a porous mesh belt. A slag removal component is provided at the bottom of the water tank, wherein the bottom of the water tank is a conical bucket. The slag removal component includes a slag removal pipe and a cover, wherein one end of the slag removal pipe is closed, and the other end of the slag removal pipe is threadedly installed with a cover. A curved groove is provided at the bottom of the water tank for the slag removal pipe to extend into, and a notch is provided on the outer wall of the slag removal pipe for communicating with the water tank. Impurities precipitated in the water tank enter the slag removal pipe, and a through hole is provided on the outer wall of the water tank for the slag removal pipe to extend into the curved groove. A water-proof rubber ring is provided between the through hole and the outer wall of the slag removal pipe.

5. a kind of konjac product forming circulation system according to claim 4, is characterized in that, The reflux assembly includes a water pump and a reflux pipe. The bottom of the reflux pipe is connected to the water tank, and the top of the reflux pipe passes through the bottom of the forming water tank and is connected to the inside of the forming water tank. A baffle is provided on the top of the forming water tank and the baffle is located directly above the reflux pipe. A water pump is installed on the reflux pipe.

Citation Information

Patent Citations

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    CN215455211U